Patents by Inventor Richard Farrell

Richard Farrell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170221704
    Abstract: Techniques herein provide methods for depositing spin-on metal materials for creating metal hard mask (MHM) structures without voids in the deposition. This includes effective spin-on deposition of TiOx, ZrOx, SnOx, HFOx, TaOx, et cetera. Such materials can help to provide differentiation of material etch resistivity for differentiation. By enabling spin-on metal hard mask (MHM) for use with a multi-line layer, a slit-based or self-aligned blocking strategy can be effectively used. Techniques herein include identifying a fill material to fill particular openings in a given relief pattern, modifying a surface energy value of surfaces within the opening such that a contact angle value of an interface between the fill material in liquid form and the sidewall or floor surfaces enables gap-free or void-free filling.
    Type: Application
    Filed: January 26, 2017
    Publication date: August 3, 2017
    Inventors: Nihar Mohanty, Lior Huli, Jeffrey Smith, Richard Farrell
  • Patent number: 9698025
    Abstract: A method includes forming at least one fin on a semiconductor substrate. A hard mask layer is formed above the fin. A first directed self-assembly material is formed above the hard mask layer. The hard mask layer is patterned using a portion of the first directed self-assembly material as an etch mask to expose a portion of the top surface of the fin. A substantially vertical nanowire is formed on the exposed top surface. At least one dimension of the substantially vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material.
    Type: Grant
    Filed: September 4, 2014
    Date of Patent: July 4, 2017
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
  • Patent number: 9613807
    Abstract: Methods for directed self-assembly (DSA) using chemoepitaxy in the design and fabrication of integrated circuits are disclosed herein. An exemplary method includes forming an A or B-block attracting layer over a base semiconductor layer, forming a trench in the A or B-block attracting layer to expose a portion of the base semiconductor layer, and forming a neutral brush or mat or SAMs layer coating within the trench and over the base semiconductor layer. The method further includes forming a block copolymer layer over the neutral layer coating and over the A or B-block attracting layer and annealing the block copolymer layer to form a plurality of vertically-oriented, cylindrical structures within the block copolymer layer.
    Type: Grant
    Filed: April 21, 2015
    Date of Patent: April 4, 2017
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Ji Xu, Gerard Schmid, Richard A. Farrell
  • Patent number: 9530689
    Abstract: Methods for fabricating integrated circuits are provided. One method includes decomposing a master pattern layout for a semiconductor device layer that includes a target metal line with a target interconnecting via/contact into a first sub-pattern and a second sub-pattern. The target metal line is decomposed into a first line feature pattern that is part of the first sub-pattern and a second line feature pattern that is part of the second sub-pattern such that the first and second line feature patterns have overlapping portions defining a stitch that corresponds to the target interconnecting via/contact. A first photomask is generated that corresponds to the first sub-pattern. A second photomask is generated that corresponds to the second sub-pattern.
    Type: Grant
    Filed: April 13, 2015
    Date of Patent: December 27, 2016
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Deniz Elizabeth Civay, Jason Eugene Stephens, Jiong Li, Guillaume Bouche, Richard A. Farrell
  • Patent number: 9508562
    Abstract: In one example, a method includes forming a template having a plurality of elements above a process layer and forming spacers on sidewalls of the plurality of elements. Portions of the process layer are exposed between adjacent spacers. At least one of the plurality of elements is removed. A mask structure is formed from a directed self-assembly material over the exposed portions. The process layer is patterned using at least the mask structure as an etch mask.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: November 29, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ji Xu, Richard A. Farrell, Gerard M. Schmid, Moshe E Preil
  • Patent number: 9478506
    Abstract: Approaches for multilayer pattern transfer for chemical guides are provided. In a typical embodiment, a device is formed by forming an etch mask layer (e.g., a nitride layer and an oxide layer) over a substrate (e.g., silicon (Si)). An orientation control layer (e.g., a neutral layer) is then formed over the etch mask layer, and an ARC layer (e.g., SiARC) is formed over the orientation control layer. In other embodiments, an organic planarization layer (OPL) and/or a protection layer may also be formed between the ARC layer and the orientation control layer. Regardless, a tapered etch profile/pattern may then be formed through the ARC and/or other layers.
    Type: Grant
    Filed: March 6, 2013
    Date of Patent: October 25, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Richard A. Farrell, Gerard M. Schmid, Sudharshanan Raghunathan
  • Publication number: 20160300754
    Abstract: Methods for fabricating integrated circuits are provided. One method includes decomposing a master pattern layout for a semiconductor device layer that includes a target metal line with a target interconnecting via/contact into a first sub-pattern and a second sub-pattern. The target metal line is decomposed into a first line feature pattern that is part of the first sub-pattern and a second line feature pattern that is part of the second sub-pattern such that the first and second line feature patterns have overlapping portions defining a stitch that corresponds to the target interconnecting via/contact. A first photomask is generated that corresponds to the first sub-pattern. A second photomask is generated that corresponds to the second sub-pattern.
