Patents by Inventor Nobuyuki Soyama

Nobuyuki Soyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140072819
    Abstract: Cracking does not occur in a ferroelectric thin film even when Ce is not doped in a composition for forming ferroelectric thin films and a composition for forming relatively thick ferroelectric thin films contains lead acetate instead of lead nitrate. A ferroelectric thin film made of a titanate lead-based perovskite film or a titanate zirconate lead-based complex perovskite film is formed using the composition for forming ferroelectric thin films. The composition includes lead acetate, a stabilizing agent made of lactic acid and polyvinyl pyrrolidone. In addition, a monomer-equivalent molar ratio of polyvinyl pyrrolidone to a perovskite A site atom included in the composition is more than 0 to less than 0.015. Furthermore, a weight average molecular weight of the polyvinyl pyrrolidone is 5000 to 100000.
    Type: Application
    Filed: September 11, 2013
    Publication date: March 13, 2014
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Jun Fujii, Hideaki Sakurai, Nobuyuki Soyama
  • Patent number: 8648992
    Abstract: A thin film capacitor is characterized by forming a lower electrode, coating a composition onto the lower electrode without applying an annealing process having a temperature of greater than 300° C., drying at a predetermined temperature within a range from ambient temperature to 500° C., and calcining at a predetermined temperature within a range of 500 to 800° C. and higher than a drying temperature. The process from coating to calcining is performed the process from coating to calcining once or at least twice, or the process from coating to drying is performed at least twice, and then calcining is performed once. The thickness of the dielectric thin film formed after the first calcining is 20 to 600 nm. The ratio of the thickness of the lower electrode and the thickness of the dielectric thin film formed after the initial calcining step (thickness of lower electrode/thickness of the dielectric thin film) is preferably in the range 0.10 to 15.0.
    Type: Grant
    Filed: July 10, 2013
    Date of Patent: February 11, 2014
    Assignees: Mitsubishi Materials Corporation, STMicroelectronics(Tours) SAS
    Inventors: Hideaki Sakurai, Toshiaki Watanabe, Nobuyuki Soyama, Guillaume Guegan
  • Publication number: 20130299943
    Abstract: A thin film capacitor is characterized by forming a lower electrode, coating a composition onto the lower electrode without applying an annealing process having a temperature of greater than 300° C., drying at a predetermined temperature within a range from ambient temperature to 500° C., and calcining at a predetermined temperature within a range of 500 to 800° C. and higher than a drying temperature. The process from coating to calcining is performed the process from coating to calcining once or at least twice, or the process from coating to drying is performed at least twice, and then calcining is performed once. The thickness of the dielectric thin film formed after the first calcining is 20 to 600 nm. The ratio of the thickness of the lower electrode and the thickness of the dielectric thin film formed after the initial calcining step (thickness of lower electrode/thickness of the dielectric thin film) is preferably in the range 0.10 to 15.0.
    Type: Application
    Filed: July 10, 2013
    Publication date: November 14, 2013
    Inventors: Hideaki Sakurai, Toshiaki Watanabe, Nobuyuki Soyama, Guillaume Guegan
  • Publication number: 20130295414
    Abstract: Disclosed is a composition for ferroelectric thin film formation which is used in the formation of a ferroelectric thin film of one material selected from the group consisting of PLZT, PZT, and PT. The composition for ferroelectric thin film formation is a liquid composition for the formation of a thin film of a mixed composite metal oxide formed of a mixture of a composite metal oxide (A) represented by general formula (1): (PbxLay)(ZrzTi(1-z))O3 [wherein 0.9<x<1.3, 0?y<0.1, and 0?z<0.9 are satisfied] with a composite oxide (B) or a carboxylic acid (B) represented by general formula (2): CnH2n+1COOH [wherein 3?n?7 is satisfied]. The composite oxide (B) contains one or at least two elements selected from the group consisting of P (phosphorus), Si, Ce, and Bi and one or at least two elements selected from the group consisting of Sn, Sm, Nd, and Y (yttrium).
    Type: Application
    Filed: May 21, 2013
    Publication date: November 7, 2013
    Inventors: Jun Fujii, Hideaki Sakurai, Takashi Noguchi, Nobuyuki Soyama
  • Publication number: 20130257228
    Abstract: A PZT-based ferroelectric thin film formed on a lower electrode of a substrate having the lower electrode in which the crystal plane is oriented in a (111) axis direction, having an orientation controlling layer which is formed on the lower electrode and has a layer thickness in which a crystal orientation is controlled in a (100) plane preferentially in a range of 45 nm to 150 nm, and a film thickness adjusting layer which is formed on the orientation controlling layer and has the same crystal orientation as the crystal orientation of the orientation controlling layer, in which an interface is formed between the orientation controlling layer and the film thickness adjusting layer.
