Patents by Inventor Richard J. Pokorny

Richard J. Pokorny has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11503720
    Abstract: Flexible devices including conductive traces with enhanced stretchability, and methods of making and using the same are provided. The circuit die is disposed on a flexible substrate. Electrically conductive traces are formed in channels on the flexible substrate to electrically contact with contact pads of the circuit die. A first polymer liquid flows in the channels to cover a free surface of the traces. The circuit die can also be surrounded by a curing product of a second polymer liquid.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: November 15, 2022
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Saagar Shah, Mikhail L. Pekurovsky, Ankit Mahajan, Lyudmila A. Pekurovsky, Jessica Chiu, Jeremy K. Larsen, Kara A. Meyers, Teresa M. Goeddel, Thomas J. Metzler, Jonathan W. Kemling, Richard J. Pokorny, Benjamin R. Coonce, Chad M. Amb, Thomas P. Klun
  • Patent number: 11447657
    Abstract: A curable composition comprises: a) 91 to 98.2 weight percent of: (i) at least one polymerizable compound containing at least one carbamylene group; or (ii) at least one polyurethane precursor system; and b) 0.2 to 9 weight percent of alpha alumina particles having a particle size distribution with a Dv50 of from 0.1 to 1 micron, wherein the weight percentages of a) and b) are based upon the total amount of a) and b). Cured compositions and their use in thermoforming are also disclosed.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: September 20, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Thomas P. Klun, Chunjie Zhang, Richard J. Pokorny, Benjamin R. Coonce, Benjamin G. Sonnek, Gregg A. Ambur, Jung-Sheng Wu
  • Publication number: 20220242991
    Abstract: Polymerizable compositions suitable for use for 3D printed (e.g. orthodontic) articles, especially orthodontic alignment trays, are described. The polymerizable composition comprises a) 30-70 parts by weight of (meth)acrylate monomer(s); and b) urethane (meth)acrylate polymer; wherein the reaction product comprises at least 1 wt. % polymerized units of a multifunctional compound comprising pendent cyclic moieties. The orthodontic article comprises the reaction product of a polymerizable composition as described herein. The urethane (meth)acrylate polymer typically comprises polymerized units of a multifunctional compound comprising pendent cyclic moieties and/or at least one (meth)acrylate monomer comprises polymerized units of a multifunctional compound comprising pendent cyclic moieties. Also described are methods of making an article, non-transitory machine-readable medium comprising data representing a three-dimensional model of an article, and systems.
    Type: Application
    Filed: May 19, 2020
    Publication date: August 4, 2022
    Inventors: Thomas P. Klun, Chad M. Amb, Richard J. Pokorny, Saswata Chakraborty, Benjamin C. Mac Murray, Tianyu Wu, Ahmed S. Abuelyaman, Yongshang Lu, Daniel J. Skamser, Karl J.L. Geisler, John M. Riedesel
  • Publication number: 20220220333
    Abstract: A hardcoat composition includes one or more multifunctional (meth)acrylate monomers, and a nanoparticle mixture dispersed within the one or more multifunctional (meth)acrylate monomers. The nanoparticle mixture includes a first population of semi-reactive nanoparticles having an average particle diameter in a range from 5 nm to 60 nm, and a second population of non-reactive nanoparticles having an average particle diameter in a range from 5 nm to 60 nm.
    Type: Application
    Filed: May 4, 2020
    Publication date: July 14, 2022
    Inventors: Peter D. Condo, David Scott Thompson, John J. Stradinger, Catherine A. Leatherdale, Richard J. Pokorny, Steven D. Solomonson
  • Publication number: 20220213332
    Abstract: A hardcoat composition includes one or more multifunctional (meth)acrylate monomers, and a nanoparticle mixture dispersed within the one or more multifunctional (meth)acrylate monomers. The nanoparticle mixture includes a first population of semi-reactive nanoparticles having an average particle diameter in a range from 5 nm to 60 nm, and a second population of reactive nanoparticles having an average particle diameter in a range from 5 nm to 60 nm.
