Abstract: A system for managing thermal transfer in at least one of an aircraft or a gas turbine engine includes a first engine system utilizing an oil for heat transfer. The oil of the first system has a temperature limit of at least about 500° F. The system additionally includes a fuel system having a deoxygenation unit for deoxygenating fuel in the fuel system, as well as a fuel-oil heat exchanger located downstream of the deoxygenation unit. The fuel-oil heat exchanger is in thermal communication with the oil in the first engine system and the fuel in the fuel system for transferring heat from the oil in the first engine system to the fuel in the fuel system.

Abstract: A gas turbine engine hybrid outer guide vane heat exchanger includes a circular row of fan outlet guide vanes, at least some of the fan outlet guide vanes being networked guide vane heat exchangers including heat exchangers within fan outlet guide vanes and guide vane heat exchangers fluidly interconnected both in series and in parallel. Group may include three or more of the guide vane heat exchangers fluidly connected both in series and in parallel. Two or more serial sets of the networked guide vane heat exchangers in the hybrid group may each include two or more of guide vane heat exchangers connected in series and two or more serial sets connected in parallel. First and second groups of the networked guide vane heat exchangers may include first and second groups for cooling engine lubrication system and/or integrated drive generator.

Abstract: A heat exchanger and a method for additively manufacturing the heat exchanger are provided. The heat exchanger includes a plurality of fluid passageways that are formed by additive manufacturing methods which enable the formation of fluid passageways that are smaller in size, that have thinner walls, and that have complex and intricate heat exchanger features that were not possible using prior manufacturing methods. For example, the fluid passageways may be curvilinear and may include heat exchanging fins that are less than 0.01 inches thick and formed at a fin density of more than four heat exchanging fins per centimeter. In addition, the heat exchanging fins may be angled with respect to the walls of the fluid passageways and adjacent fins may be offset relative to each other.

Abstract: The present disclosure generally relates to additive manufacturing or printing of an object using parallel processing of files comprising 3D models of the object and/or portions thereof. A master file comprising a 3D model of the object is divided into subordinate files, wherein each subordinate file comprises a 3D model of a corresponding portion of the object. Each subordinate file is processed in parallel, controlling at least a first laser source to fabricate each portion from a build material. Parallel processing according to the methods of the present disclosure expedites additive manufacturing or printing over conventional methods that build an object in layers completed in series.

Abstract: A heat exchanger and a method for additively manufacturing the heat exchanger are provided. The heat exchanger includes a plurality of fluid passageways that are formed by additive manufacturing methods which enable the formation of fluid passageways that are smaller in size, that have thinner walls, and that have complex and intricate heat exchanger features that were not possible using prior manufacturing methods. For example, the fluid passageways may be curvilinear and may include heat exchanging fins that are less than 0.01 inches thick and formed at a fin density of more than four heat exchanging fins per centimeter. In addition, the heat exchanging fins may be angled with respect to the walls of the fluid passageways and adjacent fins may be offset relative to each other.

Abstract: A thermal management system includes a housing, and a monolithic core structure disposed within the housing. An outer surface of the core structure defines at least part of a first passageway. An inner surface of the core structure defines at least part of a second passageway. The core structure includes a separator wall that isolates a first flow passing through the first passageway from a second flow passing through the second passageway. The first passageway is in thermal communication with the second passageway. The core structure includes one or more heat exchanger features, or fins, that are positioned within the first passageway, the second passageway, or both the first and second passageways. The core structure may have a compliant segment coupled to two or more walls.

Abstract: A heat exchanger assembly for a gas turbine engine that includes an outer engine case. The heat exchanger assembly includes at least one cooling channel, the at least one cooling channel is configured to receive a flow of fluid to be cooled. At least one first coolant flow duct that is configured to receive a flow of a first coolant, wherein the at least one cooling channel is disposed between a first inlet and a first outlet. The heat exchanger assembly further include at least one second coolant flow duct that is configured to receive a flow of a second coolant, wherein the at least one cooling channel is disposed between a second inlet and a second outlet.

Abstract: The heat exchanger assembly includes a first conduit, an external surface, and a set of fins. The first conduit includes a first inlet, a first outlet, and a first internal flow path extending between the first inlet and first outlet. The first conduit is configured to channel a flow of fluid to be cooled from the first inlet to the first outlet. The external surface which includes a plurality of regions. Each region of the plurality of regions includes a respective set of fins extending from the external surface. Each set of fins of a respective region of the plurality of regions are oriented in a different direction than sets of fins of other regions of the plurality of regions.

Abstract: A fluid cooling system for a gas turbine engine having a core engine and an annular fan casing. The fluid cooling system includes a fluid reservoir positioned within the gas turbine engine and configured to contain a fluid. The system also includes a cold sink positioned within the gas turbine engine and having a lower temperature than the fluid. The system further includes a heat pipe including a first end, a second end, and a conduit extending therebetween, the second end thermally coupled to the cold sink, and the first end thermally coupled to the fluid, where the heat pipe facilitates a transfer of a quantity of heat from the fluid to the cold sink.

Abstract: An aeronautical propulsion system including a turbine engine having a fan and an electric motor drivingly coupled to at least one of the fan or the turbine engine. The aeronautical propulsion system additionally includes a fuel cell for providing electrical energy to the electric motor, the fuel cell generating water as a byproduct. The aeronautical portion system directs the water generated by the fuel cell to the turbine engine during operation to improve an efficiency of the aeronautical propulsion system.

