Abstract: A method of producing refastenable side seams in an absorbent garment results in an absorbent garment that is adapted to easy application and removal. The refastenable side seams can be produced in either a cross direction or a machine direction. Each of the refastenable side seams is a dual side seam that includes a standing butt seam formed between a front lap seam and a back lap seam. The resulting garment can be opened and closed on either a front side of the garment or a back side of the garment.

Abstract: A method and apparatus for folding garments is suitable for use with garments having discrete mechanical fastening components and suitable for the manufacture of prefastened and refastenable garments. The garments or other discrete articles define leading and trailing halves with opposed side panels. A chassis portion and side panels of the garments can be controlled during folding by providing a three piece vacuum puck design and/or a channeled transfer plate as well as a layer of air under the leading side panels.

Abstract: A process for making a prefastened and refastenable pant includes providing a plurality of discrete articles having side panels and waist regions including an activatable retractive material. The side panels can be folded parallel to a longitudinal centerline to overlap at least portions of first and second fastening components. The fastening components are then engaged to form a prefastened and refastenable pant. The retractive material can be activated subsequent to engagement of the fastening components, or subsequent to obtaining position control of the side panels, to provide the pant with a waistband-to-hip circumference ratio of about 95 percent or less. The prefastened and refastenable pant and apparatus for its manufacture are also disclosed.

Abstract: A process and apparatus for controllably registering two continuously moving layers of material is provided. A continuously moving first layer has a plurality of components thereon, and a continuously moving second layer has a plurality of reference marks representing a respective plurality of components thereon. The process and apparatus control the distance between reference marks of the second layer to a selected distance, and controllably registers each reference mark of the second layer to a respective component or reference mark of the continuously moving first layer.

Abstract: A method for positioning side panels during manufacture of a pant includes positioning the side panels within fluid flow devices. The side panels can move parallel or perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside within the fluid flow devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction while the side panels reside within the fluid flow devices.

Abstract: A pant-like absorbent garment adapted to easy application and removal has refastenable side seams. The refastenable side seams extend from a waist opening to each of two leg openings between a front panel and a back panel. Each of the refastenable side seams includes a fastening component and a mating fastening component, each of which comprises either a hook material or a loop material. A portion of the mating fastening component can be die-cut in a sinusoidal or other nesting shape. The resulting refastenable seams can be lap seams, dual fastened lap seams, standing butt seams, or dual fastened standing butt seams.

Abstract: A method of applying leg elastics to absorbent garments involves varying the number and position of feed nips and idler rolls and optimizing the tension between multiple elastic members. The elastic members are bonded to a substrate with variable tension. More particularly, higher tension is provided in the areas of the garment where greater gasketing pressure is required, while lower tension is provided in areas where greater comfort is desired and high gasketing pressure is not needed. Furthermore, each elastic member may vary in degrees of tension from the other elastic members. The resulting garments have optimized comfort, fit and containment about the leg openings.

Abstract: Efficient high speed methods for making garments with fastening components include positioning first fastening components on one surface of a product assemblage on opposite sides of a machine center line at selected first cross machine direction locations. In particular embodiments, second fastening components are positioned on another surface of the product assemblage on opposite sides of the machine center line at selected second cross machine direction locations. The product assemblage can be processed through bonding devices disposed at selected cross machine direction locations to bond the fastening components to opposite surfaces of the product assemblage. In other embodiments, the product assemblage can be processed through bonding devices subsequent to positioning the first fastening components.

Abstract: A method of making a boxer-style pant having side seams, a contracted crotch region and hanging legs. A flat web is provided. Portions are removed from the flat web to define leg openings. The flat web is then contracted either elastically or inelastically in selected areas along the flat web between the leg openings. The flat web is cut into separate pieces, folded and side seams are formed. The pant may include an absorbent.

Abstract: A process for making prefastened and refastenable garments includes providing a plurality of discrete articles with mating fastening components disposed in the waist regions. First fastening components are separated from one another by an initial transverse distance. The waist region containing the first fastening components is modified to transversely displace these fastening components to a post displacement distance that is not equal to the initial distance. The process allows for convenient alignment of the fastening components to form refastenable seams.

