Patents by Inventor Ralph Michael Fay

Ralph Michael Fay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6758305
    Abstract: A sound-deadening laminate, comprising a structural skin having a first face; and a layer of sound-deadening material, wherein the material has an equivalent Young's Modulus between 50 and 600 psi and is attached to the first face of the structural skin to form a laminate structure. The sound deadening laminate may be attached to framing members of a building.
    Type: Grant
    Filed: October 16, 2001
    Date of Patent: July 6, 2004
    Assignee: Johns Manville International, Inc.
    Inventors: Lawrence J. Gelin, Brandon D. Tinianov, Steve Dawson, Mauro Vittorio Battaglioli, Ralph Michael Fay, Francis Babineau
  • Publication number: 20040123539
    Abstract: A faced insulation assembly has a facing sheet with a central field portion that overlays and is bonded to a major surface of the insulation layer. The sheet has two lateral tabs that are joined to the central field portion of the sheet along fold lines. The tabs are folded back to overlay the central field portion of sheet. The fold lines may include score lines or weld lines to help maintain the tabs in the folded position for handling. The tabs have tab strips bonded thereto that may be bonded to the tabs by a pressure sensitive adhesive whereby the tabs may be left in the folded position, unfolded for stapling to framing members, or have the tab strips removed for bonding to framing members either in a folded or an unfolded position.
    Type: Application
    Filed: December 27, 2002
    Publication date: July 1, 2004
    Inventors: Ralph Michael Fay, John Brooks Smith, Angela Robin Bratsch
  • Publication number: 20040088939
    Abstract: The facing of a faced insulation layer has Z-folded, double-folded, or single-folded lateral tabs extending the length of the facing sheet along or spaced inwardly from lateral edges of the facing sheet. Each lateral tab has multiple segments. One of the segments of each lateral tab has an adhesive thereon that can be exposed and extended beyond one of the lateral edges of the insulation layer for bonding the faced insulation layer to a framing member. Where the blanket is separable into sections, the facing has pairs of separable tabs that separate when the blanket is separated to expose surfaces of the separable tabs with adhesive thereon. The adhesive may be microencapsulated or have microencapsulated constituent(s).
    Type: Application
    Filed: November 8, 2002
    Publication date: May 13, 2004
    Inventors: Ralph Michael Fay, John Brooks Smith, William David Blalock, Blake Boyd Bogrett, Timothy G. Swales
  • Patent number: 6715241
    Abstract: Building component assemblies include a sound-deadening board having defined compressional stiffness positioned between a framing member and an assembly board.
    Type: Grant
    Filed: October 16, 2001
    Date of Patent: April 6, 2004
    Assignee: Johns Manville International, Inc.
    Inventors: Lawrence J. Gelin, Brandon D. Tinianov, Steve Dawson, Mauro Vittorio Battaglioli, Ralph Michael Fay, Francis Babineau
  • Patent number: 6630222
    Abstract: An acoustic medium for temporary acoustic treatment of a room is formed from one or more continuous curtains, preferably, with pleated first and second major surfaces. Each pleated curtain preferably has one or more series of collapsible elongated tubular sections which form the pleats that make up the major surfaces of the curtain. Since the elongated tubular sections are collapsible, the curtain can be retracted by collapsing the elongated tubular sections and extended by opening the elongated tubular sections. The mat materials forming the elongated tubular sections and the pleated major surfaces of the curtain provide the curtain with an airflow resistance through the curtain, in a direction generally perpendicular to the planes containing the apexes of the pleats forming the first and second major surfaces of the curtain, that has the desired properties for absorbing or reflecting sound.
    Type: Grant
    Filed: June 16, 2000
    Date of Patent: October 7, 2003
    Assignee: Johns Manville International, Inc.
    Inventors: Ralph Michael Fay, Lawrence J. Gelin
  • Patent number: 6627561
    Abstract: A burn through and flame propagation resistant system, includes a sheet of burn through and flame propagation resistant paper made of aramid fibers, mica flakes, and aramid fibrid binder; and one or more sheets of polymeric film, preferably, flame propagation resistant polymeric film, bonded to at least one major surface of the sheet of burn through and flame propagation resistant paper to form a laminated sheet. Preferably, for many applications, the system is also water vapor transmission resistant with the sheet or sheets of polymeric film or a coating providing the water vapor transmission resistance. The burn through and flame propagation resistant paper and/or polymeric film(s) may have major surface(s) coated with a heat sealable adhesive, e.g. for securing the laminated sheet to itself or another laminated sheet to form a bag or envelope for encapsulating insulation.
    Type: Grant
    Filed: June 16, 2000
    Date of Patent: September 30, 2003
    Assignee: Johns Manville International, Inc.
