Patents by Inventor Ralph Michael Fay

Ralph Michael Fay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7351459
    Abstract: A faced building insulation assembly includes a first facing forming a first major surface of the assembly with a central field portion having one or more spunbond continuous polymeric filament mat layers. Preferably, the facing is fungi growth resistant and has a selected water vapor permeance rating as applied to an insulation layer of the assembly. The facing may also include one or more polymeric film layers, a fungi growth inhibiting agent, a pesticide, and/or a heat activated bonding agent that bonds the facing to the insulation layer of the assembly. The insulation assembly may also include a second facing forming a second major surface of the assembly that has a water vapor permeance rating equal to or differing from the first facing.
    Type: Grant
    Filed: October 4, 2006
    Date of Patent: April 1, 2008
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Blake Boyd Bogrett
  • Patent number: 7340407
    Abstract: A system for acoustical performance enhancement, where combinations of component solutions are tested or modeled and given performance ratings. A builder desiring an sound control upgrade forwards project information, such as building plans and the desired performance level, to a design department. The project information is reviewed and a combination of component solutions is determined to increase the performance level of the home to the desired level. The project information is then modified according to the selected combination and presented to the builder. Because the combination of component solutions has been tested and addresses all possible acoustical weak links in the project, confidence of obtaining the final desired performance level in the project is high.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: March 4, 2008
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Lawrence J. Gelin, Francis J. Babineau, Jr., Brandon Dillan Tinianov
  • Publication number: 20080020206
    Abstract: Insulation formed by blowing nodules of inorganic fiber insulation coated with a water or other liquid activated binder in intimate contact and having a low moisture content in the just installed insulation of less than about 20 wt. percent is disclosed. The majority of the nodules have a maximum dimension of about 0.5 inch and have particles or a fiber web of a water or other liquid activated adhesive on their outer surface producing a high tack value with a very low moisture content. The insulation can be used to insulate building structures, including vertical wall cavities of buildings, without having to use any insulation securing means. The high tack value permits the sprayed-on insulation to stick to even the most stick-resistant sheathing product. The low moisture content of less than 20 wt. percent and a density of less than about 3 lbs.
    Type: Application
    Filed: July 19, 2006
    Publication date: January 24, 2008
    Inventor: Ralph Michael Fay
  • Publication number: 20080003431
    Abstract: Coated fibrous nodules suitable for forming an insulation product are provided, comprising fibrous nodules formed from inorganic fibers, wherein a majority of the fibrous nodules has a maximum dimension of about one-half inch, and wherein the fibrous nodules are coated with a solution comprising water and a water soluble binder. Also provided is an insulation product formed from the coated fibrous nodules.
    Type: Application
    Filed: June 20, 2006
    Publication date: January 3, 2008
    Inventors: Thomas John Fellinger, Ralph Michael Fay, John Brooks Smith
  • Publication number: 20080004931
    Abstract: Systems and methods are provided for determining a housewrap package configuration, and for delivering a housewrap package to a recipient via a logistics provider. Housewrap packages can be optimized according to delivery instructions, logistics provider pricing schedules and shipping container options, and building plan drawings or specifications.
    Type: Application
    Filed: June 28, 2006
    Publication date: January 3, 2008
    Inventors: Kelly Kambs, Ralph Michael Fay, Marvin Lynn Mitchell
  • Publication number: 20070294976
    Abstract: A spray applied building construction coating material forms a waterproofing, water vapor permeable, air barrier, building wrap coating layer between an exterior facing surface of a building sheathing layer and an interior facing surface of an exterior building cladding layer. A building construction assembly is formed by spray coating the exterior surface of the sheathing layer with the coating material or by spray coating gaps in the sheathing layer with the coating material and spray coating the exterior surface of the sheathing layer and previously coated gaps in the sheathing layer with a second coat of the coating material and applying an exterior cladding layer over the coating layer(s). For most applications, the coating material is formulated or includes additives whereby it solidifies on the sheathing to form a coating layer that has an exterior facing, textured surface.
    Type: Application
    Filed: June 23, 2006
    Publication date: December 27, 2007
    Inventor: Ralph Michael Fay
  • Patent number: 7282252
    Abstract: The facing of a faced building insulation assembly includes a central field portion with a selected water vapor permeance rating that is bonded to an insulation layer to provide the faced building insulation assembly with a selected water vapor permeance rating. The facing may have lateral tabs and may be separable longitudinally along separable locations in the insulation layer of the assembly. The field portion of the facing may include a fungi growth inhibiting agent, a pesticide, a coating to stiffen the facing and/or decrease the flame spread and smoke formation characteristics of the facing, and/or a heat activated bonding agent that bonds the facing to the insulation layer of the assembly.