Abstract: The heat exchanger system includes a first heat exchanger assembly including a plurality of airfoil members circumferentially spaced in a flow stream of an annular duct. Each airfoil member including a radially inner end and a radially outer end and a first internal flowpath configured to channel a flow of cooled fluid therethrough. The heat exchanger assembly includes a second heat exchanger assembly including a plurality of fin members extending proximate the flow stream and a second internal flowpath configured to channel a flow of cooled fluid therethrough. The heat exchanger assembly includes a header system including a conduit path configured to couple the first heat exchanger assembly and the second heat exchanger assembly in flow communication. The header system includes an inlet connection configured to receive a flow of hot fluid from thermal loads and an outlet connection configured to direct cooled fluid to thermal loads.

Abstract: The heat exchanger assembly includes a first internal flow path configured to channel a flow of fluid to be cooled from a first inlet to a first outlet. The heat exchanger assembly also includes a second internal flow path configured to channel a flow of a first coolant from a first inlet to a first outlet. The heat exchanger assembly further includes an external flow path configured to receive a flow of a second coolant proximate a surface of the external flow path.

Abstract: An aeronautical propulsion system includes a fan having a plurality of fan blades and an electric motor drivingly connected to the fan for rotating the plurality of fan blades. A chemically rechargeable ultra-capacitor is included for providing the electric motor with a substantially continuous flow of electric energy during operation of the chemically rechargeable ultra-capacitor, resulting in a more efficient aeronautical propulsion system.

Abstract: A system for managing thermal transfer in at least one of an aircraft or a gas turbine engine includes a first engine system utilizing an oil for heat transfer. The oil of the first system has a temperature limit of at least about 500° F. The system additionally includes a fuel system having a deoxygenation unit for deoxygenating fuel in the fuel system, as well as a fuel-oil heat exchanger located downstream of the deoxygenation unit. The fuel-oil heat exchanger is in thermal communication with the oil in the first engine system and the fuel in the fuel system for transferring heat from the oil in the first engine system to the fuel in the fuel system.

Abstract: A gas turbine engine hybrid outer guide vane heat exchanger includes a circular row of fan outlet guide vanes, at least some of the fan outlet guide vanes being networked guide vane heat exchangers including heat exchangers within fan outlet guide vanes and guide vane heat exchangers fluidly interconnected both in series and in parallel. Group may include three or more of the guide vane heat exchangers fluidly connected both in series and in parallel. Two or more serial sets of the networked guide vane heat exchangers in the hybrid group may each include two or more of guide vane heat exchangers connected in series and two or more serial sets connected in parallel. First and second groups of the networked guide vane heat exchangers may include first and second groups for cooling engine lubrication system and/or integrated drive generator.

Abstract: A system for managing thermal transfer in at least one of an aircraft or a gas turbine engine includes a first engine system utilizing an oil for heat transfer. The oil of the first system has a temperature limit of at least about 500° F. The system additionally includes a fuel system having a deoxygenation unit for deoxygenating fuel in the fuel system, as well as a fuel-oil heat exchanger located downstream of the deoxygenation unit. The fuel-oil heat exchanger is in thermal communication with the oil in the first engine system and the fuel in the fuel system for transferring heat from the oil in the first engine system to the fuel in the fuel system.

Abstract: A gas turbine engine having a core engine. The core engine includes an inlet, a compressor section, a combustion section, a turbine section, and an exhaust. The gas turbine engine also includes a bearing sump arranged in the core engine for containing lubrication, the bearing sump and lubrication having an operational range between at least about 0° F. and about 550° F.

Abstract: A fluid cooling system for use in a gas turbine engine including a fan casing circumscribing a core gas turbine engine includes a heat source configured to transfer heat to a heat transfer fluid and a primary heat exchanger coupled in flow communication with the heat source. The primary heat exchanger is configured to channel the heat transfer fluid therethrough and is coupled to the fan casing. The fluid cooling system also includes a secondary heat exchanger coupled in flow communication with the primary heat exchanger. The secondary heat exchanger is configured to channel the heat transfer fluid therethrough and is coupled to the core gas turbine engine. The fluid cooling system also includes a bypass mechanism coupled in flow communication with the secondary heat exchanger. The bypass mechanism is selectively moveable based on a temperature of a fluid medium to control a cooling airflow through the secondary heat exchanger.

Abstract: An apparatus and method of cooling a gas turbine engine including a core with a compressor section in which the compressor section includes a closed loop cooling circuit having a pump, at least one heat pipe extending from at least one of the stationary vanes, a heat exchanger located within the bypass air flow, and a coolant conduit passing fluidly coupled to the pump and heat exchanger and passing by the heat pipe. The pump pumps coolant through the coolant conduit to draw heat from the heat pipes into the coolant to form heated coolant, the heated coolant then passes through the heat exchanger, where the heat is rejected from the coolant to the bypass air to cool the coolant to form cooled coolant, which is then returned to the heat pipes.

Abstract: An energy recovery system and method of generating an auxiliary source of electrical power in a bleed air supply system are provided. The energy recovery system includes a compressor air supply precooler including a first flowpath configured to channel compressor bleed air between a precooler inlet and a precooler outlet. The precooler further includes a second flow path configured to channel a coolant between a precooler coolant inlet and a precooler coolant outlet. The precooler is configured to cool compressor bleed air from a bleed air source. The system also includes a thermoelectric generator coupled in flow communication with the precooler coolant outlet.