Patents by Inventor Owen R. Fay

Owen R. Fay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10784224
    Abstract: Semiconductor devices with underfill control features, and associated systems and methods. A representative system includes a substrate having a substrate surface and a cavity in the substrate surface, and a semiconductor device having a device surface facing toward the substrate surface. The semiconductor device further includes at least one circuit element electrically coupled to a conductive structure. The conductive structure is electrically connected to the substrate, and the semiconductor device further has a non-conductive material positioned adjacent the conductive structure and aligned with the cavity of the substrate. An underfill material is positioned between the substrate and the semiconductor device. In other embodiments, in addition to or in lieu of the con-conductive material, a first conductive structure is connected within the cavity, and a second conductive structure connected outside the cavity.
    Type: Grant
    Filed: August 15, 2019
    Date of Patent: September 22, 2020
    Assignee: Micron Technology, Inc.
    Inventors: Suresh Yeruva, Kyle K. Kirby, Owen R. Fay, Sameer S. Vadhavkar
  • Patent number: 10770398
    Abstract: A semiconductor device assembly that includes a second side of an interposer being connected to a first side of a substrate. A plurality of interconnects may be connected to a second side of the substrate. First and second semiconductor devices are connected directly to the first side of the interposer. The interposer is configured to enable the first semiconductor device and the second semiconductor device to communicate with each other through the interposer. The interposer may be a silicon interposer that includes complementary metal-oxide-semiconductor circuits. The first semiconductor device may be a processing unit and the second semiconductor device may be a memory device, which may be a high bandwidth memory device. A method of making a semiconductor device assembly includes attaching both a memory device and a processing unit directly to a first side of an interposer and connecting a second side of the interposer to a substrate.
    Type: Grant
    Filed: November 5, 2018
    Date of Patent: September 8, 2020
    Assignee: MICRON TECHNOLOGY, INC.
    Inventors: Chan H. Yoo, Owen R. Fay
  • Patent number: 10763186
    Abstract: A semiconductor device assembly can include a first die package comprising a bottom side; a top side; and lateral sides extending between the top and bottom sides. The assembly can include an encapsulant material encapsulating the first die package. In some embodiments, the assembly includes a cooling cavity in the encapsulant material. The cooling cavity can have a first opening; a second opening; and an elongate channel extending from the first opening to the second opening. In some embodiments, the elongate channel surrounds at least two of the lateral sides of the first die package. In some embodiments, the elongate channel is configured to accommodate a cooling fluid.
    Type: Grant
    Filed: December 31, 2018
    Date of Patent: September 1, 2020
    Assignee: Micron Technology, Inc.
    Inventors: Andrew M. Bayless, Wayne H. Huang, Owen R. Fay
  • Publication number: 20200258859
    Abstract: A semiconductor device assembly has a first substrate, a second substrate, and an anisotropic conductive film. The first substrate includes a first plurality of connectors. The second substrate includes a second plurality of connectors. The anisotropic conductive film is positioned between the first plurality of connectors and the second plurality of connectors. The anisotropic conductive film has an electrically insulative material and a plurality of interconnects laterally separated by the electrically insulative material. The plurality of interconnects forms electrically conductive channels extending from the first plurality of connectors to the second plurality of connectors. A method includes connecting the plurality of interconnects to the first plurality of connectors and the second plurality of connectors, such that the electrically conductive channels are operable to conduct electricity from the first substrate to the second substrate.
    Type: Application
    Filed: February 7, 2019
    Publication date: August 13, 2020
    Inventors: Mark E. Tuttle, John F. Kaeding, Owen R. Fay, Eiichi Nakano, Shijian Luo
  • Patent number: 10741460
    Abstract: An interconnect assembly includes a bond pad and an interconnect structure configured to electrically couple an electronic structure to the bond pad. The interconnect structure physically contacts areas of the bond pad that are located outside of a probe contact area that may have been damaged during testing. Insulating material covers the probe contact area and defines openings spaced apart from the probe contact area. The interconnect structure extends through the openings to contact the bond pad.
