Patents by Inventor Robert Clayton Wheland

Robert Clayton Wheland has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11274226
    Abstract: The present disclosure relates to solutions for forming a fluoropolymer coatings, comprising: i) an organic solvent, and dissolved therein ii) a fluoropolymer comprising repeat units arising from specific fluoroolefin, alkyl or aryl vinyl ether and alkenyl silane monomers. The present fluoropolymer solutions have long shelf stability life, minimal to no formation of insoluble residue or gel over the period between their manufacture and use, are of a viscosity that allows for facile filtration and so are substantially free from undesirable submicron size particles, have a dissolved polymer content such that the solutions are of utility in commercial single-coat coating processes, and afford fluoropolymer coatings on substrates that have excellent adhesion to the substrate during use and over the lifetime of the electronic device.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: March 15, 2022
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Xudong Chen, Timothy Edward Hopkins, Robert Clayton Wheland
  • Publication number: 20200165480
    Abstract: The present disclosure relates to a photocrosslinkable fluoropolymer coating composition, a coating layer comprising a photocrosslinked fluoropolymer and a process for forming the coating layer. Coating layers comprising the crosslinked fluoropolymer have low dielectric constants, low water absorptivity, good adhesion to conventional electronic device substrates, and are able to be photoimaged so as to provide the very fine features needed for modern electronic devices.
    Type: Application
    Filed: July 17, 2018
    Publication date: May 28, 2020
    Applicant: THE CHEMOURS COMPANY FC, LLC
    Inventors: XUDONG CHEN, ROBERT CLAYTON WHELAND
  • Publication number: 20190040274
    Abstract: The present disclosure relates to solutions for forming a fluoropolymer coatings, comprising: i) an organic solvent, and dissolved therein ii) a fluoropolymer comprising repeat units arising from specific fluoroolefin, alkyl or aryl vinyl ether and alkenyl silane monomers. The present fluoropolymer solutions have long shelf stability life, minimal to no formation of insoluble residue or gel over the period between their manufacture and use, are of a viscosity that allows for facile filtration and so are substantially free from undesirable submicron size particles, have a dissolved polymer content such that the solutions are of utility in commercial single-coat coating processes, and afford fluoropolymer coatings on substrates that have excellent adhesion to the substrate during use and over the lifetime of the electronic device.
    Type: Application
    Filed: January 30, 2017
    Publication date: February 7, 2019
    Applicant: THE CHEMOURS COMPANY FC, LLC
    Inventors: XUDONG CHEN, TIMOTHY EDWARD HOPKINS, ROBERT CLAYTON WHELAND
  • Patent number: 10190015
    Abstract: The present disclosure relates to a passivation layer comprising a photocrosslinked fluoropolymer and a process for forming the layer. Passivation layers comprising the crosslinked fluoropolymer have low dielectric constants, low water absorptivity and are able to be photoimaged so as to provide the very fine features needed for modern electronic equipment.
    Type: Grant
    Filed: May 27, 2015
    Date of Patent: January 29, 2019
    Assignee: THE CHEMOURS COMPANY FC, LLC
    Inventors: Ralph Birchard Lloyd, James F Ryley, Robert Clayton Wheland, Sung Jin Chung
  • Publication number: 20170114242
    Abstract: The present disclosure relates to a passivation layer comprising a photocrosslinked fluoropolymer and a process for forming the layer. Passivation layers comprising the crosslinked fluoropolymer have low dielectric constants, low water absorptivity and are able to be photoimaged so as to provide the very fine features needed for modern electronic equipment.
    Type: Application
    Filed: May 26, 2015
    Publication date: April 27, 2017
    Inventors: RALPH BIRCHARD LLOYD, JAMES F RYLEY, ROBERT CLAYTON WHELAND, DANIEL CHUNG
  • Patent number: 9567419
    Abstract: This invention pertains to a novel perfluoroalkyl-crosslinked fluoropolymer with perfluoroether pendant groups. The perfluoroalkyl-crosslinked fluoropolymer hereof is particularly well-suited for use in chemically and thermally aggressive environments, in part by virtue of the highly stable perfluoroalkyl crosslink. The perfluroalkyl-crosslinked fluoropolymer hereof can be prepared by crosslinking in situ a crosslinkable precursor in the form of a shaped article. A crosslinkable precursor is a fluoropolymer having a dichloroamino-functionalized functionalized perfluoroether pendant group.
    Type: Grant
    Filed: September 26, 2013
    Date of Patent: February 14, 2017
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Christopher J. Bish, Robert Clayton Wheland
  • Patent number: 9512256
    Abstract: This invention pertains to a novel fluoropolymer characterized by a dichloroamino-functionalized perfluoroether pendant group that terminates in —CF2NCl2. The polymer so formed is crosslinkable and useful for the preparation of shaped articles and photo-imaged coatings. The novel fluoropolymer can be thermally treated to form crosslinked fluoropolymers with highly stable perfluoroalkylene crosslinks. The novel fluoropolymer is conveniently prepared by treating a cyano-functionalized fluoropolymer with Cl—F.
