Abstract: A method is provided for manufacturing a disposable absorbent article having multiple printed components, the method including positioning a first side panel adjacent a chassis such that first side panel medial edge is adjacent the chassis lateral edge, wherein the outer cover portion and the first side panel portion of a printed band feature each have a distal edge and a proximal edge, and wherein manufacturing is controlled such that a misalignment offset of either the distal edge of the outer cover portion and the distal edge of the first side panel portion, or the proximal edge of the outer cover portion and the proximal edge of the first side panel portion, of up to 100 percent of a longitudinal height of the outer cover portion is allowable and does not result in culling the article

Abstract: An absorbent article is provided for personal wear about a wearer's waist. The article includes a pair of front side panels attached to the front waist region and a pair of back side panels attached to the back waist region, and is configurable from a wear configuration to a disposal configuration in which the article is generally compacted for disposal. The article also includes a disposal tab having an attachment region with an attachment width and a tab region with a gripping width, the attachment region attached to one of the front or back side panels, the tab region being attachable to the article in at least the disposal configuration of the article, wherein the attachment width is substantially equal to the gripping width.

Abstract: A folded disposable absorbent garment has an absorbent chassis, a pair of front side panels extending from a front region of the absorbent chassis, and a pair of back side panels extending from a back region of the absorbent chassis. A first fastening component is disposed on each of the front side panels and a second fastening component is disposed on each of the back side panels. Each of the second fastening components is releasably attached to a respective one of the first fastening components to define a pair of refastenable seams. The front side panels and the back side panels are folded such that each of the refastenable seams overlies an outer surface of one of the front region and the back region of the absorbent chassis in a plane generally parallel to the front and back regions of the absorbent chassis.

Abstract: An absorbent article having a built-in size indicator is disclosed. The size indicator, for instance, comprises a stretchable panel that changes color when stretched. The panel may change color to indicate that the article is the correct size for the wearer or may change color to indicate that the article is too small. Still another embodiment, the stretchable panel may change from a first color indicating that the article is too large, to a second color that indicates the article is the correct size, and to a third color that indicates the article is too small. The stretchable panel may be made from any suitable color changing materials. For example, in one embodiment, the panel may include a gathered layer that is printed with a particular color only at the peaks of the gathered layer. As the gathered material is stretched, the material changes color due to the newly exposed regions. In other embodiments, the stretchable panel comprises a film that changes color when stretched.

Abstract: A process for making a prefastened and refastenable pant includes providing a plurality of discrete articles having side panels and waist regions including an activatable retractive material. The side panels can be folded parallel to a longitudinal centerline to overlap at least portions of first and second fastening components. The fastening components are then engaged to form a prefastened and refastenable pant. The retractive material can be activated subsequent to engagement of the fastening components, or subsequent to obtaining position control of the side panels, to provide the pant with a waistband-to-hip circumference ratio of about 95 percent or less. The prefastened and refastenable pant and apparatus for its manufacture are also disclosed.

Abstract: A disposable absorbent pant having refastenable seams that minimize the product's potential for tearing when forces are applied to separate the refastenable seams. More particularly, the refastenable seams have a shear separation strength that is less than a tensile or tear strength of the outer cover and/or side panels. Also, the bonding strength between a fastening component and the portion of the chassis to which the fastening component is bonded may be greater than the shear separation strength of the refastenable seams. Additionally, the shear separation strength of the refastenable seams may be greater than the peel separation strength of the refastenable seams to enable easy unfastening of the garment through the application of peel forces.

Abstract: An absorbent article includes a central absorbent assembly having a front waist region, a back waist region, and a crotch region interconnecting the front and back waist regions. Front side panels extend outward from the front waist region and back side panels extend outward from the back waist region. The article also includes a pair of tabs. Each tab has an attachment region attached to one of the front side panels and the back side panels, and a tab region extending transversely outward from the attachment region and being releasably attachable to the other one of the front side panels and the back side panels. The one of the front side panels and the back side panels to which the attachment region of the tab is attached has a first stiffness and at least a portion of the tab region of the tab has a second stiffness greater than the first stiffness.

Abstract: An absorbent article for personal wear has front and back waist regions that are one of permanently attached and releasably attachable to define transversely opposite sides each extending a length Lp from a waist opening to a leg opening of the article. A disposal tab has an attachment region attached to one side of the article and extending a greatest length La along at least a portion of the length Lp of the side. A tab region of the tab extends transversely outward from the attachment region a greatest distance Dt and is attachable to the article in at least the disposal configuration of the article. The greatest length La of the attachment region of the tab is substantially greater than the greatest distance Dt that the tab region extends transversely outward from the attachment region. The greatest length La of the attachment region is in the range of about 35 percent to 100 percent of the length Lp of the side of the article.

Abstract: A pant has a garment shell. The garment shell includes a front region, a back region, a contracted crotch region, side seams connecting the front region to the back region, two leg openings, and hanging legs. At least a portion of each of the front region, the back region, the contracted crotch region and the hanging legs include portions of a single flat web. The hanging legs include no elasticization around a full periphery of the leg openings and are adapted to hang loosely about a wearer's thigh.

