Abstract: The present disclosure generally relates to additive manufacturing or printing of an object using parallel processing of files comprising 3D models of the object and/or portions thereof. A master file comprising a 3D model of the object is divided into subordinate files, wherein each subordinate file comprises a 3D model of a corresponding portion of the object. Each subordinate file is processed in parallel, controlling at least a first laser source to fabricate each portion from a build material. Parallel processing according to the methods of the present disclosure expedites additive manufacturing or printing over conventional methods that build an object in layers completed in series.

Abstract: The heat exchanger system includes a first heat exchanger assembly including a plurality of airfoil members circumferentially spaced in a flow stream of an annular duct. Each airfoil member including a radially inner end and a radially outer end and a first internal flowpath configured to channel a flow of cooled fluid therethrough. The heat exchanger assembly includes a second heat exchanger assembly including a plurality of fin members extending proximate the flow stream and a second internal flowpath configured to channel a flow of cooled fluid therethrough. The heat exchanger assembly includes a header system including a conduit path configured to couple the first heat exchanger assembly and the second heat exchanger assembly in flow communication. The header system includes an inlet connection configured to receive a flow of hot fluid from thermal loads and an outlet connection configured to direct cooled fluid to thermal loads.

Abstract: A constant density heat exchanger is provided. The constant density heat exchanger includes a housing extending between a first end and a second end and defining a chamber having an inlet and an outlet. A first flow control device is positioned at the inlet of the chamber and movable between an open position in which a working fluid is permitted into the chamber and a closed position in which the working fluid is prevented from entering the chamber. A second flow control device is positioned at the outlet of the chamber and movable between an open position in which the working fluid is permitted to exit the chamber and a closed position in which the working fluid is prevented from exiting the chamber. A heat exchange fluid imparts thermal energy to the volume of working fluid held at constant density within the chamber by the first and second control devices.

Abstract: A system for managing thermal transfer in at least one of an aircraft or a gas turbine engine includes a first engine system utilizing an oil for heat transfer. The oil of the first system has a temperature limit of at least about 500° F. The system additionally includes a fuel system having a deoxygenation unit for deoxygenating fuel in the fuel system, as well as a fuel-oil heat exchanger located downstream of the deoxygenation unit. The fuel-oil heat exchanger is in thermal communication with the oil in the first engine system and the fuel in the fuel system for transferring heat from the oil in the first engine system to the fuel in the fuel system.

Abstract: A fluid cooling system for use in a gas turbine engine including a fan casing circumscribing a core gas turbine engine includes a heat source configured to transfer heat to a heat transfer fluid and a primary heat exchanger coupled in flow communication with the heat source. The primary heat exchanger is configured to channel the heat transfer fluid therethrough and is coupled to the fan casing. The fluid cooling system also includes a secondary heat exchanger coupled in flow communication with the primary heat exchanger. The secondary heat exchanger is configured to channel the heat transfer fluid therethrough and is coupled to the core gas turbine engine. The fluid cooling system also includes a bypass mechanism coupled in flow communication with the secondary heat exchanger. The bypass mechanism is selectively moveable based on a temperature of a fluid medium to control a cooling airflow through the secondary heat exchanger.

Abstract: A monolithic heater body may include a combustor body, a hot-side heat exchanger body, and an eductor body. The combustor body may define a combustion chamber and a conditioning conduit circumferentially surrounding the combustion chamber. The conditioning conduit may fluidly communicate with the combustion chamber at a distal portion of the combustion chamber. The hot-side heat exchanger body may define a hot-side heat exchanger that includes a heating fluid pathway fluidly communicating with a proximal portion of the combustion chamber. The eductor body may define an eduction pathway fluidly communicating with a downstream portion of the heating fluid pathway and a proximal portion of the conditioning conduit.

Abstract: A system including a closed cycle engine having a piston body defining a hot side and a cold side and having a piston assembly movable within the piston body. An electric machine is operatively coupled with the piston assembly. A control system includes one or more sensors operable to detect a piston movement characteristic of the piston assembly movable within the piston body. A controller is communicatively coupled with the one or more sensors and a controllable device. The controller is configured to determine a control command based at least in part on data received from the one or more sensors. The control command is selected based at least in part to cause the electric machine operatively coupled with the piston assembly to generate a preselected electrical power output. The controller provides the determined control command to the controllable device. The controllable device is operable to control an input to an engine working fluid disposed within the piston body.

