Patents by Inventor Richard K. Hayford
Richard K. Hayford has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11976566Abstract: A blade outer air seal segment including a radially outward surface, a radially inward surface oriented away from the radially outward surface, and a cooling channel located between the radially outward surface and the radially inward surface. The blade outer air seal segment also including a stress-relief boss extending into the cooling channel and an inlet orifice fluidly coupled to the cooling channel through the stress-relief boss. The blade outer air seal segment further including a stress-relief recess. The stress-relief boss being located within the stress relief recess.Type: GrantFiled: February 28, 2023Date of Patent: May 7, 2024Assignee: RTX CORPORATIONInventors: Brian C. McLaughlin, Paul M. Lutjen, Richard K. Hayford, Anthony B. Swift
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Publication number: 20230228197Abstract: A blade outer air seal segment including a radially outward surface, a radially inward surface oriented away from the radially outward surface, and a cooling channel located between the radially outward surface and the radially inward surface. The blade outer air seal segment also including a stress-relief boss extending into the cooling channel and an inlet orifice fluidly coupled to the cooling channel through the stress-relief boss. The blade outer air seal segment further including a stress-relief recess. The stress-relief boss being located within the stress relief recess.Type: ApplicationFiled: February 28, 2023Publication date: July 20, 2023Inventors: Brian C. McLaughlin, Paul M. Lutjen, Richard K. Hayford, Anthony B. Swift
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Patent number: 11668197Abstract: An airfoiled component comprises: a root section, an airfoil section, a damper pocket enclosed within a portion of the airfoil section, and a damper. The airfoil section includes a suction sidewall and a pressure sidewall each extending chordwise between a leading edge and a trailing edge, and extending spanwise between the root section and an airfoil tip. The damper includes a fixed end unified with a damper mounting surface, and a free end extending into the damper pocket from the damper mounting surface.Type: GrantFiled: May 20, 2020Date of Patent: June 6, 2023Assignee: Raytheon Technologies CorporationInventors: Ken F. Blaney, Richard K. Hayford
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Patent number: 11619136Abstract: A blade outer air seal segment including a radially outward surface, a radially inward surface oriented away from the radially outward surface, and a cooling channel located between the radially outward surface and the radially inward surface. The blade outer air seal segment also including a stress-relief boss extending into the cooling channel and an inlet orifice fluidly coupled to the cooling channel through the stress-relief boss. The blade outer air seal segment further including a stress-relief recess. The stress-relief boss being located within the stress relief recess.Type: GrantFiled: June 7, 2019Date of Patent: April 4, 2023Assignee: RAYTHEON TECHNOLOGIES CORPORATIONInventors: Brian C. McLaughlin, Paul M. Lutjen, Richard K. Hayford, Anthony B. Swift
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Patent number: 11591917Abstract: A blade outer air seal segment including a radially outward surface, a radially inward surface oriented away from the radially outward surface, and a cooling channel located between the radially outward surface and the radially inward surface. The blade outer air seal segment also including a stress-relief boss extending into the cooling channel and an inlet orifice fluidly coupled to the cooling channel through the stress-relief boss. The blade outer air seal segment further including a stress-relief recess. The stress-relief boss being located within the stress relief recess.Type: GrantFiled: June 7, 2019Date of Patent: February 28, 2023Assignee: RAYTHEON TECHNOLOGIES CORPORATIONInventors: Brian C. McLaughlin, Paul M. Lutjen, Richard K. Hayford, Anthony B. Swift
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Patent number: 11230939Abstract: A vane seal system includes a first non-rotatable vane segment that has a first airfoil with a first pocket at one end thereof. A second non-rotatable vane segment includes a second airfoil with a second pocket at one end thereof spaced by a gap from the first pocket. A seal member spans across the gap and extends in the first pocket and the second pocket. The seal member includes a seal element and at least one spring portion configured to positively locate the seal member in a sealing direction. Also disclosed is a seal for a vane seal system and a method related thereto for damping relative movement between a first pocket and a second pocket.Type: GrantFiled: August 10, 2020Date of Patent: January 25, 2022Assignee: Raytheon Technologies CorporationInventors: Mark J. Rogers, Carl S. Richardson, Richard K. Hayford, Kenneth E. Carman, Jonathan J. Earl
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Patent number: 11047397Abstract: A gas turbine engine includes a circumferential array of stator vanes that have first and second vanes with different vibrational frequencies than one another. The first vanes are arranged in circumferentially alternating relationship with the second vanes.Type: GrantFiled: December 26, 2014Date of Patent: June 29, 2021Assignee: RAYTHEON TECHNOLOGIES CORPORATIONInventors: Richard K. Hayford, Robert J. Morris, Charles H. Warner, Charles P. Gendrich