    Type: Grant
    Filed: September 26, 2013
    Date of Patent: December 6, 2016
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Christopher J. Bish, Donald F. Lyons, Robert Clayton Wheland
  • Patent number: 9481769
    Abstract: This invention pertains to a novel thermal process for converting a fluoropolymer having cyano-functionalized perfluoroether pendant groups into a novel perfluoroalkyl-crosslinked fluoropolymer having perfluoroether pendant groups. The process comprises heating the fluoropolymer having cyano-functionalized perfluoroether pendant groups in the presence of Cl—F to a temperature in the range of 200 to 300° C. The fluoropolymer having cyano-functionalized perfluoroether pendant groups can first be formed into a shaped article, and the shaped article then subject to treatment in situ with Cl—F.
    Type: Grant
    Filed: September 26, 2013
    Date of Patent: November 1, 2016
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Christopher J. Bish, Robert Clayton Wheland
  • Patent number: 9461312
    Abstract: An electrode (31c) for fuel cell comprises: a catalyst carrier (110) that is an electrically-conductive carrier (130) with a catalyst (120) supported thereon; a first electrolyte resin (141); and a second electrolyte resin (142). The first electrolyte resin has oxygen permeability of less than 2.2×10?14 mol/(m s Pa) in an environment having temperature of 80 degrees Celsius and relative humidity of 50%. The second electrolyte resin has oxygen permeability of not less than 2.2×10?14 mol/(m s Pa) in the environment having temperature of 80 degrees Celsius and relative humidity of 50%.
    Type: Grant
    Filed: August 7, 2012
    Date of Patent: October 4, 2016
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, E.I. DUPONT DE NEMOURS AND COMPANY
    Inventors: Masanori Aimu, Randal Lewis Perry, Mark Gerrit Roelofs, Robert Clayton Wheland, Ralph Munson Aten, Andri E. Elia
  • Patent number: 9431661
    Abstract: A cathode catalyst layer used for a polymer electrolyte fuel cell that includes an electrolyte membrane is provided. The cathode catalyst layer comprises a catalyst having weight of not greater than 0.3 mg/cm2 of a reaction surface of the cathode catalyst layer that is adjoining the electrolyte membrane; and an electrolyte resin having oxygen permeability of not less than 2.2*10?14 mol/m/s/Pa in an environment of temperature of 80 degrees Celsius and relative humidity of 50%.
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: August 30, 2016
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, E.I. DUPONT DE NEMOURS AND COMPANY
    Inventors: Nobuaki Nonoyama, Masanori Aimu, Randal Lewis Perry, Mark Gerrit Roelofs, Robert Clayton Wheland, Ralph Munson Aten
  • Patent number: 9321861
    Abstract: This invention pertains to an azo-crosslinked fluoropolymer with perfluoroether pendant groups. The polymer so formed is highly useful in the form of shaped articles with excellent chemical and thermal stability, including photoimaged coatings. The azo-crosslinked fluoropolymer hereof is advantageously formed by exposure to UV radiation of a fluorinated polymer having dichloroamino-functionalized perfluoroether pendant groups. In one embodiment, a fluorinated polymer having dichloroamino-functionalized perfluoroether pendant groups is formed into a shaped article that is then UV-treated in situ.
    Type: Grant
    Filed: September 26, 2013
    Date of Patent: April 26, 2016
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventor: Robert Clayton Wheland
  • Patent number: 9169338
    Abstract: This invention relates to certain photocrosslinkable fluoropolymers, processes for crosslinking the fluoropolymers using UV radiation, and the photocrosslinked fluoropolymers produced.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: October 27, 2015
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Robert Clayton Wheland, Roger Harquail French
  • Publication number: 20150246984
    Abstract: This invention pertains to an azo-crosslinked fluoropolymer with perfluoroether pendant groups. The polymer so formed is highly useful in the form of shaped articles with excellent chemical and thermal stability, including photoimaged coatings. The azo-crosslinked fluoropolymer hereof is advantageously formed by exposure to UV radiation of a fluorinated polymer having dichloroamino-functionalized perfluoroether pendant groups. In one embodiment, a fluorinated polymer having dichloroamino-functionalized perfluoroether pendant groups is formed into a shaped article that is then UV-treated in situ.
