Patents by Inventor Naoto Kusumoto

Naoto Kusumoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6683350
    Abstract: In a process for manufacturing a thin film transistor having a semiconductor layer constituting source and drain regions and a channel forming region, by the semiconductor layer being made thinner in the source and drain regions than in the channel forming region a structure is realized wherein, at the boundary between the source region and the channel forming region and the boundary between the drain region and the channel forming region, portions where electric field concentrations occur are displaced from the portion where a channel is formed. By reducing the OFF current (the leak current) without also reducing the ON current, a high mutual conductance is realized.
    Type: Grant
    Filed: March 6, 2000
    Date of Patent: January 27, 2004
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Naoto Kusumoto
  • Patent number: 6670640
    Abstract: In a producing a thin film transistor, a solution containing a metal element for promoting crystallization of silicon is added in contact with an amorphous silicon film, and then a silicide layer is formed by heating process. Further, after a region as crystal growth nucleus is formed by patterning the silicide layer, laser light is irradiated while heating process. As a result, crystal-growth is performed from the region as crystal growth nucleus in the amorphous silicon film, thereby to form monodomain regions corresponding to a single crystal. Also, before the solution is added, the amorphous silicon film may be subjected to plasma treatment 30.
    Type: Grant
    Filed: June 8, 1999
    Date of Patent: December 30, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Shunpei Yamazaki, Naoto Kusumoto, Satoshi Teramoto
  • Publication number: 20030207524
    Abstract: A preparing method of a semiconductor, particularly a preparing method of a polycrystal semiconductor film which has a good electrical property is disclosed. In order to obtain a non-crystalline silicon film containing a lot of combination of hydrogen and silicon, a forming process of a non-crystalline silicon film by a low temperature gas phase chemical reaction, a process of a heat annealing to produce a lot of dangling bonds of silicon, so as to draw out hydrogen from said non-crystalline silicon film, and a process of applying a laser irradiation to said non-crystal silicon film having a lot of dangling bond of silicon are conducted.
    Type: Application
    Filed: June 4, 2003
    Publication date: November 6, 2003
    Applicant: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Hongyong Zhang, Naoto Kusumoto
  • Publication number: 20030202251
    Abstract: There is provided an improvement on homogeneity of annealing performed utilizing radiation of a laser beam on a silicon film having a large area. In a configuration wherein a linear laser beam is applied to a surface to be irradiated, optimization is carried out on the width and number of cylindrical lenses forming homogenizers 103 and 104 for controlling the distribution of radiation energy density in the longitudinal direction of the linear beam. For example, the width of the cylindrical lenses forming the homogenizers 103 and 104 is set in the range from 0.1 mm to 5 mm, and the number of the lenses is chosen such that one lens is provided for every 5 mm-15 mm along the length of the linear laser beam in the longitudinal direction thereof. This makes it possible to improve homogeneity of the radiation energy density of the linear laser in the longitudinal direction thereof.
    Type: Application
    Filed: May 21, 2003
    Publication date: October 30, 2003
    Inventors: Shunpei Yamazaki, Satoshi Teramoto, Naoto Kusumoto, Koichiro Tanaka
  • Patent number: 6620288
    Abstract: In the substrate treatment apparatus including substrate treatment chambers (301 and 303) and a buffer chamber (302) having an exhaust system (306b) independent of the substrate treatment chambers, connection tubes (304a and 304b) are provided between the substrate treatment chambers and the buffer chamber, and gas inlets are respectively provided for the connection tubes. A gas (308) for treating a substrate flows from the connection tube (304a) into the substrate treatment chamber (301) and the buffer chamber (302), while a gas (309) for treating a substrate flows from the connection tube (304b) into the substrate treatment chamber (303) and the buffer chamber (302). Accordingly, the gas does not move from the substrate treatment chamber to the buffer chamber against a gas flow, thereby allowing the separation between ambiences.
    Type: Grant
    Filed: March 19, 2001
    Date of Patent: September 16, 2003
    Assignees: Semiconductor Energy Laboratory Co., Ltd., TDK Corporation
    Inventors: Hisato Shinohara, Naoto Kusumoto, Masato Yonezawa
  • Patent number: 6613619
    Abstract: In producing a semiconductor device by annealing with laser light irradiation, while a linear laser light is scanned in a direction perpendicular to a line, the annealing is performed for a semiconductor material. In this state, since an anneal effect in a beam lateral direction corresponding to a line direction is 2 times or more different than that in the scanning direction, a plurality of semiconductor elements are formed along a line direction in which the linear laser light is irradiated. Also, a line direction connecting the source and drain region of a thin film transistor is aligned to the line direction of the linear laser light.
