Abstract: A prefastened absorbent garment is manufactured with its longitudinal axis in the machine direction. A web of garment chassis material extending in the machine direction is overlaid with a side panel web. The side panel web is attached at opposite width borders of the chassis web and has one or more complementary fasteners opposing each other in the longitudinal axis direction of the garment chassis web. The garment can be folded to place the complementary fasteners in releasable engagement and individuated from the combined chassis and side panel webs.

Abstract: A prefastened absorbent garment is manufactured with its longitudinal axis in the machine direction. A web of garment chassis material extending in the machine direction is overlaid with a side panel web laying substantially within the garment chassis borders. The side panel web is attached to the chassis web and has fasteners thereon. The side panel web can be split in two and folded to place its fasteners in proximity to complementary fasteners disposed at the opposing end of the garment on the chassis web when the chassis web is folded.

Abstract: A method of producing refastenable side seams in an absorbent garment results in an absorbent garment that is adapted to easy application and removal. The refastenable side seams can be produced in either a cross direction, wherein the width of the product is the machine direction, or a machine direction wherein the length of the product is the machine direction. Each of the refastenable side seams includes a lap side seam, which puts the seams under shear strain, as opposed to peel forces. The resulting garment can be opened and closed on either a left side or a right side of the garment.

Abstract: Packaged garments having pre-fastened, refastenable seams tucked in a certain position can preserve fastener performance. Such refastenable seams are particularly suitable for side seams on pant-like absorbent garments. Prior to packaging the garment, the refastenable seams are pre-fastened and tucked into the garment such that any resilient fastening components lie flat in a plane parallel to a plane in which front and back waist portions of the garment lie. When the garment is compressed and packaged, the resilient fastening components remain flat and do not become creased or crushed.

Abstract: A method of applying curved leg elastics to absorbent garments involves stretching and wrapping a pair of elastic ribbons about a first curved surface of a pair of disks. A portion of each of the elastic ribbons folds onto a second surface of each of the disks. The disks are rotated about a point off-center from a center point of the disks. The portions of the elastic ribbons on the second surfaces of the disks are rotated onto a substrate and bonded to the substrate in their stretched positions on the disks, thereby forming finished seams. The resulting absorbent garments have gasket-like leg openings with improved comfort and aesthetic appeal.

Abstract: A pant-like absorbent garment having removable side panels that are releasable and refastenable, such that the resulting garment can be opened and closed on either a front side of the garment or a back side of the garment on either a left side or a right side of the garment. Furthermore, the removable side panels can be reused with a disposable chassis portion of the garment.

Abstract: A method of producing refastenable side seams in an absorbent garment results in an absorbent garment that is adapted to easy application and removal. The refastenable side seams can be produced in either a cross direction or a machine direction. Each of the refastenable side seams is a dual side seam that includes a front lap seam and a back lap seam. The resulting garment can be opened and closed on either a front side of the garment or a back side of the garment on either a left side or a right side of the garment.

Abstract: A method of producing refastenable side seams in an absorbent garment results in an absorbent garment that is adapted to easy application and removal. The refastenable side seams can be produced in a cross direction. Each of the refastenable side seams includes a lap side seam and a standing butt seam. The lap side seam puts the seams under shearing strain during use, as opposed to peel forces.

Abstract: A pant-like absorbent garment having a combined leg elastic and leak guard flap feature. A chassis of the absorbent garment includes an outer cover and a body side liner with at least one elastomeric member folded within the body side liner around each of two leg openings defined by the chassis to form a finished edge around each leg opening. The folded edge of the body side liner is then folded again to create a fully functional flap with the appearance of a leg elastic in the crotch area. The resulting absorbent garment has a three-dimensional leg elastic assembly that creates a bucket for containing body fluids, and furthermore, creates a tailored, soft, comfortable leg and side seal.