    Type: Application
    Filed: March 14, 2013
    Publication date: October 3, 2013
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takashi Noguchi, Toshihiro Doi, Hideaki Sakurai, Toshiaki Watanabe, Nobuyuki Soyama
  • Publication number: 20130260142
    Abstract: A PZT-based ferroelectric thin film is manufactured on a lower electrode by coating, calcining, and then firing so as to crystallize a PZT-based ferroelectric thin film-forming composition. A PZT-based ferroelectric thin film-forming composition is coated on the surface of the lower electrode using a CSD method. Calcination is slowly carried out on a formed sol film in a temperature pattern including a first holding step in which the temperature of the composition is increased from a predetermined temperature such as room temperature using infrared rays and the composition is held at a temperature in a range of 200° C. to 350° C. and a second holding step in which the temperature of composition is increased from the holding temperature of the first holding step and is held at a temperature in a range of 350° C. to 500° C. higher than the holding temperature of the first holding step.
    Type: Application
    Filed: March 14, 2013
    Publication date: October 3, 2013
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Toshihiro Doi, Hideaki Sakurai, Toshiaki Watanabe, Nobuyuki Soyama
  • Publication number: 20130256585
    Abstract: A method of forming a ferrite thin film by carrying out a process for forming a coated film by coating a ferrite thin film-forming composition on a heat-resistant substrate and a process for calcining the coated film once or a plurality of times so that the thickness of the calcined film on the substrate becomes a desired thickness, and firing the calcined film formed on the substrate, in which the conditions for firing the calcined film formed on the substrate are under the atmosphere or an oxygen gas or inert gas atmosphere, a temperature-rise rate of 1° C./minute to 50° C./minute, a holding temperature of 500° C. to 800° C., and a holding time of 30 minutes to 120 minutes.
    Type: Application
    Filed: March 15, 2013
    Publication date: October 3, 2013
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Toshihiro Doi, Hideaki Sakurai, Kenzo Nakamura, Kazunori Igarashi, Nobuyuki Soyama
  • Publication number: 20130256580
    Abstract: When a ferroelectric thin film-forming sol-gel solution contains a PZT-based compound, a viscosity-adjusting macromolecular compound including polyvinylpyrrolidone, and an organic dopant including a formamide-based solvent, the PZT-based compound is included at 17 mass % or more in terms of an oxide, the molar ratio of the polyvinylpyrrolidone to the PZT-based compound is PZT-based compound:polyvinylpyrrolidone=1:0.1 to 0.5 in terms of a monomer, and the formamide-based solvent is included at 3 mass % to 13 mass % of the sol-gel solution, it is possible to form a thick layer by coating the sol-gel solution once, the production efficiency improves, and crack-free and dense film formation even after calcination and firing becomes possible.
    Type: Application
    Filed: March 14, 2013
    Publication date: October 3, 2013
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Toshihiro Doi, Hideaki Sakurai, Toshiaki Watanabe, Nobuyuki Soyama
  • Publication number: 20130256582
    Abstract: To provide a ferrite thin film-forming composition material that is a composition material for forming a ferrite thin film by using the sol-gel method which can form a thin ferrite thin film having a uniform thickness and, furthermore, has excellent long-term storage stability, a method of forming a ferrite thin film using the above composition material, and a ferrite thin film formed by using the above method. A ferrite thin film-forming composition material is a composition material for forming a NiZn ferrite, CuZn ferrite, or NiCuZn ferrite thin film by using a sol-gel method, in which the composition material is formed by dissolving metallic raw materials in a solvent including acetonitrile, and the fraction of acetonitrile is 30 mass % to 60 mass % with respect to 100 mass % of the composition material.
    Type: Application
    Filed: March 14, 2013
    Publication date: October 3, 2013
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Toshihiro Doi, Hideaki Sakurai, Kenzo Nakamura, Kazunori Igarashi, Nobuyuki Soyama
  • Publication number: 20130258549
    Abstract: A PZT-based ferroelectric thin film formed on a lower electrode of a substrate having the lower electrode in which the crystal plane is oriented in a (111) axis direction, having an orientation controlling layer which is formed on the lower electrode and has a layer thickness in which a crystal orientation is controlled in a (111) plane preferentially in a range of 45 nm to 270 nm, and a film thickness adjusting layer which is formed on the orientation controlling layer and has the same crystal orientation as the crystal orientation of the orientation controlling layer, in which an interface is formed between the orientation controlling layer and the film thickness adjusting layer.