Abstract: A monolithic heat exchanger body for inputting heat to a closed-cycle engine may include a plurality of heating walls and heat sink, such as a plurality of heat transfer regions. The plurality of heating walls may be configured and arranged in an array of spirals or spiral arcs relative to a longitudinal axis of an inlet plenum. Adjacent portions of the plurality of heating walls may respectively define a corresponding plurality of heating fluid pathways therebetween, for example, fluidly communicating with the inlet plenum. At least a portion of the heat sink may be disposed about at least a portion of the monolithic heat exchanger body. The heat sink may include a plurality of working-fluid bodies, for example, including a plurality of working-fluid pathways that have a heat transfer relationship with the plurality of heating fluid pathways.

Abstract: A monolithic heater body includes a combustor body and an eductor body. The combustor body has an annulus with an outward annular wall and an inward annular wall. The annulus defines a conditioning conduit between the outward annular wall and the inward annular wall, and a combustion chamber circumferentially surrounded by the inward annular wall. A distal portion of the conditioning conduit fluidly communicates with a distal portion of the combustion chamber. The eductor body defines a plurality of eductive pathway couplets circumferentially spaced about a perimeter of the annulus. Respective ones of the eductive pathway couplets have a motive pathway and an eduction pathway respectively oriented oblique to the annulus and fluidly communicating with the conditioning conduit. Respective ones of the plurality of motive pathways are configured to provide a jet of intake air from a corresponding plurality of intake air pathways to the conditioning conduit.

Abstract: Systems and methods for converting energy are provided. In one aspect, the system includes a closed cycle engine defining a cold side. The system also includes a bottoming-cycle loop. A pump is operable to move a working fluid along the bottoming-cycle loop. A cold side heat exchanger is positioned along the bottoming-cycle loop in a heat exchange relationship with the cold side of the closed cycle engine. A constant density heat exchanger is positioned along the bottoming-cycle loop downstream of the cold side heat exchanger and upstream of an expansion device. The constant density heat exchanger is operable to hold a volume of the working fluid flowing therethrough at constant density while increasing, via a heat source, the temperature and pressure of the working fluid. The expansion device receives the working fluid at elevated temperature and pressure and extracts thermal energy from the working fluid to produce work.

Abstract: A monolithic combustor body may provide multi-stage combustion. A combustor body may include a combustion chamber body and a plurality of heating walls that include a heat sink. The combustion chamber body may be disposed annularly about a longitudinal axis and defining a combustion chamber. The plurality of heating walls may include heat sink. The plurality of heating walls may occupy a radially or concentrically outward position relative to the combustion chamber and may define a corresponding plurality of combustion-gas pathways fluidly communicating with at least a proximal portion of the combustion chamber.

Abstract: A monolithic heat exchanger body includes a plurality of heating walls and a plurality of combustion fins. The plurality of heating walls are configured and arranged in an array of spirals or spiral arcs relative to a longitudinal axis. Adjacent portions of the plurality of heating walls respectively define a corresponding plurality of heating fluid pathways therebetween. The plurality of combustion fins are circumferentially spaced about a perimeter of an inlet plenum. The inlet plenum includes or fluidly communicates with a combustion chamber. The plurality of heating fluid pathways fluidly communicate with the inlet plenum. The plurality of combustion fins occupy a radially or concentrically inward portion of the monolithic heat exchanger body. The plurality of heating fluid pathways have a heat transfer relationship with a heat sink disposed about a radially or concentrically outward portion of the monolithic heat exchanger body.

Abstract: A monolithic heater body may include a combustor body, a hot-side heat exchanger body, and an eductor body. The combustor body may define a combustion chamber and a conditioning conduit circumferentially surrounding the combustion chamber. The conditioning conduit may fluidly communicate with the combustion chamber at a distal portion of the combustion chamber. The hot-side heat exchanger body may define a hot-side heat exchanger that includes a heating fluid pathway fluidly communicating with a proximal portion of the combustion chamber. The eductor body may define an eduction pathway fluidly communicating with a downstream portion of the heating fluid pathway and a proximal portion of the conditioning conduit.