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: September 2, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Shunpei Yamazaki, Naoto Kusumoto, Koichiro Tanaka
  • Patent number: 6599790
    Abstract: A laser-irradiation method which comprises a process for fabricating a semiconductor device, comprising: a first step of forming a thin film amorphous semiconductor on a substrate having an insulating surface; a second step of modifying the thin film amorphous semiconductor into a crystalline thin film semiconductor by irradiating a pulse-type linear light and/or by applying a heat treatment; a third step of implanting an impurity element which imparts a one conductive type to the crystalline thin film semiconductor; and a fourth step of activating the impurity element by irradiating a pulse-type linear light and/or by applying a heat treatment; wherein the peak value, the peak width at half height, and the threshold width of the laser energy in the second and the fourth steps above are each distributed within a range of approximately ±3% of the standard value. Also claimed is a laser irradiation device which realizes the method above.
    Type: Grant
    Filed: February 13, 1997
    Date of Patent: July 29, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd
    Inventors: Shunpei Yamazaki, Satoshi Teramoto, Naoto Kusumoto, Takeshi Fukunaga, Setsuo Nakajima, Tadayoshi Miyamoto, Atsushi Yoshinouchi
  • Publication number: 20030139066
    Abstract: In order to promote an effect of laser annealing in respect of a semiconductor film, moisture is intentionally included in an atmosphere in irradiating laser beam to the semiconductor film by which a temperature holding layer comprising water vapor is formed on the surface of the semiconductor film in irradiating the laser beam and the laser annealing operation can be performed effectively.
    Type: Application
    Filed: February 4, 2003
    Publication date: July 24, 2003
    Applicant: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Naoto Kusumoto, Shunpei Yamazaki, Koichiro Tanaka
  • Patent number: 6596613
    Abstract: In crystallizing an amorphous silicon film by illuminating it with linear pulse laser beams having a normal-distribution type beam profile or a similar beam profile, the linear pulse laser beams are applied in an overlapped manner. There can be obtained effects similar to those as obtained by a method in which the laser illumination power is gradually increased and then decreased in a step-like manner in plural scans.
    Type: Grant
    Filed: February 2, 1996
    Date of Patent: July 22, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Naoto Kusumoto, Koichiro Tanaka
  • Publication number: 20030129853
    Abstract: In producing a thin film transistor, after an amorphous silicon film is formed on a substrate, a nickel silicide layer is formed by spin coating with a solution (nickel acetate solution) containing nickel as the metal element which accelerates (promotes) the crystallization of silicon and by heat treating. The nickel silicide layer is selectively patterned to form island-like nickel silicide layer. The amorphous silicon film is patterned. A laser light is irradiated while moving the laser, so that crystal growth occurs from the region in which the nickel silicide layer is formed and a region equivalent to a single crystal (a monodomain region) is obtained.
    Type: Application
    Filed: November 6, 2002
    Publication date: July 10, 2003
    Applicant: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Setsuo Nakajima, Shunpei Yamazaki, Naoto Kusumoto, Satoshi Teramoto
  • Patent number: 6587277
    Abstract: There is provided an improvement on homogeneity of annealing performed utilizing radiation of a laser beam on a silicon film having a large area. In a configuration wherein a linear laser beam is applied to a surface to be irradiated, optimization is carried out on the width and number of cylindrical lenses forming homogenizers 103 and 104 for controlling the distribution of radiation energy density in the longitudinal direction of the linear beam. For example, the width of the cylindrical lenses forming the homogenizers 103 and 104 is set in the range from 0.1 mm to 5 mm, and the number of the lenses is chosen such that one lens is provided for every 5 mm-15 mm along the length of the linear laser beam in the longitudinal direction thereof. This makes it possible to improve homogeneity of the radiation energy density of the linear laser in the longitudinal direction thereof.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: July 1, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Shunpei Yamazaki, Satoshi Teramoto, Naoto Kusumoto, Koichiro Tanaka
  • Publication number: 20030119287
    Abstract: A laser-irradiation method which comprises a process for fabricating a semiconductor device, comprising:
    Type: Application
    Filed: December 10, 2002
    Publication date: June 26, 2003
    Applicant: Semiconductor Energy Laboratory Co. Ltd., a Japan corporation
    Inventors: Shunpei Yamazaki, Satoshi Teramoto, Naoto Kusumoto, Takeshi Fukunaga, Setsuo Nakajima, Tadayoshi Miyamoto, Atsushi Yoshinouchi
  • Patent number: 6576534
    Abstract: A preparing method of a semiconductor, particularly a preparing method of a polycrystal semiconductor film which has a good electrical property is disclosed. In order to obtain a non-crystalline silicon film containing a lot of combination of hydrogen and silicon, a forming process of a non-crystalline silicon film by a low temperature gas phase chemical reaction, a process of a heat annealing to produce a lot of dangling bonds of silicon, so as to draw out hydrogen from said non-crystalline silicon film, and a process of applying a laser irradiation to said non-crystal silicon film having a lot of dangling bond of silicon are conducted.