Abstract: A method of applying curved leg elastics to absorbent garments involves stretching and wrapping a pair of elastic ribbons about a first curved surface of a pair of pucks. A portion of each of the elastic ribbons is simultaneously folded onto a second surface of each of the pucks. The pucks are attached to a rotating device that rotates the pucks into alignment with a substrate. As the pucks are rotated toward the substrate, the pucks are also oscillated individually toward the substrate. Once the second surfaces of the pucks are aligned parallel to the substrate, the substrate is bonded to the second surface portion of each of the elastic ribbons in their stretched positions on the pucks, thereby forming finished seams. The resulting absorbent garments have gasket-like leg openings with improved comfort and aesthetic appeal.

Abstract: A method of producing refastenable side seams in an absorbent garment results in an absorbent garment that is adapted to easy application and removal. The refastenable side seams can be produced in a cross direction. Each of the refastenable side seams includes a lap side seam, which puts the seams under shearing strain during use, as opposed to peel forces.

Abstract: A method of producing refastenable side seams in an absorbent garment results in an absorbent garment that is adapted to easy application and removal. The refastenable side seams can be produced in either a cross direction or a machine direction. Each of the refastenable side seams is a dual side seam that includes a standing butt seam formed between a front lap seam and a back lap seam. The resulting garment can be opened and closed on either a front side of the garment or a back side of the garment.

Abstract: A method of folding pants is suitable for use with discrete articles including mechanical fastening components and suitable for the manufacture of prefastened and refastenable pants. The discrete articles define leading and trailing halves with opposed side panels. The leading side panels can be maintained separate from the trailing side panels during folding and until the discrete articles are downstream of a folding nip.

Abstract: A method of applying curved leg elastics to absorbent garments involves stretching and wrapping a pair of elastic ribbons about a first curved surface of a pair of pucks. A portion of each of the elastic ribbons is simultaneously folded onto a second surface of each of the pucks. The pucks are attached to a rotating device that rotates the pucks into alignment with a substrate. As the pucks are rotated toward the substrate, the pucks are also oscillated individually toward the substrate. Once the second surfaces of the pucks are aligned parallel to the substrate, the substrate is bonded to the second surface portion of each of the elastic ribbons in their stretched positions on the pucks, thereby forming finished seams. The resulting absorbent garments have gasket-like leg openings with improved comfort and aesthetic appeal.

Abstract: A strong, leak-proof seal includes a number of intermittent ultrasonic bonds spaced closely together. At least two layers of material, such as nonwoven webs laminated to a liquid-impermeable film, can be held together by these bond points. The bond points can be arranged in a pattern, such that material that is displaced during the bonding process blocks the passage of any fluid between the bond points.

Abstract: A panel positioning system can be used to position side panels during manufacture of a pant. As a pant is transported in a machine direction, the panel positioning system moves a pant side panel in a direction generally perpendicular to the machine direction. The panel positioning system can comprise a drive mechanism, a positioning mechanism operatively connected to the drive mechanism, and a head connected to the positioning mechanism. The drive mechanism and the positioning mechanism can cause the head to move in an orbital profile and contact the side panel. The orbital profile can lie in a plane generally perpendicular to a pant transport plane or in a plane oblique to a pant transport plane.

Abstract: Efficient high speed methods for making garments with fastening components include positioning first fastening components on one surface of a product assemblage on opposite sides of a machine center line at selected first cross machine direction locations. In particular embodiments, second fastening components are positioned on another surface of the product assemblage on opposite sides of the machine center line at selected second cross machine direction locations. The product assemblage can be processed through bonding devices disposed at selected cross machine direction locations to bond the fastening components to opposite surfaces of the product assemblage. In other embodiments, the product assemblage can be processed through bonding devices subsequent to positioning the first fastening components.

Abstract: A process for making prefastened and refastenable garments includes providing a plurality of discrete articles with mating fastening components disposed in the waist regions. First fastening components are separated from one another by an initial transverse distance. The waist region containing the first fastening components is modified to transversely displace these fastening components to a post displacement distance that is not equal to the initial distance. The process allows for convenient alignment of the fastening components to form refastenable seams.

Abstract: A process and apparatus for controllably registering two continuously moving layers of material is provided. One of the layers is elasticized and has a plurality of reference marks representing a plurality of separate and distinct components, and the other of the continuously moving layers has a respective plurality of components thereon. The process and apparatus controls the distance between reference marks to a selected distance, and controllably registers each reference mark to a respective component of the continuously moving second layer.