Abstract: A system including a closed cycle engine having a piston body defining a hot side and a cold side and having a piston assembly movable within the piston body. An electric machine is operatively coupled with the piston assembly. A control system includes one or more sensors operable to detect a piston movement characteristic of the piston assembly movable within the piston body. A controller is communicatively coupled with the one or more sensors and a controllable device. The controller is configured to determine a control command based at least in part on data received from the one or more sensors. The control command is selected based at least in part to cause the electric machine operatively coupled with the piston assembly to generate a preselected electrical power output. The controller provides the determined control command to the controllable device. The controllable device is operable to control an input to an engine working fluid disposed within the piston body.

Abstract: A monolithic heater body includes a combustor body and an eductor body. The combustor body has an annulus with an outward annular wall and an inward annular wall. The annulus defines a conditioning conduit between the outward annular wall and the inward annular wall, and a combustion chamber circumferentially surrounded by the inward annular wall. A distal portion of the conditioning conduit fluidly communicates with a distal portion of the combustion chamber. The eductor body defines a plurality of eductive pathway couplets circumferentially spaced about a perimeter of the annulus. Respective ones of the eductive pathway couplets have a motive pathway and an eduction pathway respectively oriented oblique to the annulus and fluidly communicating with the conditioning conduit. Respective ones of the plurality of motive pathways are configured to provide a jet of intake air from a corresponding plurality of intake air pathways to the conditioning conduit.

Abstract: An energy conversion apparatus may include an engine assembly, such as a monolithic engine assembly, that includes a first heater body and a first engine body. The first heater body may define a first portion of a first monolithic body or at least a portion of a first monolithic body-segment. The first engine body may define a second portion of the first monolithic body or at least a portion of a second monolithic body-segment operably coupled or operably couplable to the first heater body. The engine assembly may include a second heater body and/or a second engine body. The second heater body may define a portion of a second monolithic body or a third monolithic body-segment. The second engine body may define a portion of the second monolithic body or a fourth monolithic body-segment operably coupled or operably couplable to the second heater body and/or the first engine body.

Abstract: A constant density heat exchanger and system for energy conversion is provided. The constant density heat exchanger includes a housing extending between a first end and a second end and defining a chamber having an inlet and an outlet. A first flow control device is positioned at the inlet of the chamber and movable between an open position in which a working fluid is permitted into the chamber and a closed position in which the working fluid is prevented from entering the chamber. A second flow control device is positioned at the outlet of the chamber and movable between an open position in which the working fluid is permitted to exit the chamber and a closed position in which the working fluid is prevented from exiting the chamber. A heat exchange fluid imparts thermal energy to the volume of working fluid as the first flow control device and the second flow control device hold the volume of working fluid at constant density within the chamber.

Abstract: A monolithic engine assembly may include an engine body that includes a regenerator body. The engine body and the regenerator body may respectively define at least a portion of a monolithic body, or the engine body may define at least a portion of a first monolithic body-segment and the regenerator body may define at least a portion of a second monolithic body-segment operably coupled or operably couplable to the first monolithic body-segment. The regenerator body may include a regenerator conduit, and a plurality of fin arrays adjacently disposed within the regenerator conduit and respectively supported by the regenerator conduit in spaced relation to one another. The spaced relation of the plurality of fin arrays may define a gap longitudinally separating adjacent ones of the plurality of fin arrays.

Abstract: A system for reducing emissions from an internal combustion engine includes a combustion chamber having an inlet and an outlet, a fuel delivery device for delivering fuel to the combustion chamber, and a control system for controlling a fuel to oxidizer ratio in the combustion chamber. A method of reducing emissions from an internal combustion engine includes the steps of: establishing a flow of oxygen-containing gas through a combustion chamber having an inlet and an outlet; introducing flow of fuel into the combustion chamber; igniting the fuel in the combustion chamber; operating an internal combustion engine to develop a stream of exhaust gas; introducing a flow of the exhaust gas into the combustion chamber; and controlling the flow of exhaust gas and the flow of fuel to minimize oxygen levels in exhaust gases downstream of the outlet.

Abstract: A heat exchanger and a method for additively manufacturing the heat exchanger are provided. The heat exchanger includes a plurality of fluid passageways that are formed by additive manufacturing methods which enable the formation of fluid passageways that are smaller in size, that have thinner walls, and that have complex and intricate heat exchanger features that were not possible using prior manufacturing methods. For example, the fluid passageways may be curvilinear and may include heat exchanging fins that are less than 0.01 inches thick and formed at a fin density of more than four heat exchanging fins per centimeter. In addition, the heat exchanging fins may be angled with respect to the walls of the fluid passageways and adjacent fins may be offset relative to each other.