    Type: Grant
    Filed: March 20, 2003
    Date of Patent: October 16, 2007
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Blake Boyd Bogrett
  • Patent number: 6925765
    Abstract: A faced insulation assembly has a facing sheet with a central field portion that overlays and is bonded to a major surface of the insulation layer. The sheet has two lateral tabs that are joined to the central field portion of the sheet along fold lines. The tabs are folded back to overlay the central field portion of sheet. The fold lines may include score lines or weld lines to help maintain the tabs in the folded position for handling. The tabs have tab strips bonded thereto that may be bonded to the tabs by a pressure sensitive adhesive whereby the tabs may be left in the folded position, unfolded for stapling to framing members, or have the tab strips removed for bonding to framing members either in a folded or an unfolded position.
    Type: Grant
    Filed: December 27, 2002
    Date of Patent: August 9, 2005
    Inventors: Ralph Michael Fay, John Brooks Smith, Angela Robin Bratsch
  • Patent number: 6901711
    Abstract: The facing of a faced insulation layer has Z-folded, double-folded, or single-folded lateral tabs extending the length of the facing sheet along or spaced inwardly from lateral edges of the facing sheet. Each lateral tab has multiple segments. One of the segments of each lateral tab has an adhesive thereon that can be exposed and extended beyond one of the lateral edges of the insulation layer for bonding the faced insulation layer to a framing member. Where the blanket is separable into sections, the facing has pairs of separable tabs that separate when the blanket is separated to expose surfaces of the separable tabs with adhesive thereon. The adhesive may be microencapsulated or have microencapsulated constituent(s).
    Type: Grant
    Filed: November 8, 2002
    Date of Patent: June 7, 2005
    Assignee: Johns Manville International, Inc.
    Inventors: Ralph Michael Fay, John Brooks Smith, William David Blalock, Blake Boyd Bogrett, Timothy G. Swales
  • Publication number: 20040192132
    Abstract: A fungi resistant asphalt is combined with a base sheet to form a fungi resistant asphalt containing sheet material. Typically, the base sheet is a fibrous base sheet that, by itself, may or may not be fungi resistant. The fungi resistant asphalt is at least partially absorbed by the base sheet to form the fungi resistant asphalt containing sheet material and typically forms one or both major surfaces of the fungi resistant asphalt containing sheet material.
    Type: Application
    Filed: March 15, 2004
    Publication date: September 30, 2004
    Inventors: Ralph Michael Fay, Angela R. Bratsch, Blake Boyd Bogrett, Anthony E. Moore
  • Patent number: 6797653
    Abstract: A polymeric fiber liner insulation includes of a resilient, insulation blanket core of randomly oriented entangled fibers with between 60% and 90% by weight of the fibers being standard polymeric fibers and/or flame retardant polymeric fibers and between 10% and 40% by weight of the fibers being polymeric lofting and bonding fibers. The first major surface the liner insulation has a low porosity or air and/or liquid impervious surface layer. The surface layer is formed by melting and consolidating fibers at and adjacent the first major surface of the blanket core or by coating the first major surface of the blanket core with a polymeric coating. The liner insulation exhibits a flame spread/smoke developed index of ≦25/50.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: September 28, 2004
    Assignee: Johns Manville International, Inc.
    Inventor: Ralph Michael Fay
  • Publication number: 20040185225
    Abstract: A faced building insulation assembly includes a first facing forming a first major surface of the assembly with a central field portion having one or more spunbond continuous polymeric filament mat layers. Preferably, the facing is fungi growth resistant and has a selected water vapor permeance rating as applied to an insulation layer of the assembly. The facing may also include one or more polymeric film layers, a fungi growth inhibiting agent, a pesticide, and/or a heat activated bonding agent that bonds the facing to the insulation layer of the assembly. The insulation assembly may also include a second facing forming a second major surface of the assembly that has a water vapor permeance rating equal to or differing from the first facing.
    Type: Application
    Filed: March 20, 2003
    Publication date: September 23, 2004
    Inventors: Ralph Michael Fay, Blake Boyd Bogrett
  • Publication number: 20040185226
    Abstract: The facing of a faced building insulation assembly includes a central field portion with a selected water vapor permeance rating that is bonded to an insulation layer to provide the faced building insulation assembly with a selected water vapor permeance rating. The facing may have lateral tabs and may be separable longitudinally along separable locations in the insulation layer of the assembly. The field portion of the facing may include a fungi growth inhibiting agent, a pesticide, a coating to stiffen the facing and/or decrease the flame spread and smoke formation characteristics of the facing, and/or a heat activated bonding agent that bonds the facing to the insulation layer of the assembly.
    Type: Application
    Filed: March 20, 2003
    Publication date: September 23, 2004
    Inventors: Ralph Michael Fay, Blake Boyd Bogrett
  • Publication number: 20040185204
    Abstract: The facing of a faced building insulation assembly includes a central field portion that is fungi growth resistant. The facing may include a fungi growth-inhibiting agent, be perforated to provide a selected water vapor permeance, and/or may include a heat activated bonding agent. The facing may have lateral tabs that are transparent, sufficiently open to enable wallboard to be directly bonded to framing members overlaid by the tabs, and/or of greater integrity than the field portion of the facing. The field portion of the facing may include a coating to stiffen the facing, inhibit fungi growth, and/or decrease flame spread and smoke formation.