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Patent number: 11021962Abstract: A turbulent air reducer assembly for a gas turbine engine includes a windage cover attached to a first standoff and a second standoff, the windage cover tuned to a particular vibration response. A method of managing air within a turbine of a gas turbine engine includes reducing turbulence from a multiple of recesses within a tangential on-board injector with a turbulent air reducer assembly within each of the multiple of recesses, the turbulent air reducer assembly tuned to a particular vibration response from a turbine rotor.Type: GrantFiled: August 22, 2018Date of Patent: June 1, 2021Assignee: Raytheon Technologies CorporationInventors: Neil L. Tatman, Nathan K. Galle, Richard K. Hayford
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Publication number: 20210108530Abstract: A vane seal system includes a first non-rotatable vane segment that has a first airfoil with a first pocket at one end thereof. A second non-rotatable vane segment includes a second airfoil with a second pocket at one end thereof spaced by a gap from the first pocket. A seal member spans across the gap and extends in the first pocket and the second pocket. The seal member includes a seal element and at least one spring portion configured to positively locate the seal member in a sealing direction. Also disclosed is a seal for a vane seal system and a method related thereto for damping relative movement between a first pocket and a second pocket.Type: ApplicationFiled: August 10, 2020Publication date: April 15, 2021Inventors: Mark J. Rogers, Carl S. Richardson, Richard K. Hayford, Kenneth E. Carman, Jonathan J. Earl
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Patent number: 10883426Abstract: A planetary gear system for a turbomachine includes a forward planetary gear assembly including a plurality of forward planet gears meshed to a forward sun gear disposed on a power shaft and a forward ring gear meshed to the forward planet gears and an aft planetary gear assembly aft of the forward planetary assembly including a plurality of aft planet gears meshed to an aft sun gear disposed on the power shaft and an aft ring gear meshed to the aft planet gears. The system also includes a gear housing disposed between the forward planetary gear assembly and the aft planetary gear assembly. The gear housing includes a stationary carrier, wherein the forward and aft planet gears are rotatably mounted to the stationary carrier, and a mount extending radially from the stationary carrier that is connectable to a stationary portion of the turbomachine.Type: GrantFiled: December 30, 2019Date of Patent: January 5, 2021Assignee: RAYTHEON TECHNOLOGIES CORPORATIONInventors: Ken F. Blaney, Todd M. LaPierre, Richard K. Hayford
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Publication number: 20200386105Abstract: A blade outer air seal segment including a radially outward surface, a radially inward surface oriented away from the radially outward surface, and a cooling channel located between the radially outward surface and the radially inward surface. The blade outer air seal segment also including a stress-relief boss extending into the cooling channel and an inlet orifice fluidly coupled to the cooling channel through the stress-relief boss. The blade outer air seal segment further including a stress-relief recess. The stress-relief boss being located within the stress relief recess.Type: ApplicationFiled: June 7, 2019Publication date: December 10, 2020Inventors: Brian C. McLaughlin, Paul M. Lutjen, Richard K. Hayford, Anthony B. Swift
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Patent number: 10808563Abstract: A vane seal system includes a first non-rotatable vane segment that has a first airfoil with a first pocket at one end thereof. A second non-rotatable vane segment includes a second airfoil with a second pocket at one end thereof spaced by a gap from the first pocket. A seal member spans across the gap and extends in the first pocket and the second pocket. The seal member includes a seal element and at least one spring portion configured to positively locate the seal member in a sealing direction. Also disclosed is a seal for a vane seal system and a method related thereto for damping relative movement between a first pocket and a second pocket.Type: GrantFiled: September 9, 2014Date of Patent: October 20, 2020Assignee: Raytheon Technologies CorporationInventors: Mark J. Rogers, Carl S. Richardson, Richard K. Hayford, Kenneth E. Carman, Jonathan J. Earl
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Publication number: 20200284152Abstract: An airfoiled component comprises: a root section, an airfoil section, a damper pocket enclosed within a portion of the airfoil section, and a damper. The airfoil section includes a suction sidewall and a pressure sidewall each extending chordwise between a leading edge and a trailing edge, and extending spanwise between the root section and an airfoil tip. The damper includes a fixed end unified with a damper mounting surface, and a free end extending into the damper pocket from the damper mounting surface.Type: ApplicationFiled: May 20, 2020Publication date: September 10, 2020Inventors: Ken F. Blaney, Richard K. Hayford