    Type: Grant
    Filed: February 10, 1998
    Date of Patent: June 10, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Honyong Zhang, Naoto Kusumoto
  • Patent number: 6562672
    Abstract: A semiconductor material and a method for forming the same, said semiconductor material having fabricated by a process comprising irradiating a laser beam or a high intensity light equivalent to a laser beam to an amorphous silicon film containing therein carbon, nitrogen, and oxygen each at a concentration of 5×1019 atoms·cm−3 or lower, preferably 1×1019 atoms·cm−3 or lower, without melting the amorphous silicon film. The present invention provides thin film semiconductors having high mobility at an excellent reproducibility, said semiconductor materials being useful for fabricating compact thin film semiconductor devices such as thin film transistors improved in device characteristics.
    Type: Grant
    Filed: July 25, 2001
    Date of Patent: May 13, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Shunpei Yamazaki, Hongyong Zhang, Naoto Kusumoto, Yasuhiko Takemura
  • Patent number: 6558991
    Abstract: Laser annealing is performed by irradiating, while scanning, a semiconductor thin-film with laser light. The laser light that is linear on the irradiation surface is moved in its line-width direction and applied non-continuously. The laser light has, in its line-width direction, an energy density profile that assumes a step-like form in which the energy density varies in a step-like manner. In particular, the scanning pitch D and the step widths Ln are so set as to satisfy a relationship Ln≧D.
    Type: Grant
    Filed: August 15, 2001
    Date of Patent: May 6, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Shunpei Yamazaki, Koichiro Tanaka, Naoto Kusumoto
  • Publication number: 20030068872
    Abstract: A laser-annealing method includes the steps of a first step of cleaning a non-monocrystal silicon film formed on a substrate, and a second step of laser-annealing the non-monocrystal silicon film in an atmosphere containing oxygen therein, wherein the first and second steps are conducted continuously without being exposed to the air. Also, a laser-annealing device includes a cleaning chamber, and a laser irradiation chamber, wherein a substrate to be processed is transported between the cleaning chamber and the laser irradiation chamber without being exposed to the air.
    Type: Application
    Filed: December 18, 2001
    Publication date: April 10, 2003
    Applicant: Semiconductor Energy Laboratory Co., Ltd. a Japanese corporation
    Inventors: Naoto Kusumoto, Toru Takayama, Masato Yonezawa
  • Patent number: 6541795
    Abstract: An object of the present invention is to provide a TFT with which better characteristics can be obtained using a good crystalline silicon film. An amorphous semiconductor film having a thickness of 400 Å or more is formed on an insulating surface, is crystallized by heat annealing or photo annealing or the combined use thereof, and is wholly or selectively etched to form a region having a thickness of 300 Å or less. This is used as a channel-forming region in a TFT.
    Type: Grant
    Filed: December 5, 2001
    Date of Patent: April 1, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Naoto Kusumoto, Yasuhiko Takemura, Hisashi Ohtani
  • Publication number: 20030060026
    Abstract: A linear pulse laser beam to be applied to an illumination surface is so formed as to have, at the focus, an energy profile in the width direction which satisfies inequalities 0.5L1≦L2≦L1 and 0.5L1≦L3≦L1 where assuming that a maximum energy is 1, L1 is a beam width of two points having an energy of 0.95 and L1+L2+L3 is a beam width of two points having an energy of 0.70, L2 and L3 occupying two peripheral portions of the beam width. According to another aspect of the invention, a compound-eye-like fly-eye lens for expanding a pulse laser beam in a sectional manner is provided upstream of a cylindrical lens for converging the laser beam into a linear beam.
    Type: Application
    Filed: October 18, 2002
    Publication date: March 27, 2003
    Applicant: Semiconductor Energy Laboratory Co. Ltd., a Japanese corporation
    Inventors: Shunpei Yamazaki, Naoto Kusumoto, Koichiro Tanaka
  • Patent number: 6528359
    Abstract: In order to promote an effect of laser annealing in respect of a semiconductor film, moisture is intentionally included in an atmosphere in irradiating laser beam to the semiconductor film by which a temperature holding layer comprising water vapor is formed on the surface of the semiconductor film in irradiating the laser beam and the laser annealing operation can be performed effectively.
    Type: Grant
    Filed: February 27, 2001
    Date of Patent: March 4, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Naoto Kusumoto, Shunpei Yamazaki, Koichiro Tanaka
  • Patent number: 6524977
    Abstract: A linear pulse laser beam to be applied to an illumination surface is so formed as to have, at the focus, an energy profile in the width direction which satisfies inequalities 0.5L1≦L2≦L1 and 0.5L1≦L3≦L1 where assuming that a maximum energy is 1, L1 is a beam width of two points having an energy of 0.95 and L1+L2+L3 is a beam width of two points having an energy of 0.70, L2 and L3 occupying two peripheral portions of the beam width. According to another aspect of the invention, a compound-eye-like fly-eye lens for expanding a pulse laser beam in a sectional manner is provided upstream of a cylindrical lens for converging the laser beam into a linear beam.
    Type: Grant
    Filed: July 24, 1996
    Date of Patent: February 25, 2003
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Shunpei Yamazaki, Naoto Kusumoto, Koichiro Tanaka