Patents by Inventor Richard K. Hayford
Richard K. Hayford has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10443435Abstract: A component for a turbomachine includes an annular body defining an inner diameter portion and an outer diameter portion, and a crack guiding slot defined in a surface of the annular body extending from the inner diameter portion radially outward toward the outer diameter portion or extending from the outer diameter portion radially inward toward the inner diameter portion. The outer diameter portion can be mountable to a stationary structure of a turbomachine. The inner diameter portion can be mountable to a turbine vane.Type: GrantFiled: December 15, 2015Date of Patent: October 15, 2019Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Richard K. Hayford, Michael J. Bruskotter, Ross A. Vandenbosch
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Patent number: 10408074Abstract: Aspects of the disclosure are directed to a seal comprising: a first leg that emanates from a center point of the seal and is configured to contact a first component, a second leg that emanates from the center point and is configured to contact a second component that is operative at a temperature that is within a range of 648 degrees Celsius to 1093 degrees Celsius, and a third leg that emanates from the center point.Type: GrantFiled: April 25, 2016Date of Patent: September 10, 2019Assignee: United Technologies CorporationInventors: Brian C. McLaughlin, Thomas E. Clark, Peter J. Milligan, Dairus Deylan McDowell, Jaimie Schweitzer, Jeremy Drake, Richard K. Hayford
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Patent number: 10329931Abstract: A stator assembly includes a platform located on a radially inner end of a plurality of vanes that connects a first vane to a second vane. There is a platform groove on a radially inner side of the platform between the first vane and the second vane.Type: GrantFiled: September 14, 2015Date of Patent: June 25, 2019Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Richard K. Hayford, Philip Robert Rioux
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Patent number: 10240467Abstract: A stator assembly includes a case including an arcuate wall having an aperture with circumferentially spaced first lateral surfaces. A stator vane has an outer platform with a notch. An anti-rotation lug has a base that is received in the notch and a boss extends from the base. The boss is received in the aperture. The boss has second lateral surfaces that engage the first lateral surfaces in an interference fit relationship.Type: GrantFiled: August 3, 2012Date of Patent: March 26, 2019Assignee: United Technologies CorporationInventors: Neil L. Tatman, Richard K. Hayford
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Publication number: 20190032490Abstract: An airfoil assembly for a gas turbine engine according to an example of the present disclosure includes, among other things, an annular shroud having a radially inner face and a radially outer face opposing the radially inner face, a radially inner array of airfoils extending from the radially inner face, and a radially outer array of airfoils extending from the radially outer face. The radially inner array of airfoils are configured to guide flow within a radially inner bypass flow passage, the radially inner bypass flow passage bypassing and being radially outward of a compressor section. At least one, but fewer than each, airfoil of the radially inner array of airfoils is circumferentially aligned with a corresponding airfoil in the radially outer array of airfoils, and the remaining airfoils in the radially inner array of airfoils are misaligned with the airfoils of the radially outer array of airfoils. A method of reducing a vibratory response of airfoils is also disclosed.Type: ApplicationFiled: August 21, 2018Publication date: January 31, 2019Inventors: Richard K. Hayford, Steven J. Ford
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Patent number: 10167738Abstract: A turbine engine case spacer includes an air seal and a flange. The air seal is snap fit to the flange, and each flange includes at least two distinct material layers.Type: GrantFiled: February 26, 2014Date of Patent: January 1, 2019Assignee: United Technologies CorporationInventors: Richard K. Hayford, Paul M. Lutjen
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Patent number: 10125636Abstract: A bowed rotor prevention system for a gas turbine engine is provided. The bowed rotor prevention system includes a thermoelectric generator system operable to produce electricity from waste heat of the gas turbine engine. The bowed rotor prevention system also includes a bowed rotor prevention motor operable to drive rotation of turbomachinery of the gas turbine engine using the electricity produced by the thermoelectric generator system.Type: GrantFiled: February 12, 2016Date of Patent: November 13, 2018Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: David P. Dube, Richard K. Hayford