    Type: Application
    Filed: May 4, 2020
    Publication date: July 7, 2022
    Inventors: Peter D. Condo, David Scott Thompson, John J. Stradinger, Catherine A. Leatherdale, Richard J. Pokorny, Steven D. Solomonson
  • Patent number: 11377573
    Abstract: A curable composition that includes a urethane multifunctional (meth)acrylate, an inorganic filler having a primary particle dimension of at least 200 nm, a photoinitiator system that can be activated by electromagnetic radiation in the range of 340-550 nm, a reactive diluent, and a reinforcing silica having a primary particle dimension of 100 nm of less. The sum of the absolute value of the difference in the refractive index of the filler and the refractive index of the composition cured without filler plus the birefringence of the filler is 0.054 or less, i.e. 0.054?|nfiller?nmatrix|+?filler, where nfiller is the refractive index of the filler, nmatrix is the refractive index of the composition cured without filler, and ?filler is the birefringence of the filler.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: July 5, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Ying Lin, Sheng Ye, Timothy D. Dunbar, Bradley D. Craig, Dong-Wei Zhu, Matthew J. Kryger, Richard J. Pokorny, Michael A. Kropp
  • Publication number: 20220195217
    Abstract: A hardcoat composition includes one or more multifunctional (meth)acrylate monomers, and a population of semi-reactive nanoparticles dispersed within the one or more multifunctional (meth)acrylate monomers. The population of semi-reactive nanoparticles have an average particle diameter in a range from 5 nm to 60 nm.
    Type: Application
    Filed: May 4, 2020
    Publication date: June 23, 2022
    Inventors: Peter D. Condo, David Scott Thompson, John J. Stradinger, Catherine A. Leatherdale, Richard J. Pokorny, Steven D. Solomonson
  • Publication number: 20220177303
    Abstract: A nanostructured article includes a substrate; a plurality of first nanostructures disposed on, and extending away from, the substrate; and a covalently crosslinked fluorinated polymeric layer disposed on the plurality of first nanostructures. The plurality of first nanostructures includes polyurethane. The polymeric layer at least partially fills spaces between the first nanostructures to an average minimum height above the substrate of at least 30 nm such that the polymeric layer has a nanostructured surface defined by, and facing away from, the plurality of first nanostructures.
    Type: Application
    Filed: May 3, 2020
    Publication date: June 9, 2022
    Inventors: David S. Thompson, Chad M. Amb, Moses M. David, Richard J. Pokorny, Thomas P. Klun, Jonah Shaver, Joan M. Noyola, Hannah E. Walsh, Jon P. Nietfeld, John A. Wheatley, Joseph D. Rule, Ryan M. Braun, Michael A. Johnson
  • Publication number: 20220169884
    Abstract: A curable composition comprising components: a) alpha-alumina particles; b) 4-(2-(acryloyloxy)ethoxy)-4-oxobutanoic acid; c) at least one free-radically polymerizable compound different from component b); and d) optionally an effective amount of free-radical initiator. An at least partially cured reaction product of components comprising components a) to d), and an abrasion-resistant article including the same are also disclosed.
    Type: Application
    Filed: April 8, 2020
    Publication date: June 2, 2022
    Inventors: Chunjie Zhang, Jung-Sheng Wu, Thomas P. Klun, Richard J. Pokorny, Benjamin R. Coonce
  • Publication number: 20220169888
    Abstract: A curable composition comprises at least one polymerizable compound and alpha-alumina particles. The alpha-alumina particles, taken as a whole, have a DV50 of less than 100 nanometers. The corresponding cured composition, and an abrasion-resistant article comprising an abrasion-resistant layer comprising the reaction product disposed on a substrate are also disclosed. A method that includes thermoforming the abrasion-resistant article is also disclosed.
    Type: Application
    Filed: April 8, 2020
    Publication date: June 2, 2022
    Inventors: Chunjie Zhang, Jung-Sheng Wu, Thomas P. Klun, Richard J. Pokorny, Benjamin R. Coonce, Gregg A. Ambur
  • Publication number: 20220081555
    Abstract: The composition includes at least one of a dicyclopentadiene-modified unsaturated polyester resin or an ethylene glycol fumarate unsaturated polyester resin; a vinyl ester represented by formula R—[C(O)—O—CH?CH2]n wherein R is alkyl, aryl, or a combination thereof, and n is 1 or 2; a tertiary amine; and inorganic filler. A method of repairing a damaged surface using the composition C is also described.
    Type: Application
    Filed: December 18, 2019
    Publication date: March 17, 2022
    Inventors: Ruijian Xu, Yu Yang, Mark F. Schulz, Andrew D. Norlander, Richard J. Pokorny, Felton L. Smith
  • Publication number: 20220081556
    Abstract: The composition includes a polyester resin comprising at least one ?,?-unsaturated ester group, an acrylate or methacrylate, a vinyl ester represented by formula R—[C(O)—O—CH—CH2]n, wherein R is alkyl, aryl, or a combination thereof and n is 1 or 2, and a metal salt of a carboxylic acid. A method of repairing a damaged surface using the composition is also described.