    Type: Application
    Filed: March 14, 2013
    Publication date: October 3, 2013
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takashi Noguchi, Toshihiro Doi, Hideaki Sakurai, Toshiaki Watanabe, Nobuyuki Soyama
  • Publication number: 20130252436
    Abstract: A dielectric thin film and a method of manufacturing the same, wherein the manufacture of a dielectric thin film having a composition represented by Ba1-xSrxTiyO3 (wherein 0?x?1 and 0.9?y?1.1) includes applying a precursor to the thin film to a substrate and performing drying, and subsequently performing calcination by raising the temperature of the dried thin film at a rate of not more than 30° C./minute, thereby forming a dielectric thin film having an average primary particle size of not less than 70 nm, for which no cracks with a continuous linear length of 1.5 ?m or greater exist at the surface of the thin film.
    Type: Application
    Filed: May 22, 2013
    Publication date: September 26, 2013
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Jun Fujii, Hideaki Sakurai, Nobuyuki Soyama
  • Patent number: 8501560
    Abstract: A thin film capacitor is characterized by forming a lower electrode, coating a composition onto the lower electrode without applying an annealing process having a temperature of greater than 300° C., drying at a predetermined temperature within a range from ambient temperature to 500° C., and calcining at a predetermined temperature within a range of 500 to 800° C. and higher than a drying temperature. The process from coating to calcining is performed the process from coating to calcining once or at least twice, or the process from coating to drying is performed at least twice, and then calcining is performed once. The thickness of the dielectric thin film formed after the first calcining is 20 to 600 nm. The ratio of the thickness of the lower electrode and the thickness of the dielectric thin film formed after the initial calcining step (thickness of lower electrode/thickness of the dielectric thin film) is preferably in the range 0.10 to 15.0.
    Type: Grant
    Filed: June 28, 2011
    Date of Patent: August 6, 2013
    Assignees: Mitusbishi Materials Corporation, STMicroelectronics(Tours) SAS
    Inventors: Hideaki Sakurai, Toshiaki Watanabe, Nobuyuki Soyama, Guillaume Guegan
  • Publication number: 20120295099
    Abstract: A method for producing a ferroelectric thin film comprising: coating a composition for forming a ferroelectric thin film on a base electrode of a substrate having a substrate body and the base electrode that has crystal faces oriented in the (111) direction, calcining the coated composition, and subsequently performing firing the coated composition to crystallize the coated composition, and thereby forming a ferroelectric thin film on the base electrode, wherein the method includes formation of a orientation controlling layer b coating the composition on the base electrode, calcining the coated composition, and firing the coated composition, where an amount of the composition coated on the base electrode is controlled such that a thickness of the orientation controlling layer after crystallization is in a range of 35 nm to 150 nm, and thereby controlling the preferential crystal orientation of the orientation controlling layer in the (100) plane.
    Type: Application
    Filed: May 15, 2012
    Publication date: November 22, 2012
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Toshiaki Watanabe, Hideaki Sakurai, Nobuyuki Soyama, Toshihiro Doi
  • Publication number: 20120295100
    Abstract: A method for producing a ferroelectric thin film comprising: coating a composition for forming a ferroelectric thin film on a base electrode of a substrate having a substrate body and the base electrode that has crystal daces oriented in the (111) direction, calcining the coated composition, and subsequently performing firing the coated composition to crystallize the coated composition, and thereby forming a ferroelectric thin film on the base electrode, wherein the method includes formation of an orientation controlling layer by coating the composition on the base electrode, calcining the coated composition, and firing the coated composition, where an amount of the composition coated on the base electrode is controlled such that a thickness of the orientation controlling layer after crystallization is in a range of 5 nm to 30 nm, and thereby controlling the preferential crystal orientation of the orientation controlling layer to be in the (110) plane.
    Type: Application
    Filed: May 15, 2012
    Publication date: November 22, 2012
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Toshiaki Watanabe, Hideaki Sakurai, Nobuyuki Soyama, Toshihiro Doi
  • Publication number: 20120224297
    Abstract: In this process of forming a dielectric thin film, when a dielectric thin film represented by Ba1?xSrxTiyO3 (0.2<x<0.6 and 0.9<y<1.1) is formed by a sol-gel method, the process from coating to baking is carried out 2 to 9 times, the thickness of the thin film formed after the initial baking is 20 nm to 80 nm, the thickness of each thin film formed after the second baking and beyond is 20 nm to less than 200 nm, each baking from the first time to the second to ninth times is carried out by heating to a prescribed temperature within the range of 500° C. to 800° C. at a heating rate of 1° C. to 50° C.