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Patent number: 10119403Abstract: An example method of reducing a vibratory response of airfoils that support a shroud includes circumferentially misaligning some of the airfoils in a radially inner array of airfoils with all airfoils of a radially outer array of airfoils, and circumferentially aligning at least one of the airfoils in the radially inner array of airfoils with all airfoils of the radially outer array of airfoils.Type: GrantFiled: February 10, 2015Date of Patent: November 6, 2018Assignee: United Technologies CorporationInventors: Richard K. Hayford, Steven J. Ford
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Patent number: 10119410Abstract: A vane seal system includes a non-rotatable vane segment that has an airfoil with a pocket at one end thereof. The pocket spans in an axial direction between forward and trailing sides, with respect to the airfoil, and in a lateral direction between open lateral sides. A seal member extends in the pocket. The seal member includes a seal element and at least one spring portion that is configured to positively locate the seal member in the axial direction in the pocket. A method for positioning the seal member in a vane seal system includes positively locating the seal member in the axial direction in the pocket using the spring portion.Type: GrantFiled: September 23, 2014Date of Patent: November 6, 2018Assignee: United Technologies CorporationInventors: Mark J. Rogers, Carl S. Richardson, Richard K. Hayford, Kenneth E. Carman, Jonathan J. Earl
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Publication number: 20180252165Abstract: A planetary gear system for a turbomachine includes a forward planetary gear assembly including a plurality of forward planet gears meshed to a forward sun gear disposed on a power shaft and a forward ring gear meshed to the forward planet gears and an aft planetary gear assembly aft of the forward planetary assembly including a plurality of aft planet gears meshed to an aft sun gear disposed on the power shaft and an aft ring gear meshed to the aft planet gears. The system also includes a gear housing disposed between the forward planetary gear assembly and the aft planetary gear assembly. The gear housing includes a stationary carrier, wherein the forward and aft planet gears are rotatably mounted to the stationary carrier, and a mount extending radially from the stationary carrier that is connectable to a stationary portion of the turbomachine.Type: ApplicationFiled: August 28, 2017Publication date: September 6, 2018Inventors: Ken F. Blaney, Todd M. LaPierre, Richard K. Hayford
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Patent number: 9879551Abstract: An airfoil includes an airfoil structure defining a damping network that includes a first cavity, a second cavity, a flow passage connecting the first and second cavities. The airfoil further includes a damping material configured to flow through the damping network. A method of forming an airfoil includes forming an airfoil body having a damping network that includes a first cavity, a second cavity, and a flow passage connecting the first and second cavities. The method further includes adding a damping material configured to flow through the damping network.Type: GrantFiled: April 28, 2015Date of Patent: January 30, 2018Assignee: United Technologies CorporationInventors: Ken F. Blaney, Richard K. Hayford
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Patent number: 9803496Abstract: A blade outer air seal for use in a gas turbine engine having an axis of rotation includes a main body having a mating face configured to face, be positioned radially outward from, and be positioned adjacent to a rotor blade of the gas turbine engine. The blade outer air seal also includes an axial member extending aft from the main body, having a first radial face configured to face a second radial face of an outer diameter platform of a stator of the gas turbine engine, and having a first abradable material coupled to the first radial face.Type: GrantFiled: July 1, 2015Date of Patent: October 31, 2017Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Paul M. Lutjen, Richard K. Hayford
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Publication number: 20170306779Abstract: Aspects of the disclosure are directed to a seal comprising: a first leg that emanates from a center point of the seal and is configured to contact a first component, a second leg that emanates from the center point and is configured to contact a second component that is operative at a temperature that is within a range of 648 degrees Celsius to 1093 degrees Celsius, and a third leg that emanates from the center point.Type: ApplicationFiled: April 25, 2016Publication date: October 26, 2017Inventors: Brian C. McLaughlin, Thomas E. Clark, Peter J. Milligan, Dairus Deylan McDowell, Jaimie Schweitzer, Jeremy Drake, Richard K. Hayford
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Patent number: 9797262Abstract: A vane cluster includes a split damped outer shroud and an inner shroud spaced from the split damped outer shroud with a multiple of stator vane airfoils that extend between the split damped outer shroud and the inner shroud.Type: GrantFiled: May 23, 2014Date of Patent: October 24, 2017Assignee: United Technologies CorporationInventors: Carl S. Richardson, Mark J. Rogers, Jonathan J. Earl, Kenneth E. Carman, Richard K. Hayford