    Type: Grant
    Filed: October 16, 2018
    Date of Patent: August 11, 2020
    Assignee: Micron Technology, Inc.
    Inventors: Owen R. Fay, Kyle K. Kirby, Luke G. England, Jaspreet S. Gandhi
  • Publication number: 20200211993
    Abstract: A method of manufacturing a semiconductor device having a conductive substrate having a first surface, a second surface opposite the first surface, and a passivation material covering a portion of the first surface can include applying a seed layer of conductive material to the first surface of the conductive substrate and to the passivation material, the seed layer having a first face opposite the conductive substrate. The method can include forming a plurality of pillars comprising layers of first and second materials. The method can include etching the seed layer to undercut the seed layer between the conductive substrate and the first material of at least one of the pillars. In some embodiments, a cross-sectional area of the seed layer in contact with the passivation material between the first material and the conductive substrate is less than the cross-sectional area of the second material.
    Type: Application
    Filed: December 28, 2018
    Publication date: July 2, 2020
    Inventors: Suresh Yeruva, Owen R. Fay, Sameer S. Vadhavkar, Adriel Jebin Jacob Jebaraj, Wayne H. Huang
  • Publication number: 20200211916
    Abstract: A semiconductor device assembly can include a first die package comprising a bottom side; a top side; and lateral sides extending between the top and bottom sides. The assembly can include an encapsulant material encapsulating the first die package. In some embodiments, the assembly includes a cooling cavity in the encapsulant material. The cooling cavity can have a first opening; a second opening; and an elongate channel extending from the first opening to the second opening. In some embodiments, the elongate channel surrounds at least two of the lateral sides of the first die package. In some embodiments, the elongate channel is configured to accommodate a cooling fluid.
    Type: Application
    Filed: December 31, 2018
    Publication date: July 2, 2020
    Inventors: Andrew M. Bayless, Wayne H. Huang, Owen R. Fay
  • Publication number: 20200203297
    Abstract: Semiconductor dies having interconnect structures formed thereon, and associated systems and methods, are disclosed herein. In one embodiment, an interconnect structure includes a conductive material electrically coupled to an electrically conductive contact of a semiconductor die. The conductive material includes a first portion vertically aligned with the conductive contact, and a second portion that extends laterally away from the conductive contact. A solder material is disposed on the second portion of the interconnect structure such that the solder material is at least partially laterally offset from the conductive contact of the semiconductor die. In some embodiments, an interconnect structure can further include a containment layer that prevents wicking or other undesirable movement of the solder material during a reflow process.
    Type: Application
    Filed: March 5, 2020
    Publication date: June 25, 2020
    Inventors: Kyle S. Mayer, Owen R. Fay
  • Publication number: 20200176401
    Abstract: Systems and methods of manufacture are disclosed for a semiconductor device having an integral antenna. The semiconductor device includes a substrate having a plurality of metal layers within the substrate with the plurality of metal layers being adjacent to an active side of the substrate. An antenna structure is formed on one of metal layers. The antenna structure may be configured to be connected to an external device. The substrate may include a redistribution layer connected to the active side of the substrate. The antenna structure may be formed in the redistribution layer instead of being formed on one of the metal layers. The area of the antenna structure may be configured to enable a device connected to the antenna structure to operate on a communication network. The antenna structure may be configured to be a 5G network antenna.
    Type: Application
    Filed: December 4, 2018
    Publication date: June 4, 2020
    Inventor: Owen R. Fay
  • Publication number: 20200144241
    Abstract: A semiconductor device assembly that includes first and second semiconductor devices connected directly to a first side of a substrate and a plurality of interconnects connected to a second side of the substrate. The substrate is configured to enable the first and second semiconductor devices to communicate with each other through the substrate. The substrate may be a silicon substrate that includes complementary metal-oxide-semiconductor (CMOS) circuits. The first semiconductor device may be a processing unit and the second semiconductor device may be a memory device, which may be a high bandwidth memory device. A method of making a semiconductor device assembly includes applying CMOS processing to a silicon substrate, forming back end of line (BEOL) layers on a first side of the substrate, attaching a memory device and a processing unit directly to the BEOL layers, and forming a redistribution layer on the second side of the substrate.