    Type: Application
    Filed: March 20, 2003
    Publication date: September 23, 2004
    Inventors: Ralph Michael Fay, Blake Boyd Bogrett, John Brooks Smith, Angela Robin Bratsch
  • Publication number: 20040185212
    Abstract: A kraft paper sheet material includes a kraft paper sheet and an asphalt layer on one major surface of the kraft paper sheet that is partially absorbed into the kraft paper sheet. The asphalt layer has a fungi growth-inhibiting agent therein in amounts that result in the kraft paper sheet material having more fungi growth resistance than the kraft paper sheet without the asphalt coating layer. Water vapor transmission retarding facings for faced insulation assemblies and other water vapor transmission retarding coverings are made with kraft paper sheet material.
    Type: Application
    Filed: March 15, 2004
    Publication date: September 23, 2004
    Inventors: Blake Boyd Bogrett, Ralph Michael Fay
  • Publication number: 20040185211
    Abstract: A kraft paper sheet contains and/or is coated with a fungi growth-inhibiting agent that causes the kraft paper sheet to be fungi growth resistant. The kraft paper sheet alone or as part of a layered sheet material is used as a central field portion of facings for various faced building insulation assemblies. The facings, as part of an insulation assembly, are fungi growth resistant; may be perforated to provide the facing with a selected water vapor permeance; and/or may include a bonding layer, such as a heat activated bonding layer, that bonds the facing to an insulation layer of the assembly.
    Type: Application
    Filed: November 6, 2003
    Publication date: September 23, 2004
    Inventors: Ralph Michael Fay, Anthony E. Moore, Timothy D. Logsdon, Blake Boyd Bogrett
  • Publication number: 20040185209
    Abstract: The facing of a faced building insulation assembly includes a central field portion that is or includes a kraft paper sheet. The kraft paper sheet contains a fungi growth-inhibiting agent that causes the kraft paper sheet to be fungi growth resistant. The kraft paper sheet may be perforated to provide the facing with a selected water vapor permeance, and/or may include a heat activated bonding agent that bonds the facing to the insulation layer of the assembly. The field portion of the facing may include a coating to stiffen the facing and/or decrease the flame spread and smoke formation characteristics of the facing.
    Type: Application
    Filed: March 20, 2003
    Publication date: September 23, 2004
    Inventors: Ralph Michael Fay, Blake Boyd Bogrett
  • Publication number: 20040182031
    Abstract: The facing of a faced building insulation assembly includes a central field portion that is fungi growth resistant. The facing, as part of an insulation assembly, is fungi growth-resistant, may be perforated to provide a selected water vapor permeance, and may include a bonding layer such as a heat activated bonding layer, that bonds the facing to an insulation layer of the assembly. The facing may be tabless or have tabs.
    Type: Application
    Filed: November 6, 2003
    Publication date: September 23, 2004
    Inventors: Ralph Michael Fay, Blake Boyd Bogrett, John Brooks Smith, Angela Robin Bratsch
  • Publication number: 20040185210
    Abstract: The facing of a faced building insulation assembly includes a central field portion that is or includes a kraft paper sheet. The kraft paper sheet contains a fungi growth-inhibiting agent that causes the kraft paper sheet to be fungi growth resistant. The kraft paper sheet may be perforated to provide the facing with a selected water vapor permeance, and/or may include a heat activated bonding agent that bonds the facing to the insulation layer of the assembly. The field portion of the facing may include a coating to stiffen the facing and/or decrease the flame spread and smoke formation characteristics of the facing.
    Type: Application
    Filed: June 19, 2003
    Publication date: September 23, 2004
    Applicant: Johns Manville International, Inc.
    Inventors: Ralph Michael Fay, Anthony E. Moore, Timothy D. Logsdon, Blake Boyd Bogrett
  • Publication number: 20040132364
    Abstract: A burn through and flame propagation resistant system, includes a sheet of burn through and flame propagation resistant paper made of aramid fibers, mica flakes, and aramid fibrid binder; and one or more sheets of polymeric film, preferably, flame propagation resistant polymeric film, bonded to at least one major surface of the sheet of burn through and flame propagation resistant paper to form a laminated sheet. Preferably, for many applications, the system is also water vapor transmission resistant with the sheet or sheets of polymeric film or a coating providing the water vapor transmission resistance. The burn through and flame propagation resistant paper and/or polymeric film(s) may have major surface(s) coated with a heat sealable adhesive, e.g. for securing the laminated sheet to itself or another laminated sheet to form a bag or envelope for encapsulating insulation.
    Type: Application
    Filed: July 24, 2003
    Publication date: July 8, 2004
    Applicant: Johns Manville International, Inc.
    Inventors: Rebecca S. Wulliman, Ralph Michael Fay