Patents by Inventor Mitsuru Kato
Mitsuru Kato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20040063366Abstract: The suede artificial leather of the present invention comprises a three-dimensional entangled body comprising a superfine fiber having a fineness of 0.2 dtex or less and an elastomeric polymer A, and satisfies the requirements (1) to (4) as specified in the specification. By meeting the requirements, the suede artificial leather acquires excellent color fastness to light and color development in a wide range of colors and a high quality with good suede feeling, surface touch, hand, mechanical properties and color fastness.Type: ApplicationFiled: September 26, 2003Publication date: April 1, 2004Applicant: Kuraray Co., Ltd.,Inventors: Kimio Nakayama, Tsuyoshi Yamasaki, Nobuo Takaoka, Mitsuru Kato, Shuhei Yorimitsu
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Publication number: 20040059051Abstract: An aqueous resin composition satisfying the following criteria (I)-(III). (I) The aqueous resin composition contains (a) an aqueous dispersion of a polyurethane resin obtained from a macromolecular polyol, organic polyisocyanate, chain extending agent and 2,2-dimethylolbutanoic acid, and, if required, (b) an aqueous dispersion of an acrylic resin. (II) When the resin comprising this aqueous resin composition contains mainly a polyurethane resin, the inherent viscosity (&eegr;inh) of the polyurethane resin measured at a concentration of 0.5 g/dL in dimethylformamide solution is in the range of 0.2-0.7 dL/g. After this aqueous resin composition is dried, the elastic modulus at 25° C. of the film obtained by heat treatment at 80° C. for 8 hours is in the range of 8.0×106-5.0×108 Pa, and the elastic modulus at 80° C. is 8.0×107 Pa or less.Type: ApplicationFiled: September 29, 2003Publication date: March 25, 2004Applicant: KURARAY CO. LTD.Inventors: Mitsuru Kato, Yukitoshi Higashinaka
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Patent number: 6698083Abstract: A winding on a stator of a rotary electric machine is constructed by welding end portions of a plurality of segments. A plurality of pairs arranged on an end of the stator are welded by a welder. In a welding stage, the pairs are held by a plurality of insertion rods of a circumferential side holding tool. The insertion rods are radially disposed. The insertion rods are movable in a radial direction. The insertion rods are moved back toward a radial outside to release a holding of the pairs after ball-shaped welding marks are formed. Holding is released without damage on the welding mark.Type: GrantFiled: October 4, 2002Date of Patent: March 2, 2004Assignee: Denso CorporationInventors: Takashi Tokizawa, Mitsuru Kato, Mitsuaki Taira
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Publication number: 20040023013Abstract: Provided are a leather-like sheet fabricated by infiltrating an aqueous resin dispersion (A) into a fibrous substrate, which satisfies a requirement (I) that the aqueous resin dispersion, (A) comprises essentially a main resin (a) stabilized with a surfactant, a polymer (b) having a polyoxyethylene group in its side chains, and a surfactant (c), a requirement (II) that the main resin (a) comprises an urethane resin (a1) and/or an urethane-acrylic composite resin (a2), and the resin skeleton contains from 1 to 10 mmols of a carboxyl group per 100 g of the resin, a requirement (III) that the polymer (b) is obtained through polymerization of a polyoxyethylene group-having ethylenic unsaturated monomer (b1) and any other ethylenic unsaturated monomer (b2) in a ratio by mass (b1)/(b2)=60/40 to 100/0, and a requirement (IV) that the percentage, % by mass (&agr;) of the polyoxyethylene group in the polymer (b) and the number of mols (&bgr;) of the amino group per gram of the polymer (b) satisfy 35≦&agr;&plType: ApplicationFiled: August 5, 2003Publication date: February 5, 2004Applicant: Kurary Co., Ltd.Inventors: Mitsuru Kato, Kimio Nakayama, Nobuo Takaoka
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Publication number: 20040006866Abstract: A method of manufacturing a winding includes steps of twisting U-shaped conductor segments, inserting straight portions of the twisted conductor segments in slots of a stator core, bending ends of the straight portions in a circumferential direction of the stator core and joining the ends. The method further includes a step of pressing turn portions of the U-shaped conductor segments by a turn portion twisting apparatus such that widths of the turn portions reduce in radial directions. The pressing step is performed simultaneously with the twisting step. Alternatively, the pressing step is performed after the twisting step.Type: ApplicationFiled: May 28, 2003Publication date: January 15, 2004Applicant: DENSO CORPORATIONInventors: Mitsuru Kato, Yasunori Kitakado, Motohiro Murahashi