    Type: Application
    Filed: December 18, 2019
    Publication date: March 17, 2022
    Inventors: Yu Yang, Mark F. Schulz, Andrew D. Norlander, Ruijian Xu, Richard J. Pokorny
  • Publication number: 20220056258
    Abstract: In one embodiment, an orthodontic article is described comprising the reaction product of a polymerizable composition comprising: a) 30-70 parts by weight of monofunctional (meth)acrylate monomer, wherein a cured homopolymer of at least one monofunctional (meth)acrylate monomer has a Tg of at least 30, 35, 40, 45, 50, 55, or 60° C.; and b) urethane (meth)acrylate polymer comprising polymerized units of an aliphatic polyester diol. Also described are polymerizable compositions, as well as methods and systems for making an article utilizing 3D printing.
    Type: Application
    Filed: October 31, 2019
    Publication date: February 24, 2022
    Inventors: Thomas P. Klun, Richard J. Pokorny, Chad M. Amb, Benjamin R. Coonce, Tianyu Wu, Saswata Chakraborty, Yongshang Lu, Benjamin C. Mac Murray, Robert S. Clough, Ahmed S. Abuelyaman, John M. Riedesel
  • Patent number: 11225535
    Abstract: The present disclosure provides a photopolymerizable composition. The photopolymerizable composition includes a) 40-60 parts by weight of a monofunctional (meth)acrylate monomer, per 100 parts of the total photopolymerizable composition; b) a photoinitiator; and c) a polymerization reaction product of components. A cured homopolymer of the monofunctional (meth)acrylate monomer has a glass transition temperature of 125 degrees Celsius or greater. The polymerization reaction product of components includes i) a diisocyanate; ii) a hydroxy functional methacrylate; iii) a polycarbonate diol; and iv) a catalyst. The polymerization reaction product includes a polyurethane methacrylate polymer.
    Type: Grant
    Filed: May 21, 2019
    Date of Patent: January 18, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Thomas P. Klun, Zeba Parkar, John M. Riedesel, Richard J. Pokorny, Chad M. Amb, Benjamin R. Coonce, Robert S. Clough, Tianyu Wu, Saswata Chakraborty, Yongshang Lu, Benjamin C. MacMurray, Ian Dailey, David B. Olson
  • Publication number: 20210364682
    Abstract: An optical assembly including an optical element insert molded directly onto an optical stack is provided. The optical stack includes an optical film and may include a liner with the optical film being disposed between the optical element and the liner. The liner, if included, is removable from the optical film without substantial damage to the optical film. An outermost layer of the optical film may be diffusion bonded to a major surface of the optical element. The optical film includes a protective coating having an average thickness of no more than 30 micrometers. The protective coating includes an at least partially cured composition. The composition includes 70 to 96 weight percent of urethane (meth)acrylate compound having an average (meth)acrylate functionality of 2 to 9.5, and 2 to 20 weight percent of (meth)acrylate monomer having a (meth)acrylate functionality of 1 to 2.
    Type: Application
    Filed: June 7, 2019
    Publication date: November 25, 2021
    Inventors: Gregg A. Ambur, Benjamin G. Sonnek, Jo A. Etter, Timothy L. Wong, Thomas P. Klun, Richard J. Pokorny, Benjamin R. Coonce, Douglas S. Dunn, Henry A. Kostalik, IV, Christopher S. DeGraw, John R. Jacobson, Chunjie Zhang, Jung-Sheng Wu
  • Publication number: 20210301042
    Abstract: The present disclosure provides a photopolymerizable composition. The photopolymerizable composition includes a) 40-60 parts by weight of a monofunctional (meth)acrylate monomer, per 100 parts of the total photopolymerizable composition; b) a photoinitiator; and c) a polymerization reaction product of components. A cured homopolymer of the monofunctional (meth)acrylate monomer has a glass transition temperature of 125 degrees Celsius or greater. The polymerization reaction product of components includes i) a diisocyanate; ii) a hydroxy functional methacrylate; iii) a polycarbonate diol; and iv) a catalyst. The polymerization reaction product includes a polyurethane methacrylate polymer.