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Patent number: 9752442Abstract: An airfoil includes an airfoil body having a first section and a second section that differ in coefficient of thermal expansion by at least 10% and that each have a through-thickness that is 20% or greater than a through-thickness of the airfoil body. The second section is arranged in thermomechanical juxtaposition with the first section such that the first section and the second section cooperatively thermomechanically control a profile of the airfoil body responsive to varying thermal conditions.Type: GrantFiled: September 16, 2016Date of Patent: September 5, 2017Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Richard K. Hayford, Paul M. Lutjen
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Patent number: 9745898Abstract: A planetary gear system for a turbomachine includes a forward planetary gear assembly including a plurality of forward planet gears meshed to a forward sun gear disposed on a power shaft and a forward ring gear meshed to the forward planet gears and an aft planetary gear assembly aft of the forward planetary assembly including a plurality of aft planet gears meshed to an aft sun gear disposed on the power shaft and an aft ring gear meshed to the aft planet gears. The system also includes a gear housing disposed between the forward planetary gear assembly and the aft planetary gear assembly. The gear housing includes a stationary carrier, wherein the forward and aft planet gears are rotatably mounted to the stationary carrier, and a mount extending radially from the stationary carrier that is connectable to a stationary portion of the turbomachine.Type: GrantFiled: December 18, 2015Date of Patent: August 29, 2017Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Ken F. Blaney, Todd M. LaPierre, Richard K. Hayford
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Publication number: 20170239763Abstract: A structural element for repairing a damaged component comprising a shaped cavity configured to receive the damaged component and a repair material, the shaped cavity comprising a material having a first melting point and the repair material comprising a material having a second melting point that is lower than the first melting point. The shaped cavity may comprise a preform for the damaged component. The preform may comprise a mold configured to reconstruct the shape of the damaged component. The repair material may comprise a first material and a second material, the second material having a melting point that is lower than the first material. The repair material may comprise a Nickel-Boron composition. The repair material may have a melting point that is approximately 40 degrees Fahrenheit lower than the melting point of the damaged component.Type: ApplicationFiled: May 9, 2017Publication date: August 24, 2017Applicant: United Technologies CorporationInventors: Philip R. Belanger, Paul M. Lutjen, Richard K. Hayford
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Publication number: 20170234166Abstract: A bowed rotor prevention system for a gas turbine engine is provided. The bowed rotor prevention system includes a thermoelectric generator system operable to produce electricity from waste heat of the gas turbine engine. The bowed rotor prevention system also includes a bowed rotor prevention motor operable to drive rotation of turbomachinery of the gas turbine engine using the electricity produced by the thermoelectric generator system.Type: ApplicationFiled: February 12, 2016Publication date: August 17, 2017Inventors: David P. Dube, Richard K. Hayford
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Publication number: 20170175559Abstract: A blade outer air seal according to an example of the present disclosure includes a seal body extending circumferentially about an axis and including at least one channel having a substantially solid radially outer surface. A substrate is radially inward of the at least one channel with respect to the axis. The substrate and the at least one channel form at least one cavity. A rotor rub strip is radially inward of the substrate.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventors: Philip Robert Rioux, Nicholas R. Leslie, Richard K. Hayford
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Patent number: 9682449Abstract: A structural element and method for repairing a damaged portion of a metal component utilizes a preform configured to engage with the metal component and receive a repair material. The preform may be made of a material having a first melting point, and the repair material may be made of a material having a second melting point that is lower than the first melting point. The preform may be a mold configured to reconstruct the shape of the damaged portion of the metal component. The repair material may include a first material and an additive material, such as boron. The repair material may have a melting point that is approximately 40 degrees Fahrenheit lower than the melting point of the metal component.Type: GrantFiled: April 15, 2015Date of Patent: June 20, 2017Assignee: United Technologies CorporationInventors: Philip R. Belanger, Paul M. Lutjen, Richard K. Hayford