    Type: Application
    Filed: November 5, 2018
    Publication date: May 7, 2020
    Inventors: Chan H. YOO, Owen R. FAY
  • Publication number: 20200144189
    Abstract: A semiconductor device assembly that includes a second side of an interposer being connected to a first side of a substrate. A plurality of interconnects may be connected to a second side of the substrate. First and second semiconductor devices are connected directly to the first side of the interposer. The interposer is configured to enable the first semiconductor device and the second semiconductor device to communicate with each other through the interposer. The interposer may be a silicon interposer that includes complementary metal-oxide-semiconductor circuits. The first semiconductor device may be a processing unit and the second semiconductor device may be a memory device, which may be a high bandwidth memory device. A method of making a semiconductor device assembly includes attaching both a memory device and a processing unit directly to a first side of an interposer and connecting a second side of the interposer to a substrate.
    Type: Application
    Filed: November 5, 2018
    Publication date: May 7, 2020
    Inventors: Chan H. YOO, Owen R. FAY
  • Patent number: 10600750
    Abstract: Semiconductor dies having interconnect structures formed thereon, and associated systems and methods, are disclosed herein. In one embodiment, an interconnect structure includes a conductive material electrically coupled to an electrically conductive contact of a semiconductor die. The conductive material includes a first portion vertically aligned with the conductive contact, and a second portion that extends laterally away from the conductive contact. A solder material is disposed on the second portion of the interconnect structure such that the solder material is at least partially laterally offset from the conductive contact of the semiconductor die. In some embodiments, an interconnect structure can further include a containment layer that prevents wicking or other undesirable movement of the solder material during a reflow process.
    Type: Grant
    Filed: November 7, 2018
    Date of Patent: March 24, 2020
    Assignee: Micron Technology, Inc.
    Inventors: Kyle S. Mayer, Owen R. Fay
  • Publication number: 20200091597
    Abstract: Systems and methods of manufacture are disclosed for semiconductor device assemblies having a front side metallurgy portion, a substrate layer adjacent to the front side metallurgy portion, a plurality of through-silicon-vias (TSVs) in the substrate layer, metallic conductors located within at least a portion of the plurality of TSVs, and at least one conductive connection circuitry between the metallic conductors and the front side metallurgy portion. The plurality of TSVs with metallic conductors located within are configured to form an antenna structure. Selectively breakable connective circuitry is used to form and/or tune the antenna structure.
    Type: Application
    Filed: September 18, 2018
    Publication date: March 19, 2020
    Inventor: Owen R. Fay
  • Publication number: 20200075512
    Abstract: A system may include a first semiconductor substrate having a first side and a second side opposite the first side. The system may further include multiple device layers positioned on the first side of the substrate. The system may also include a first portion of an antenna structure positioned within at least one of the multiple device layers. The system may include a second portion of the antenna structure positioned over the second side of the substrate. The system may further include a via passing through the substrate and electrically coupling the first portion of the antenna structure to the second portion of the antenna structure.
    Type: Application
    Filed: August 31, 2018
    Publication date: March 5, 2020
    Inventors: John F. Kaeding, Owen R. Fay
  • Publication number: 20200076052
    Abstract: Systems and methods of manufacture are disclosed for a semiconductor device assembly having a semiconductor device having a first side and a second side opposite of the first side, a mold compound region adjacent to the semiconductor device, a redistribution layer adjacent to the first side of the semiconductor device, a dielectric layer adjacent to the second side of the semiconductor device, a first via extending through the mold compound region that connects to at least one trace in the dielectric layer, and an antenna structure formed on the dielectric layer and connected to the semiconductor device through the first via.