    Type: Application
    Filed: June 10, 2021
    Publication date: September 30, 2021
    Inventors: Thomas P. Klun, Zeba Parkar, John M. Riedesel, Richard J. Pokorny, Chad M. Amb, Benjamin R. Coonce, Robert S. Clough, Tianyu Wu, Saswata Chakraborty, Yongshang Lu, Benjamin C. Mac Murray
  • Publication number: 20210292570
    Abstract: The present disclosure provides an article including an organic layer having a nanostructured first surface including nanofeatures defining nanorecesses and an opposing second surface; and a ceramic layer disposed on the nanostructured first surface of the organic layer and filling at least a portion of the nanorecesses. The ceramic layer has a nanostructured first surface including nanofeatures and an opposing second surface, and the nanostructured first surface of the ceramic layer is interpenetrated with the nanostructured first surface of the organic layer. The present disclosure also provides a method of making the article. The method includes obtaining an organic layer having a nanostructured first surface including nanofeatures defining nanorecesses and an opposing second surface; and filling at least a portion of the nanorecesses of the nanostructured first surface of the organic layer with a ceramic material to form the article.
    Type: Application
    Filed: August 19, 2019
    Publication date: September 23, 2021
    Inventors: Matthew H. Frey, Ta-Hua Yu, Moses M. David, Richard J. Pokorny, Jun Ma
  • Publication number: 20210277274
    Abstract: A vehicle sensor system is described comprising an exterior surface; and a repellent composition disposed on the exterior surface, wherein the repellent composition exhibits an increase in haze according to the Dirty Water Spray Test of less than 5, 4, 3, or 2%. In typical embodiments, the repellent composition exhibits an advancing water contact angle from 90° to 125°. In some embodiments, the sensor system comprises a camera, a laser, a LIDAR sensor, a sonar sensor, or a radar sensor. The exterior surface is typically a windshield surface, a protective housing, or a lens surface. In some favored embodiments, the repellent composition exhibits a roll-off angle of no greater than 25, 20, 15, 10 or 5 degrees.
    Type: Application
    Filed: July 10, 2019
    Publication date: September 9, 2021
    Inventors: Chad M. Amb, Richard J. Pokorny, Thomas P. Klun, Nicholas L. Untiedt, Moses M. David, Jon P. Nietfeld, Joan M. Noyola, Jonah Shaver, Kristy A. Gillette, Patricia M. Savu
  • Patent number: 11104758
    Abstract: The present disclosure provides an orthodontic article including the reaction product of the photopolymerizable composition. The photopolymerizable composition includes i) a monofunctional (meth)acrylate monomer whose cured homopolymer has a glass transition temperature of 90 degrees Celsius or greater; ii) a photoinitiator; and iii) a polymerization reaction product of components. The components include 1) an isocyanate; 2) a (meth)acrylate mono-ol; 3) a polycarbonate diol; and 4) a catalyst. Further, the present disclosure provides a method of making an orthodontic article. The method includes obtaining a photopolymerizable composition and selectively curing the photopolymerizable composition to form an orthodontic article.
    Type: Grant
    Filed: May 21, 2019
    Date of Patent: August 31, 2021
    Assignee: 3M Innovative Properties Company
    Inventors: Thomas P. Klun, Zeba Parkar, John M. Riedesel, Richard J. Pokorny, Chad M. Amb, Benjamin R. Coonce, Robert S. Clough, Tianyu Wu, Saswata Chakraborty, Yongshang Lu, Benjamin C. MacMurray, Ian Dailey, David B. Olson
  • Publication number: 20210238328
    Abstract: Orthodontic articles and polymerizable resin compositions are described. The orthodontic article comprises a cured composition comprising the reaction product of free-radically polymerizable resin comprising 30 to 70 wt. %, inclusive, of at least one urethane component, and 25 to 70 wt. %, inclusive, of reactive diluent(s) comprising at least one monofunctional (meth)acrylate monomer. The polymerizable resin comprises no greater than 35 wt. % of reactive diluent(s) having a high affinity for water. Reactive diluent(s) such as monofunctional (meth)acrylate monomers having a high affinity for water have low log P values. In one embodiment, the polymerizable resin comprises at least one acidic monomer.
    Type: Application
    Filed: June 26, 2019
    Publication date: August 5, 2021
    Inventors: Tianyu Wu, Saswata Chakraborty, Benjamin C. Mac Murray, Richard J. Pokorny, Thomas P. Klun, Wayne S. Mahoney, Chad M. Amb, Ahmed S. Abuelyaman, Robert S. Clough, John M. Riedesel, James D. Hansen, Ian Dailey, Daniel J. Skamser, Eric W. Nelson, George W. Griesgraber, Dana R. Reed