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Publication number: 20030222528Abstract: A method for manufacturing a winding for an electric rotating machine includes steps of altering, passing, shaping, and connecting. In the altering step, connecting portions of conductor segments, a part of which is exposed, are altered in shape by a pressing die to provide good contact between the segments when they are connected. The altered segments are passing through slots of a stator core in the passing step. Ends of protruded portions of the segments are shaped so that they make an angle with respect to the radial section of the stator core in the shaping step. Adjacent segments are connected together at ends of the connecting portion in the connecting step.Type: ApplicationFiled: March 14, 2003Publication date: December 4, 2003Applicant: Denso CorporationInventors: Masaomi Dobashi, Mitsuru Kato, Koji Hayashida, Hiroaki Takeda, Yoshinori Nakamura, Yasunori Kitakado, Motohiro Murahashi
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Publication number: 20030163912Abstract: A method of manufacturing a winding of a rotary electric machine includes steps of pressing a portion of a conductor segment in a predetermined direction to reduce its dimension in the direction, inserting the conductor segment into a slot of a stator core, bending the conductor segments and joining ends of the conductor segments. In the pressing step, the conductor segment is pressed with a punch in a condition that it is held in a die that has curved inside corner portions to restrict deformation of corners of the pressed portion.Type: ApplicationFiled: February 26, 2003Publication date: September 4, 2003Applicant: DENSO CORPORATIONInventors: Takashi Tokizawa, Mitsuru Kato, Yoshinori Nakamura, Yasunori Kitakado, Motohiro Murahashi
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Publication number: 20030159270Abstract: A stator of a rotary electric machine such as an alternator for use in an automobile vehicle is composed of a cylindrical stator core and a stator winding held in the stator core. The stator winding is formed by electrically connecting plural U-shaped conductor segments inserted into slots of the stator core. Pairs of segment ends to be electrically connected are aligned along two or more coaxial circumferences and correctly positioned by individually restricting each pair of segment ends. Correctly positioned plural pairs are continuously welded one by one by rotating the stator core.Type: ApplicationFiled: February 7, 2003Publication date: August 28, 2003Applicant: Denso CorporationInventor: Mitsuru Kato
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Publication number: 20030160531Abstract: A rotary electric machine stator includes a stator core having plural slots and a stator winding that is composed of plural conductor segments. Each conductor segment has a straight portion disposed in the slot and connection ends projecting from the slots and welded to another. The connection ends to be welded cross each other at an angle larger than zero degree.Type: ApplicationFiled: February 20, 2003Publication date: August 28, 2003Applicant: DENSO CORPORATIONInventor: Mitsuru Kato
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Patent number: 6610774Abstract: The invention provides an aqueous dispersion which includes i) an aqueous dispersion (I) resulting from dispersion of a block copolymer (I) composed of at least one polymer block (A) containing olefin monomer units and at least one polymer block (B) containing 2 to 100 mole percent of units derived from at least one vinyl monomer having a carboxyl or carboxylic anhydride group and 98 to 0 (zero) mole percent of units derived from another vinyl monomer or monomers copolymerizable with the carboxyl group- or carboxylic anhydride group-containing vinyl monomer, in an aqueous solution of not less than 0.05 equivalent, relative to the carboxyl or carboxylic anhydride group, of a basic substance, and ii) a polyurethane (II), iii) vinyl polymer (III) or iv) tackifier (IV) incorporated in the aqueous dispersion (I).Type: GrantFiled: June 29, 2001Date of Patent: August 26, 2003Assignee: Kuraray Co., Ltd.Inventors: Kazuhiko Maekawa, Mototsugu Yoshihara, Mitsuru Kato, Yukio Itoshima, Mamoru Omoda, Yukiatsu Komiya