    Type: Application
    Filed: April 13, 2015
    Publication date: October 13, 2016
    Inventors: Deniz Elizabeth Civay, Jason Eugene Stephens, Jiong Li, Guillaume Bouche, Richard A. Farrell
  • Patent number: 9466747
    Abstract: Solid state avalanche photodiode devices and methods of producing the same are described herein.
    Type: Grant
    Filed: October 25, 2012
    Date of Patent: October 11, 2016
    Assignee: Radiation Monitoring Devices, Inc.
    Inventors: Richard Farrell, Richard Myers, Kofi Vanderpuye, Mickel McClish
  • Patent number: 9455154
    Abstract: Methods for fabricating guide patterns and methods for fabricating integrated circuits using guide patterns are provided. In an embodiment, a method for fabricating a guide pattern includes forming a coating of a material with latent grafting sites and a photosensitive component configured to activate the latent grafting sites upon exposure over a substrate. The method exposes selected latent grafting sites in the coating to convert the selected latent grafting sites to active grafting sites. A grafting agent is bonded to the active grafting sites to form the guide pattern.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: September 27, 2016
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Gerard M. Schmid, Richard Farrell
  • Patent number: 9300116
    Abstract: The plug comprises a nut, a coupling extending from the nut and adapted to receive an ignition wire and an insulator extending from the nut and away from the coupling. A positive electrode extends through the insulator. An externally-threaded tubular portion extends from the nut in surrounding relation to the insulator and terminating, short of the insulator end, in a cap that is disposed in spaced relation to the insulator. The cap defines a void having: a central portion into which the positive electrode extends; an annular channel surrounding the central portion; and a plurality of lobes, each positioned with respect to the central portion as the planet gears are positioned with respect to the sun gear in a planetary gear. The cap has a central surface that is axially spaced from the insulator and a convex surface that surrounds and extends to the central surface.
    Type: Grant
    Filed: February 23, 2015
    Date of Patent: March 29, 2016
    Assignee: Nano Spark Inc.
    Inventors: Mark Farrell, Richard Farrell, Harry E. Ruda
  • Publication number: 20160071845
    Abstract: A method includes forming at least one fin on a semiconductor substrate. A hard mask layer is formed above the fin. A first directed self-assembly material is formed above the hard mask layer. The hard mask layer is patterned using a portion of the first directed self-assembly material as an etch mask to expose a portion of the top surface of the fin. A substantially vertical nanowire is formed on the exposed top surface. At least one dimension of the substantially vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material.
    Type: Application
    Filed: September 4, 2014
    Publication date: March 10, 2016
    Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
  • Publication number: 20160071929
    Abstract: A method includes forming at least one fin on a semiconductor substrate. A nanowire material is formed above the fin. A hard mask layer is formed above the fin. A first directed self-assembly material is formed above the hard mask layer. The hard mask layer is patterned using a portion of the first directed self-assembly material as an etch mask to expose a portion of the nanowire material. The nanowire material is etched using the hard mask layer as an etch mask to define a substantially vertical nanowire on a top surface of the at least one fin, wherein at least one dimension of the substantially vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material.
    Type: Application
    Filed: September 4, 2014
    Publication date: March 10, 2016
    Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
  • Publication number: 20160071930
    Abstract: A method includes forming a first directed self-assembly material above a substrate. The substrate is patterned using the first directed self-assembly material to define at least one fin in the semiconductor substrate. A second directed self-assembly material is formed above the at least one fin to expose a top surface of the at least one fin. A substantially vertical nanowire is formed on the top surface of the at least one fin. At least a first dimension of the vertical nanowire is defined by an intrinsic pitch of the first directed self-assembly material and a second dimension of the vertical nanowire is defined by an intrinsic pitch of the second directed self-assembly material.
    Type: Application
    Filed: September 4, 2014
    Publication date: March 10, 2016
    Inventors: Steven Bentley, Richard A. Farrell, Gerard Schmid, Ajey Poovannummoottil Jacob
  • Patent number: 9275896
    Abstract: Methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes forming a graphoepitaxy DSA directing confinement well using a sidewall of an etch layer that overlies a semiconductor substrate. The graphoepitaxy DSA directing confinement well is filled with a block copolymer. The block copolymer is phase separated into an etchable phase and an etch resistant phase. The etchable phase is etched while leaving the etch resistant phase substantially in place to define an etch mask with a nanopattern. The nanopattern is transferred to the etch layer.