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Patent number: 10767486Abstract: An airfoil assembly for a gas turbine engine according to an example of the present disclosure includes, among other things, an annular shroud having a radially inner face and a radially outer face opposing the radially inner face, a radially inner array of airfoils extending from the radially inner face, and a radially outer array of airfoils extending from the radially outer face. The radially inner array of airfoils are configured to guide flow within a radially inner bypass flow passage, the radially inner bypass flow passage bypassing and being radially outward of a compressor section. At least one, but fewer than each, airfoil of the radially inner array of airfoils is circumferentially aligned with a corresponding airfoil in the radially outer array of airfoils, and the remaining airfoils in the radially inner array of airfoils are misaligned with the airfoils of the radially outer array of airfoils. A method of reducing a vibratory response of airfoils is also disclosed.Type: GrantFiled: August 21, 2018Date of Patent: September 8, 2020Assignee: RAYTHEON TECHNOLOGIES CORPORATIONInventors: Richard K. Hayford, Steven J. Ford
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Patent number: 10697303Abstract: An airfoiled component comprises: a root section, an airfoil section, a damper pocket enclosed within a portion of the airfoil section, and a damper. The airfoil section includes a suction sidewall and a pressure sidewall each extending chordwise between a leading edge and a trailing edge, and extending spanwise between the root section and an airfoil tip. The damper includes a fixed end unified with a damper mounting surface, and a free end extending into the damper pocket from the damper mounting surface.Type: GrantFiled: April 22, 2014Date of Patent: June 30, 2020Assignee: United Technologies CorporationInventors: Ken F. Blaney, Richard K. Hayford
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Publication number: 20200182159Abstract: A planetary gear system for a turbomachine includes a forward planetary gear assembly including a plurality of forward planet gears meshed to a forward sun gear disposed on a power shaft and a forward ring gear meshed to the forward planet gears and an aft planetary gear assembly aft of the forward planetary assembly including a plurality of aft planet gears meshed to an aft sun gear disposed on the power shaft and an aft ring gear meshed to the aft planet gears. The system also includes a gear housing disposed between the forward planetary gear assembly and the aft planetary gear assembly. The gear housing includes a stationary carrier, wherein the forward and aft planet gears are rotatably mounted to the stationary carrier, and a mount extending radially from the stationary carrier that is connectable to a stationary portion of the turbomachine.Type: ApplicationFiled: December 30, 2019Publication date: June 11, 2020Inventors: Ken F. Blaney, Todd M. LaPierre, Richard K. Hayford
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Publication number: 20200063564Abstract: A turbulent air reducer assembly for a gas turbine engine includes a windage cover attached to a first standoff and a second standoff, the windage cover tuned to a particular vibration response. A method of managing air within a turbine of a gas turbine engine includes reducing turbulence from a multiple of recesses within a tangential on-board injector with a turbulent air reducer assembly within each of the multiple of recesses, the turbulent air reducer assembly tuned to a particular vibration response from a turbine rotor.Type: ApplicationFiled: August 22, 2018Publication date: February 27, 2020Applicant: United Technologies CorporationInventors: Neil L. Tatman, Nathan K. Galle, Richard K. Hayford
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Patent number: 10557367Abstract: An example active clearance control system for a gas turbine engine includes an actuator, and a case wall portion defining an aperture configured to receive the actuator. The actuator is configured to move an air seal segment, and the actuator is insertable to an installed position within the aperture through a radially outer side of the case wall portion.Type: GrantFiled: December 19, 2014Date of Patent: February 11, 2020Assignee: United Technologies CorporationInventors: Ken F. Blaney, Richard K. Hayford, Christopher M. Jarochym
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Patent number: 10519872Abstract: A planetary gear system for a turbomachine includes a forward planetary gear assembly including a plurality of forward planet gears meshed to a forward sun gear disposed on a power shaft and a forward ring gear meshed to the forward planet gears and an aft planetary gear assembly aft of the forward planetary assembly including a plurality of aft planet gears meshed to an aft sun gear disposed on the power shaft and an aft ring gear meshed to the aft planet gears. The system also includes a gear housing disposed between the forward planetary gear assembly and the aft planetary gear assembly. The gear housing includes a stationary carrier, wherein the forward and aft planet gears are rotatably mounted to the stationary carrier, and a mount extending radially from the stationary carrier that is connectable to a stationary portion of the turbomachine.Type: GrantFiled: August 28, 2017Date of Patent: December 31, 2019Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Ken F. Blaney, Todd M. LaPierre, Richard K. Hayford
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Patent number: 10443426Abstract: A blade outer air seal according to an example of the present disclosure includes a seal body extending circumferentially about an axis and including at least one channel having a substantially solid radially outer surface. A substrate is radially inward of the at least one channel with respect to the axis. The substrate and the at least one channel form at least one cavity. A rotor rub strip is radially inward of the substrate.Type: GrantFiled: December 17, 2015Date of Patent: October 15, 2019Assignee: United Technologies CorporationInventors: Philip Robert Rioux, Nicholas R. Leslie, Richard K. Hayford