    Inventors: Rebecca S. Wulliman, Ralph Michael Fay
  • Patent number: 6579586
    Abstract: A fibrous insulation batt is encapsulated within an envelope to form an encapsulated insulation batt assembly. The envelope has pressure sensitive adhesive on lateral flanges or surfaces of the envelope for securing the encapsulated insulation batt assembly to spaced-apart frame members defining a cavity to be insulated. Release liners, on surfaces of the envelope or the lateral flanges, which overlay and are releasably secured to the pressure sensitive adhesive, are removed from the pressure sensitive adhesive immediately prior to bonding the encapsulated insulation batt assembly to the spaced-apart frame members. Preferably, the release liners for the pressure sensitive adhesive are contact areas on the surfaces of the envelope or the lateral flanges coated or otherwise treated with a release agent.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: June 17, 2003
    Assignee: Johns Manville International, Inc.
    Inventors: Ralph Michael Fay, William D. Blalock
  • Patent number: 6565040
    Abstract: An encapsulated insulation composite system for increasing the burn through resistance of an aircraft fuselage includes: an insulation layer of glass fiber or foam insulation and a coating or interleaf barrier layer of a high temperature resistant material and/or a coating or barrier layer of a high temperature resistant material on an outer major surface of the insulation layer of the composite and a film encapsulating the composite. Preferably, the barrier layer or layers include a reflective mineral, such as a reflective mineral containing coating carried on a sheet material. Preferably, the encapsulating film is a polymeric film such as a polyimide film.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: May 20, 2003
    Assignee: Johns Manville International, Inc.
    Inventors: Ralph Michael Fay, Rebecca Sue Wulliman, James Walter Stacy, Jeffrey Canon Townsend, Steven N. Volenec
  • Patent number: 6551951
    Abstract: A burn through resistant nonwoven mat and cover film composite for use in a thermal and/or acoustical insulation blanket system, are, preferably, made up of non-respirable and/or biosoluble base fibers and capable of retaining their integrity and dimensional stability during 4 minutes of exposure to a fluctuating high pressure flame front at a temperature of 1100° C. examples of non-respirable base fibers which make up the nonwoven mat are quartz fibers; aluminosilicate, aluminoborosilicate or alumina ceramic oxide fibers; partially oxidized pitch based fibers; and partially oxidized polyacrylonitrile fibers having mean diameters greater than 6 microns. Examples of biosoluble fibers are biosoluble glass fibers. Preferably, the nonwoven mats also include a lubricant sizing with a water repellent additive.
    Type: Grant
    Filed: March 13, 2000
    Date of Patent: April 22, 2003
    Assignee: Johns Manville International, Inc.
    Inventors: Ralph Michael Fay, Rebecca S. Wulliman
  • Publication number: 20030070367
    Abstract: Building component assemblies include a sound-deadening board having defined compressional stiffness positioned between a framing member and an assembly board.
    Type: Application
    Filed: October 16, 2001
    Publication date: April 17, 2003
    Inventors: Lawrence J. Gelin, Brandon D. Tinianov, Steve Dawson, Mauro Vittorio Battaglioli, Ralph Michael Fay, Francis Babineau
  • Publication number: 20030068943
    Abstract: A polymeric fiber liner insulation includes of a resilient, insulation blanket core of randomly oriented entangled fibers with between 60% and 90% by weight of the fibers being standard polymeric fibers and/or flame retardant polymeric fibers and between 10% and 40% by weight of the fibers being polymeric lofting and bonding fibers. The first major surface the liner insulation has a low porosity or air and/or liquid impervious surface layer. The surface layer is formed by melting and consolidating fibers at and adjacent the first major surface of the blanket core or by coating the first major surface of the blanket core with a polymeric coating. The liner insulation exhibits a flame spread/smoke developed index of ≦25/50.
    Type: Application
    Filed: September 28, 2001
    Publication date: April 10, 2003
    Inventor: Ralph Michael Fay
  • Patent number: 6484463
    Abstract: A resilient pre-cut fibrous insulation blanket includes first and second insulation blankets. The blankets each have a first major surface with one or more longitudinally extending cuts in the surface that are spaced inwardly from lateral edges of the surface and spaced apart from each other. The cuts only partially sever the blankets to form separable connectors in the blankets that join adjacent blanket sections formed by the cuts. The first major surfaces of the blankets are bonded to each other, with the cuts in the major surfaces of the blankets aligned longitudinally, to form a batt with longitudinally extending batt sections joined by the separable connectors in the blankets whereby the batt can be handled as a unit or one or more batt sections can be separated from the remainder of the batt by hand to form a batt of lesser width.
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: November 26, 2002
    Assignee: Johns Manville International, Inc.
    Inventor: Ralph Michael Fay
  • Publication number: 20020162292
    Abstract: A resilient pre-cut fibrous insulation blanket includes first and second insulation blankets. The blankets each have a first major surface with one or more longitudinally extending cuts in the surface that are spaced inwardly from lateral edges of the surface and spaced apart from each other. The cuts only partially sever the blankets to form separable connectors in the blankets that join adjacent blanket sections formed by the cuts. The first major surfaces of the blankets are bonded to each other, with the cuts in the major surfaces of the blankets aligned longitudinally, to form a batt with longitudinally extending batt sections joined by the separable connectors in the blankets whereby the batt can be handled as a unit or one or more batt sections can be separated from the remainder of the batt by hand to form a batt of lesser width.