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Publication number: 20030135980Abstract: To secure insulation between electrical conductors at a coil end, a first electrical conductor at one coil end is arranged so as to intersect a radially adjacent second electrical conductor at one point or more. The electrical conductor is formed with radial indentations in side faces that are opposite side faces in opposing electrical conductors at any of the intersecting portions, the indentations having depths that increase toward the near end of the electrical conductors. Sufficient clearances are thereby secured between electrical conductors in their intersecting portions near their ends where the insulating films are susceptible to damage because of welding heat. Electrical insulation is thus ensured, and the cooling efficiency at the coil end is improved.Type: ApplicationFiled: January 14, 2003Publication date: July 24, 2003Applicant: DENSO CORPORATIONInventors: Masao Ichikawa, Yasunori Kitakado, Motohiro Murahashi, Kazuhiko Fukuda, Mitsuru Kato
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Publication number: 20030132679Abstract: A conductor segment constituting a stator coil has a head conductor portion protruding from slots of a stator core for constituting a head side coil end. The head conductor portion of the conductor segment consists of a V-angled portion and straight portions extending straight in the axial direction from both ends of the V-angled portion, so as to form, as a whole, a pentagonal shape.Type: ApplicationFiled: December 26, 2002Publication date: July 17, 2003Applicant: DENSO CORPORATIONInventor: Mitsuru Kato
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Publication number: 20030024101Abstract: A winding on a stator of a rotary electric machine is constructed by welding end portions of a plurality of segments. A plurality of pairs arranged on an end of the stator are welded by a welder. In a welding stage, the pairs are held by a plurality of insertion rods of a circumferential side holding tool. The insertion rods are radially disposed. The insertion rods are movable in a radial direction. The insertion rods are moved back toward a radial outside to release a holding of the pairs after ball-shaped welding marks are formed. Holding is released without damage on the welding mark.Type: ApplicationFiled: October 4, 2002Publication date: February 6, 2003Applicant: Denso CorporationInventors: Takashi Tokizawa, Mitsuru Kato, Mitsuaki Taira
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Publication number: 20030027968Abstract: An aqueous resin composition satisfying the following criteria (I)-(III). (I) The aqueous resin composition contains (a) an aqueous dispersion of a polyurethane resin obtained from a macromolecular polyol, organic polyisocyanate, chain extending agent and 2,2-dimethylolbutanoic acid, and, if required, (b) an aqueous dispersion of an acrylic resin. (II) When the resin comprising this aqueous resin composition contains mainly a polyurethane resin, the inherent viscosity (&eegr;inh) of the polyurethane resin measured at a concentration of 0.5 g/dL in dimethylformamide solution is in the range of 0.2-0.7 dL/g. After this aqueous resin composition is dried, the elastic modulus at 25° C. of the film obtained by heat treatment at 80° C. for 8 hours is in the range of 8.0×106−5.0×108 Pa, and the elastic modulus at 80° C. 8.0×107 Pa or less.Type: ApplicationFiled: January 31, 2002Publication date: February 6, 2003Applicant: KURARAY CO. LTD.Inventors: Mitsuru Kato, Yukitoshi Higashinaka
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Patent number: 6490779Abstract: A winding on a stator of a rotary electric machine is constructed by welding end portions of a plurality of segments. A plurality of pairs arranged on an end of the stator are welded by a welder. In a welding stage, the pairs are held by a plurality of insertion rods of a circumferential side holding tool. The insertion rods are radially disposed. The insertion rods are movable in a radial direction. The insertion rods are moved back toward a radial outside to release a holding of the pairs after ball-shaped welding marks are formed. Holding is released without damage on the welding mark.Type: GrantFiled: March 30, 2000Date of Patent: December 10, 2002Assignee: Denso CorporationInventors: Takashi Tokizawa, Mitsuru Kato, Mitsuaki Taira