    Type: Application
    Filed: September 26, 2013
    Publication date: September 3, 2015
    Inventor: Robert Clayton Wheland
  • Publication number: 20150246990
    Abstract: This invention pertains to a novel fluoropolymer characterized by a dichloroamino-functionalized perfluoroether pendant group that terminates in —CF2NCl2. The polymer so formed is crosslinkable and useful for the preparation of shaped articles and photo-imaged coatings. The novel fluoropolymer can be thermally treated to form crosslinked fluoropolymers with highly stable perfluoroalkylene crosslinks. The novel fluoropolymer is conveniently prepared by treating a cyano-functionalized fluoropolymer with Cl—F.
    Type: Application
    Filed: September 26, 2013
    Publication date: September 3, 2015
    Inventors: Christopher J. Bish, Donald F. Lyons, Robert Clayton Wheland
  • Publication number: 20150247012
    Abstract: This invention pertains to a novel thermal process for converting a fluoropolymer having cyano-functionalized perfluoroether pendant groups into a novel perfluoroalkyl-crosslinked fluoropolymer having perfluoroether pendant groups. The process comprises heating the fluoropolymer having cyano-functionalized perfluoroether pendant groups in the presence of Cl—F to a temperature in the range of 200 to 300° C. The fluoropolymer having cyano-functionalized perfluoroether pendant groups can first be formed into a shaped article, and the shaped article then subject to treatment in situ with Cl—F.
    Type: Application
    Filed: September 26, 2013
    Publication date: September 3, 2015
    Inventors: Christopher J. Bish, Robert Clayton Wheland
  • Publication number: 20150225516
    Abstract: This invention pertains to a thermal treatment process for converting azo crosslinks in an azo-crosslinked fluoropolymer having perfluoroether pendant groups to perfluoroalkyl crosslinks. The perfluoroalkyl crosslinks exhibit greater thermal and chemical stability than to the azo crosslinks. According to the treatment, an azo-crosslinked fluoropolymer having perfluoroether pendant groups is subject to heating in the temperature range of 300 to 350° C. in order to effect a high degree of conversion to the perfluoroalkyl-crosslinked fluoropolymer.
    Type: Application
    Filed: September 26, 2013
    Publication date: August 13, 2015
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventor: Robert Clayton Wheland
  • Publication number: 20150210794
    Abstract: This invention pertains to a novel perfluoroalkyl-crosslinked fluoropolymer with perfluoroether pendant groups. The perfluoroalkyl-crosslinked fluoropolymer hereof is particularly well-suited for use in chemically and thermally aggressive environments, in part by virtue of the highly stable perfluoroalkyl crosslink. The perfluroalkyl-crosslinked fluoropolymer hereof can be prepared by crosslinking in situ a crosslinkable precursor in the form of a shaped article. A crosslinkable precursor is a fluoropolymer having a dichloroamino-functionalized functionalized perfluoroether pendant group.
    Type: Application
    Filed: September 26, 2013
    Publication date: July 30, 2015
    Inventors: Christopher J Bish, Robert Clayton Wheland
  • Publication number: 20150212410
    Abstract: This invention pertains to an imageable article comprising a substrate having a surface, and an imageable film disposed upon said surface, said imageable film comprising a solvent soluble fluoropolymer having dichloroamino-functionalized perfluoroether pendant groups. When subject to imagewise exposure to UV radiation, the solvent soluble fluoropolymer will undergo crosslinking to an azo-crosslinked fluoropolymer having perfluoroether pendant groups. Under imagewise exposure, some portions of the imageable film undergo crosslinking while other portions do not. The portions that do not, can be washed away, leaving behind an image on the substrate, thereby preparing the imaged article hereof.
    Type: Application
    Filed: September 26, 2013
    Publication date: July 30, 2015
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventor: Robert Clayton Wheland
  • Patent number: 8895681
    Abstract: Amorphous hydrofluoroolefin telomers are prepared by a free-radical polymerization process conducted at high temperature and pressure in the presence of non-monomeric chain transfer agent.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: November 25, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Jon Lee Howell, Clay Woodward Jones, Robert Clayton Wheland
  • Patent number: 8765876
    Abstract: Fluoroelastomer compositions comprising fluoroelastomers having copolymerized units of a nitrile-containing cure site monomer are cured with certain hydrazide curatives. The hydrazide is of the general formula R1(C(O))nNHNHR2, wherein n is 1 or 2; R1 is NH2, NHNH2, NHR3, NR32, NHNHC(O)NH2, NHNHC(O)NHNH2, NHNHR2, or NHC(O)NHNH2; R2 is H, alkyl, aryl, heterocycle, CO2R3, C(O)R3, CH2R4, or C(O)R4; R3 is alkyl, aryl, heterocycle, or CH2R4; and R4 is a fluoroalkyl group.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: July 1, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Christopher J Bish, Peter A Morken, Robert Clayton Wheland