    Type: Grant
    Filed: July 28, 2014
    Date of Patent: March 1, 2016
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Deniz Elizabeth Civay, Ji Xu, Gerard Schmid, Guillaume Bouche, Richard A. Farrell
  • Publication number: 20160035565
    Abstract: Methods for directed self-assembly (DSA) using chemoepitaxy in the design and fabrication of integrated circuits are disclosed herein. An exemplary method includes forming an A or B-block attracting layer over a base semiconductor layer, forming a trench in the A or B-block attracting layer to expose a portion of the base semiconductor layer, and forming a neutral brush or mat or SAMs layer coating within the trench and over the base semiconductor layer. The method further includes forming a block copolymer layer over the neutral layer coating and over the A or B-block attracting layer and annealing the block copolymer layer to form a plurality of vertically-oriented, cylindrical structures within the block copolymer layer.
    Type: Application
    Filed: April 21, 2015
    Publication date: February 4, 2016
    Inventors: Ji Xu, Gerard Schmid, Richard A. Farrell
  • Publication number: 20160027685
    Abstract: Methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes forming a graphoepitaxy DSA directing confinement well using a sidewall of an etch layer that overlies a semiconductor substrate. The graphoepitaxy DSA directing confinement well is filled with a block copolymer. The block copolymer is phase separated into an etchable phase and an etch resistant phase. The etchable phase is etched while leaving the etch resistant phase substantially in place to define an etch mask with a nanopattern. The nanopattern is transferred to the etch layer.
    Type: Application
    Filed: July 28, 2014
    Publication date: January 28, 2016
    Inventors: Deniz Elizabeth Civay, Ji Xu, Gerard Schmid, Guillaume Bouche, Richard A. Farrell
  • Publication number: 20150380252
    Abstract: In one example, a method includes forming a template having a plurality of elements above a process layer and forming spacers on sidewalls of the plurality of elements. Portions of the process layer are exposed between adjacent spacers. At least one of the plurality of elements is removed. A mask structure is formed from a directed self-assembly material over the exposed portions. The process layer is patterned using at least the mask structure as an etch mask.
    Type: Application
    Filed: June 27, 2014
    Publication date: December 31, 2015
    Inventors: Ji Xu, Richard A. Farrell, Gerard M. Schmid, Moshe E. Preil
  • Publication number: 20150303055
    Abstract: Methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes surface treating exposed portions of an anti-reflective coating (ARC) that overlie a semiconductor substrate to form surface treated ARC portions. A neutral layer is formed overlying the anti-reflective coating including over the surface treated ARC portions. First portions of the neutral layer are selectively removed and second portions of the anti-reflective coating that are disposed under the first portions laterally adjacent to the surface treated ARC portions are exposed to define a guide pattern. A block copolymer layer is deposited overlying the guide pattern. The block copolymer layer is phase separated to define a nanopattern that is registered to the guide pattern.
    Type: Application
    Filed: April 16, 2014
    Publication date: October 22, 2015
    Applicant: GLOBALFOUNDRIES, Inc.
    Inventors: Ji Xu, Gerard Schmid, Richard A. Farrell
  • Patent number: 9088137
    Abstract: The plug comprises a nut, a coupling extending from the nut and adapted to receive an ignition wire and an insulator extending from the nut and away from the coupling. A positive electrode extends through the insulator. An externally-threaded tubular portion extends from the nut in surrounding relation to the insulator and terminating, short of the insulator end, in a cap that is disposed in spaced relation to the insulator. The cap defines a void having: a central portion into which the positive electrode extends; an annular channel surrounding the central portion; and a plurality of lobes, each positioned with respect to the central portion as the planet gears are positioned with respect to the sun gear in a planetary gear. The cap has a central surface that is axially spaced from the insulator and a convex surface that surrounds and extends to the central surface.
    Type: Grant
    Filed: August 18, 2014
    Date of Patent: July 21, 2015
    Assignee: Nano Spark Inc.
    Inventors: Mark Farrell, Richard Farrell, Harry E. Ruda
  • Publication number: 20150171599
    Abstract: The plug comprises a nut, a coupling extending from the nut and adapted to receive an ignition wire and an insulator extending from the nut and away from the coupling. A positive electrode extends through the insulator. An externally-threaded tubular portion extends from the nut in surrounding relation to the insulator and terminating, short of the insulator end, in a cap that is disposed in spaced relation to the insulator. The cap defines a void having: a central portion into which the positive electrode extends; an annular channel surrounding the central portion; and a plurality of lobes, each positioned with respect to the central portion as the planet gears are positioned with respect to the sun gear in a planetary gear. The cap has a central surface that is axially spaced from the insulator and a convex surface that surrounds and extends to the central surface.
    Type: Application
    Filed: February 23, 2015
    Publication date: June 18, 2015
    Inventors: Mark Farrell, Richard Farrell, Harry E. Ruda