    Type: Application
    Filed: August 31, 2018
    Publication date: March 5, 2020
    Inventor: Owen R. FAY
  • Publication number: 20200076051
    Abstract: A semiconductor device, or semiconductor device package, that includes a substrate having an antenna structure on a surface of the substrate and a wire bond that electrically connects the antenna structure to the substrate to form an antenna or a first antenna configuration. The substrate may include a second antenna structure with the wire bond connected to the second antenna structure forming a second antenna or antenna configuration. The semiconductor device may include a radio communication device electrically connected to the substrate. The antenna or antenna configuration may be tuned to the requirements of the radio communication device. The antenna configuration may be tuned by connected to different antenna structures on the surface of the substrate. The antenna configuration may be tuned by changing a length of the wire bond, changing a diameter of the wire bond, and/or changing the material of the wire bond.
    Type: Application
    Filed: August 31, 2018
    Publication date: March 5, 2020
    Inventors: Shijian Luo, Owen R. Fay
  • Publication number: 20200075384
    Abstract: A semiconductor device assembly that includes a semiconductor device having a first side and a second side connected to a substrate. A layer of self-depolymerizing polymer connects the semiconductor device to the substrate. The layer of self-depolymerizing layer is positioned between the first side of the semiconductor device and the substrate. The layer of self-depolymerizing polymer is configured to selectively release the substrate from the semiconductor device. The layer of self-depolymerizing polymer selectively depolymerizes to release the substrate. The substrate enables processing to occur on the second side of the semiconductor device. A material may be applied to a portion of the layer of self-depolymerizing polymer causing the entire layer to depolymerize and release the substrate from the semiconductor device. Energy may be applied to a portion of the layer of self-depolymerizing polymer causing the entire layer to depolymerize and release the substrate from the semiconductor device.
    Type: Application
    Filed: August 31, 2018
    Publication date: March 5, 2020
    Inventors: Shijian Luo, Owen R. Fay
  • Patent number: 10580720
    Abstract: A silicon interposer that includes an array, or pattern, of conductive paths positioned within a silicon substrate with a plurality of pins on the exterior of the substrate. Each of the pins is connected to a portion of the array of conductive paths. The array of conductive paths is configurable to provide a first electrical flow path through the substrate via a portion of the array of conductive paths or a second electrical flow path through the substrate. The electrical flow path through the substrate may be customizable for testing various die or chip layout designs. The electrical flow path through the substrate may be customizable by laser ablation of portions of the conductive paths, breaking of fuses along the conductive paths, and/or the actuation of logic gates connected to the conductive paths.
    Type: Grant
    Filed: October 22, 2018
    Date of Patent: March 3, 2020
    Assignee: MICRON TECHNOLOGY, INC.
    Inventors: Bret K. Street, Owen R. Fay, Eiichi Nakano
  • Patent number: 10566686
    Abstract: A stacked semiconductor device assembly may include a first semiconductor device having a first substrate and a first set of vias through the first substrate. The first set of vias may define a first portion of an antenna structure. The stacked semiconductor device assembly may further include a second semiconductor device having a second substrate and a second set of vias through the second substrate. The second set of vias may define a second portion of the antenna structure. The stacked semiconductor device assembly may also include a stack interconnect structure electrically coupling the first portion of the antenna structure to the second portion of the antenna.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: February 18, 2020
    Assignee: MICRON TECHNOLOGY, INC.
    Inventors: John F. Kaeding, Owen R. Fay
  • Publication number: 20200036093
    Abstract: A method for tuning an antenna may include depositing multiple portions of an antenna structure onto a substrate. The method may further include electrically coupling each of the portions of the antenna structure. The method may also include severing an electrical connection between two of the portions of the antenna structure to tune the antenna structure for use with a transmission device.
    Type: Application
    Filed: July 25, 2018
    Publication date: January 30, 2020
    Inventors: John F. Kaeding, Owen R. Fay