    Type: Application
    Filed: May 7, 2001
    Publication date: November 7, 2002
    Inventor: Ralph Michael Fay
  • Publication number: 20020092703
    Abstract: A sound-deadening laminate, comprising a structural skin having a first face; and a layer of sound-deadening material, wherein the material has an equivalent Young's Modulus between 50 and 600 psi and is attached to the first face of the structural skin to form a laminate structure. The sound deadening laminate may be attached to framing members of a building.
    Type: Application
    Filed: October 16, 2001
    Publication date: July 18, 2002
    Inventors: Lawrence J. Gelin, Brandon D. Tinianov, Steve Dawson, Mauro Vittorio Battaglioli, Ralph Michael Fay, Francis Babineau
  • Publication number: 20020017590
    Abstract: An encapsulated insulation composite system for increasing the burn through resistance of an aircraft fuselage includes: an insulation layer of glass fiber or foam insulation and a coating or interleaf barrier layer of a high temperature resistant material and/or a coating or barrier layer of a high temperature resistant material on an outer major surface of the insulation layer of the composite and a film encapsulating the composite. Preferably, the barrier layer or layers include a reflective mineral, such as a reflective mineral containing coating carried on a sheet material. Preferably, the encapsulating film is a polymeric film such as a polyimide film.
    Type: Application
    Filed: October 9, 2001
    Publication date: February 14, 2002
    Inventors: Ralph Michael Fay, Rebecca Sue Wulliman, James Walter Stacy, Jeffrey Canon Townsend, Steven N. Volenec
  • Patent number: 6322022
    Abstract: An encapsulated insulation composite system for increasing the burn through resistance of an aircraft fuselage includes: an insulation layer of glass fiber or foam insulation and a coating or interleaf barrier layer of a high temperature resistant material and/or a coating or barrier layer of a high temperature resistant material on an outer major surface of the insulation layer of the composite and a film encapsulating the composite. Preferably, the barrier layer or layers include a reflective mineral, such as a reflective mineral containing coating carried on a sheet material. Preferably, the encapsulating film is a polymeric film such as a polyimide film.
    Type: Grant
    Filed: November 12, 1999
    Date of Patent: November 27, 2001
    Assignee: Johns Manville International, Inc.
    Inventors: Ralph Michael Fay, Rebecca Sue Wulliman, James Walter Stacy, Jeffrey Canon Townsend, Steven N. Volenec
  • Patent number: 6294491
    Abstract: An insulation product especially suited for use as an aircraft insulation includes a blanket of randomly oriented entangled glass fibers bonded together by a thermosetting binder and having a mean diameter of about 1+/−0.25 microns. The blanket has a density between about 0.25 and about 1.5 pounds per cubic foot and a thickness between about 0.35 inches and about 2.0 inches. The blanket, exclusive of anything else, has an average machine direction tensile strength of at least 0.6 pounds/inch of blanket width and an average cross machine direction tensile strength of at least 0.3 pounds/inch of blanket length; a transverse airflow resistance between about 300 Rayls and about 1800 Rayls; and a thermal conductivity equal to or less than about 0.32 BTU-in/hr-ft2-° F. The glass fibers of the blanket have a biodissolution rate in excess of 150 ng/cm2/hr.
    Type: Grant
    Filed: May 13, 1999
    Date of Patent: September 25, 2001
    Assignee: Johns Manville International, Inc.
    Inventors: Ralph Michael Fay, Jeffrey Canon Townsend, Foster Laverne Harding, Jon Frederick Bauer, Harry Hand Russell, III, Xiaojie Xu
  • Patent number: 5962107
    Abstract: A cellular material, preferably a low density foam material, having an initial average normal incidence sound absorption coefficient for a selected frequency range is perforated to form a perforated cellular sound absorption material. The perforated cellular sound absorption material formed has an average normal incidence sound absorption coefficient for the selected frequency range greater than the initial average normal incidence sound absorption coefficient of the cellular sound absorption material. The depth(s), diameter(s), shape(s) and pattern of the perforations provide the cellular sound absorption material with the improved sound absorption properties that are reflected in the increased average normal incidence sound absorption coefficient of the material.
    Type: Grant
    Filed: October 29, 1997
    Date of Patent: October 5, 1999
    Assignee: Johns Manville International, Inc.
    Inventors: Barry Lynn Lowery, Jeffrey Canon Townsend, Ralph Michael Fay, Kevin Patrick McHugh
  • Patent number: 5824973
    Abstract: A sound absorption laminate comprises a porous insulation substrate, such as, a glass, polymeric or natural fiber blanket or a foamed polymeric resin sheet and a facing sheet with a high air flow resistance. The facing sheet is superimposed upon a surface of the porous insulation substrate to augment the acoustical properties of the substrate. With the facing sheet the air flow resistance of the laminate is greater than the air flow resistance of the substrate and the laminate exhibits a higher sound absorption coefficient than the sound absorption coefficient of the substrate. Thus, the laminate exhibits better sound absorption properties than the substrate and is suitable for sound absorption applications for which the substrate alone would not be suitable.
    Type: Grant
    Filed: October 16, 1995
    Date of Patent: October 20, 1998
    Assignee: Johns Manville International, Inc.
    Inventors: James Charles Haines, Ralph Michael Fay