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Patent number: 6479153Abstract: A leather-like sheet is prepared by impregnating a fibrous substrate, which may comprise a microfine fiber-forming fiber, with a thermally gellable composite resin emulsion obtained by emulsion-polymerizing an ethylenically unsaturated monomer (B) in the presence of a polyurethane emulsion (A) at a weight ratio of 90/10 to 10/90, solidifying the thermally gellable composite emulsion in the impregnated fibrous substrate, and if the fibrous substrate is a microfine fiber-forming fiber, converting the microfine fiber-forming fiber to a microfine fiber. After impregnation, the emulsion in the impregnated fibrous substrate is thermally solidified, thereby producing a leather-like sheet having excellent softness and fulfillment feeling, and good hand feel, feel and physical properties like that of natural leather. A film of the composite resin has a specific elastic modulus.Type: GrantFiled: March 28, 2000Date of Patent: November 12, 2002Assignee: Kuraray Co., Ltd.Inventors: Mitsuru Kato, Hideaki Adachi
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Patent number: 6403921Abstract: A method of welding a plurality of connection ends of a plurality of copper segments forming a circumferentially disposed stator winding of a rotary electric machine. The method includes a step of inserting a protection member between connection ends of adjacent two of the plurality of copper segments, a step of activating a welder tool, and a step of circumferentially moving the welder tool relative to the connection ends.Type: GrantFiled: January 14, 2000Date of Patent: June 11, 2002Assignee: Denso CorporationInventors: Kazutaka Maeda, Mitsuru Kato, Mitsuaki Taira, Kimihiro Kuno, Mamoru Urushizaki
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Publication number: 20020040098Abstract: The invention provides an aqueous dispersion which includes i) an aqueous dispersion (I) resulting from dispersion of a block copolymer (I) composed of at least one polymer block (A) containing olefin monomer units and at least one polymer block (B) containing 2 to 100 mole percent of units derived from at least one vinyl monomer having a carboxyl or carboxylic anhydride group and 98 to 0 (zero) mole percent of units derived from another vinyl monomer or monomers copolymerizable with the carboxyl group- or carboxylic anhydride group-containing vinyl monomer, in an aqueous solution of not less than 0.05 equivalent, relative to the carboxyl or carboxylic anhydride group, of a basic substance, and ii) a polyurethane (II), iii) vinyl polymer (III) or iv) tackifier (IV) incorporated in the aqueous dispersion (I).Type: ApplicationFiled: June 29, 2001Publication date: April 4, 2002Applicant: Kuraray Co., Ltd.Inventors: Kazuhiko Maekawa, Mototsugu Yoshihara, Mitsuru Kato, Yukio Itoshima, Mamoru Omoda, Yukiatsu Komiya
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Patent number: 6322851Abstract: In a process for making a leather-like sheet by impregnating a fibrous substrate with a polyurethane emulsion, heat gellable polyurethane emulsion having a specific modulus of elasticity is employed as the polyurethane emulsion, and either of following methods (1) and (2) is also employed: (1) before impregnation of the polyurethane emulsion, the fibrous substrates are pretreated with a surfactant having a function of inhibiting adhesion between fibers and polyurethane (2) in addition to the above modulus of elasticity, the polyurethane emulsion has a specific &agr; dispersion temperature, the fibrous substrates are composed of microfine fiber-forming fibers, and after coagulation of polyurethane emulsion, the fibers are converted to microfine fibers. The leather-like sheets obtained according to this invention exhibits natural leather-like softness and hand touchness as well as excellent physical properties such as bending fatigue resistance.Type: GrantFiled: June 11, 1999Date of Patent: November 27, 2001Assignee: Kuraray Co., Ltd.Inventors: Hideaki Adachi, Mitsuru Kato, Yoshihiro Tamba
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Patent number: 6191508Abstract: In an insulation structure of a rotary electric machine, a stator winding has connection portions covered with reliable insulation resin coating. The modulus of elasticity of the insulation resin is less than a value which may not cause the insulation resin coating to peel off. The modulus of elasticity changes with the thickness of the insulation resin coating.Type: GrantFiled: January 14, 2000Date of Patent: February 20, 2001Assignee: Denso CorporationInventors: Takashi Aoki, Shinichi Matsubara, Mitsuru Kato, Kazuhide Sato