Abstract: A pant-like absorbent garment having a combined leg elastic and leak guard flap feature. A chassis of the absorbent garment includes an outer cover and a body side liner with at least one elastomeric member folded within the body side liner around each of two leg openings defined by the chassis to form a finished edge around each leg opening. The folded edge of the body side liner is then folded again to create a fully functional flap with the appearance of a leg elastic in the crotch area. The resulting absorbent garment has a three-dimensional leg elastic assembly that creates a bucket for containing body fluids, and furthermore, creates a tailored, soft, comfortable leg and side seal.

Abstract: A disposable absorbent pant having refastenable seams that minimize the product's potential for tearing when forces are applied to separate the refastenable seams. More particularly, the refastenable seams have a shear separation strength that is less than a tensile or tear strength of the outer cover and/or side panels. Also, the bonding strength between a fastening component and the portion of the chassis to which the fastening component is bonded may be greater than the shear separation strength of the refastenable seams. Additionally, the shear separation strength of the refastenable seams may be greater than the peel separation strength of the refastenable seams to enable easy unfastening of the garment through the application of peel forces.

Abstract: A pant-like absorbent garment adapted to the non-symmetrical nature and leakage demands of the anatomy of the human body has variable spacing and curvature among the elastic members bonded around the leg openings such that the spacing and/or curvature is asymmetrical with respect to the wearer's anterior and posterior sides. The spacing and curvature profiles of the elastic members are designed to accommodate various pressure demands around a wearer's legs during different activities. The resulting garment has optimized comfort, fit and containment about the leg openings.

Abstract: A process and apparatus for controllably registering two continuously moving layers of material is provided. A continuously moving first layer has a plurality of components thereon, and a continuously moving second layer has a plurality of reference marks representing a respective plurality of components thereon. The process and apparatus control the distance between reference marks of the second layer to a selected distance, and controllably registers each reference mark of the second layer to a respective component or reference mark of the continuously moving first layer.

Abstract: An absorbent pant garment having a leg opening shape and fastener placement that, together, minimize the likelihood of fastener pop-opens during use. The garment includes a pair of front and back side panels on opposite transverse sides of the garment, with a refastenable seam formed between the front and back side panels including a fastening component on the front side panel and a mating fastening component on the back side panel, with elasticity in the front and/or back side panel. Each of the front and back side panels includes a waist end edge and a leg end edge, with a portion of the waist end edge and a portion of the leg end edge substantially parallel to one another adjacent a distal edge for a distance greater than a transverse width of the fastening component or mating fastening component bonded thereto.

Abstract: A process and apparatus for registering a plurality of discrete components to a continuously moving first layer of material produces a disposable absorbent garment with improved alignment of the components on the first layer of material. The first layer has a plurality of reference marks positioned thereon. Various devices are used to compare distances between the reference marks to distances between corresponding components and synchronize a feed rate of the components to a feed rate of the first layer. After adhering the components to the first layer, the positions of the components relative to the reference marks are once again checked and, if necessary, the setpoint for the feed rate of the components is adjusted.

Abstract: A method and apparatus for folding garments is suitable for use with garments having discrete mechanical fastening components and suitable for the manufacture of prefastened and refastenable garments. The garments or other discrete articles define leading and trailing halves with opposed side panels. A chassis portion and side panels of the garments can be controlled during folding by providing a three piece vacuum puck design and/or a channeled transfer plate as well as a layer of air under the leading side panels.

Abstract: A process and apparatus for registering a plurality of discrete components to a continuously moving first layer of material produces a disposable absorbent garment with improved alignment of the components on the first layer of material. The first layer has a plurality of reference marks positioned thereon. Various devices are used to compare distances between the reference marks to distances between corresponding components and synchronize a feed rate of the components to a feed rate of the first layer. After adhering the components to the first layer, the positions of the components relative to the reference marks are once again checked and, if necessary, the setpoint for the feed rate of the components is adjusted.

Abstract: A prefastened absorbent garment is manufactured with its longitudinal axis in the cross machine direction. A web of garment chassis material extending in the machine direction is overlaid within the garment chassis borders. The side panel webs are attached to the chassis web and have hook and loop fasteners thereon. The garment can be individuated from the combined chassis and side panel webs.

Abstract: A prefastened absorbent garment is manufactured with its longitudinal axis in the machine direction. A web of garment chassis material extending in the machine direction is overlaid with a side panel web. The side panel web is attached at opposite width borders of the chassis web and has one or more complementary fasteners opposing each other in the longitudinal axis direction of the garment chassis web. The garment can be folded to place the complementary fasteners in releasable engagement and individuated from the combined chassis and side panel webs.