Abstract: Absorbent articles are disclosed having extended waistbands. More particularly, the absorbent articles include a back waistband and/or a front waistband that encircle a portion of the circumference of the waist opening. The absorbent article includes a front portion attached to a back portion by a pair of stretchable side areas. Each of the side areas are made from at least two panels that are connected together along a vertical attachment area. In accordance with the present disclosure, a waistband is incorporated into the article that extends over the entire front portion or the entire back portion and terminates at opposite ends on opposing side areas. Each end of the waistband, however, terminates prior to the vertical attachment areas leaving a gap in between. The presence of the gap has been found to provide various benefits and advantages including improved stretch properties for donning the article.

Abstract: Packaged garments having pre-fastened, refastenable seams tucked in a certain position can preserve fastener performance. Such refastenable seams are particularly suitable for side seams on pant-like absorbent garments. Prior to packaging the garment, the refastenable seams are pre-fastened and tucked into the garment such that any resilient fastening components lie flat in a plane parallel to a plane in which front and back waist portions of the garment lie. When the garment is compressed and packaged, the resilient fastening components remain flat and do not become creased or crushed.

Abstract: In a method and apparatus for mechanically fastening a partially assembled absorbent undergarment during manufacture, a longitudinal folding device is carried by a transport device and moveable between an open configuration in which it receives a partially assembled undergarment, and a closed configuration in which the undergarment is folded longitudinally by the folding device. A first transverse folding device folds a first fastening portion of the undergarment relative to the folding device and generally toward a second fastening portion, and a second transverse folding device carried by the transport device folds the second fastening portion relative to the folding device and generally toward the first fastening portion to facilitate engagement therebetween. A separate retention member is carried by the transport device and draws at least one of the first and second fastening portions against the retention member while the garment is moved by the transport device.

Abstract: A method of producing refastenable side seams in an absorbent garment results in an absorbent garment that is adapted to easy application and removal. The refastenable side seams can be produced in either a cross direction, wherein the width of the product is the machine direction, or a machine direction wherein the length of the product is the machine direction. Each of the refastenable side seams includes a lap side seam, which puts the seams under shear strain, as opposed to peel forces. The resulting garment can be opened and closed on either a left side or a right side of the garment.

Abstract: A method of making a boxer-style pant having side seams, a contracted crotch region and hanging legs. A flat web is provided. Portions are removed from the flat web to define leg openings. The flat web is then contracted either elastically or inelastically in selected areas along the flat web between the leg openings. The flat web is cut into separate pieces, folded and side seams are formed. The pant may include an absorbent.

Abstract: A pant-like absorbent refastenable garment adapted to easy application and removal has hook and loop fasteners on the front and back side panels and in particular embodiments frangible bonds connecting the front and back side panels. The frangible bonds connecting the front and back side panels can be easily broken by the user prior to use and the hook and loop fasteners can be engaged prior to, or during, donning. The hook and loop fasteners do not need to be prefastened at the time of manufacture.

Abstract: A method of applying leg elastics to absorbent garments involves optimizing the spacing between multiple elastic members. The elastic members are bonded to a substrate with variable spacing along the length of the leg opening. More particularly, narrower spacing is provided in the crotch area, thereby providing higher gasketing pressure, while wider spacing is provided in areas outside the crotch area for lower gasketing pressure and greater comfort. Alternatively, narrower spacing can be applied to the back portion of the leg, with medium spacing in the crotch area and wider spacing in the front portion or the leg, or conversely, wider spacing in the back portion with medium spacing in the crotch area and narrower spacing in the front portion, depending on the wearer's needs. The resulting garments have optimized comfort, fit and containment about the leg openings.

Abstract: A closed-loop system can maintain a pre-set cut length of a material as the material is cut and placed on a web. The system has the ability to measure the actual cut length, compare the average actual cut length to a target cut length, and to adjust web tension or feed roll speed to achieve the target cut length. Actual cut length variation is thereby reduced. Furthermore, short term cut length variation is further reduced by minimizing the tension of the web just prior to the material being cut.

Abstract: A process and apparatus for registering a plurality of discrete components to a continuously moving first layer of material produces a disposable absorbent garment with improved alignment of the components on the first layer of material. The first layer has a plurality of reference marks positioned thereon. Various devices are used to compare distances between the reference marks to distances between corresponding components and synchronize a feed rate of the components to a feed rate of the first layer. After adhering the components to the first layer, the positions of the components relative to the reference marks are once again checked and, if necessary, the setpoint for the feed rate of the components is adjusted.

Abstract: A pant-like absorbent garment adapted to easy application and removal has refastenable side seams. The refastenable side seams extend from a waist opening to each of two leg openings between a front panel and a back panel. Each of the refastenable side seams includes a fastening component and a mating fastening component, each of which comprises either a hook material or a loop material. A portion of the mating fastening component can be die-cut in a sinusoidal or other nesting shape. The resulting refastenable seams can be lap seams, dual fastened lap seams, standing butt seams, or dual fastened standing butt seams.

Abstract: A prefastened absorbent garment is manufactured with its longitudinal axis in the machine direction. A web of garment chassis material extending in the machine direction is overlaid with a side panel web laying substantially within the garment chassis borders. The side panel web is attached to the chassis web and has fasteners thereon. The side panel web can be split in two and folded to place its fasteners in proximity to complementary fasteners disposed at the opposing end of the garment on the chassis web when the chassis web is folded.