    Type: Application
    Filed: September 2, 2010
    Publication date: September 6, 2012
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Hideaki Sakurai, Toshiaki Watanabe, Nobuyuki Soyama
  • Publication number: 20120100330
    Abstract: Coated film is removed at an outer peripheral edge of a substrate before heat-treating in CSD method by spraying or dropping liquid for removing CSD coated film including water and organic solvent mixed in a weight ratio of 50:50 to 0:100, in which the organic solvent is one or more selected from the group consisting of ?-diketones, ?-ketoesters, polyhydric alcohol, carboxylic acids, alkanolamines, ?-hydroxy carboxylic acid, ?-hydroxy carbonyl derivatives, and hydrazone derivatives.
    Type: Application
    Filed: April 21, 2010
    Publication date: April 26, 2012
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Nobuyuki Soyama, Toshiaki Watanabe, Hideaki Sakurai
  • Publication number: 20120055372
    Abstract: A dielectric-thin-film forming composition for forming a BST dielectric thin film, includes a liquid composition for forming a thin film which takes a form of a mixed composite metal oxide in which a composite oxide B including Cu (copper) is mixed into a composite metal oxide A expressed by a formula: Ba1-xSrxTiyO3 (wherein 0.2<x<0.6 and 0.9<y<1.1), the liquid composition is an organic metal compound solution in which a raw material for composing the composite metal oxide A and a raw material for composing the composite oxide B are dissolved in an organic solvent at a proportion having a metal atom ratio expressed by the formula shown above and a molar ratio between A and B in the range of 0.001?B/A<0.15.
    Type: Application
    Filed: August 30, 2011
    Publication date: March 8, 2012
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Guillaume Guegan, Toshiaki Watanabe, Nobuyuki Soyama, Hideaki Sakurai
  • Publication number: 20120001298
    Abstract: A thin film capacitor is characterized by forming a lower electrode, coating a composition onto the lower electrode without applying an annealing process having a temperature of greater than 300° C., drying at a predetermined temperature within a range from ambient temperature to 500° C., and calcining at a predetermined temperature within a range of 500 to 800° C. and higher than a drying temperature. The process from coating to calcining is performed the process from coating to calcining once or at least twice, or the process from coating to drying is performed at least twice, and then calcining is performed once. The thickness of the dielectric thin film formed after the first calcining is 20 to 600 nm. The ratio of the thickness of the lower electrode and the thickness of the dielectric thin film formed after the initial calcining step (thickness of lower electrode/thickness of the dielectric thin film) is preferably in the range 0.10 to 15.0.
    Type: Application
    Filed: June 28, 2011
    Publication date: January 5, 2012
    Applicants: STMicroelectronics(Tours) SAS, MITSUBISHI MATERIALS CORPORATION
    Inventors: Hideaki Sakurai, Toshiaki Watanabe, Nobuyuki Soyama, Guillaume Guegan
  • Publication number: 20110177235
    Abstract: Disclosed is a composition for ferroelectric thin film formation which is used in the formation of a ferroelectric thin film of one material selected from the group consisting of PLZT, PZT, and PT. The composition for ferroelectric thin film formation is a liquid composition for the formation of a thin film of a mixed composite metal oxide formed of a mixture of a composite metal oxide (A) represented by general formula (1): (PbxLay)(ZrzTi(1-z))O3 [wherein 0.9<x<1.3, 0?y<0.1, and 0?z<0.9 are satisfied] with a composite oxide (B) or a carboxylic acid (B) represented by general formula (2): CnH2n+1COOH [wherein 3?n?7 is satisfied]. The composite oxide (B) contains one or at least two elements selected from the group consisting of P (phosphorus), Si, Ce, and Bi and one or at least two elements selected from the group consisting of Sn, Sm, Nd, and Y (yttrium).
    Type: Application
    Filed: May 28, 2009
    Publication date: July 21, 2011
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Jun Fujii, Hideaki Sakurai, Takashi Noguchi, Nobuyuki Soyama
  • Publication number: 20100190003
    Abstract: A dielectric thin film and a method of manufacturing the same, wherein the manufacture of a dielectric thin film having a composition represented by Ba1-xSrxTiyO3 (wherein 0?x?1 and 0.9?y?1.1) includes applying a precursor to the thin film to a substrate and performing drying, and subsequently performing calcination by raising the temperature of the dried thin film at a rate of not more than 30° C./minute, thereby forming a dielectric thin film having an average primary particle size of not less than 70 nm, for which no cracks with a continuous linear length of 1.5 ?m or greater exist at the surface of the thin film.
    Type: Application
    Filed: January 21, 2010
    Publication date: July 29, 2010
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Jun Fujii, Hideaki Sakurai, Nobuyuki Soyama