Patents by Inventor Ryuichi Asako

Ryuichi Asako has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10734204
    Abstract: There is disclosed a method for cleaning a component of a plasma processing apparatus which is disposed in an inner space defined by a processing chamber of the plasma processing apparatus. The cleaning method comprises: forming a film on the surface of the component, wherein a compound forming the film is generated by polymerization of a first compound contained in a first gas and a second compound contained in a second gas, the first compound being isocyanate and the second compound being amine or a compound having a hydroxyl group; transferring the component from the processing chamber to a heating chamber after substrate treatment is performed in the inner space; and heating the component so that depolymerization of the compound forming the film occurs.
    Type: Grant
    Filed: January 15, 2019
    Date of Patent: August 4, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takao Funakubo, Ryuichi Asako
  • Publication number: 20200211857
    Abstract: A substrate processing method is provided. In the method, a substrate is provided. A monomer that is chemically bonded to the substrate is supplied onto the substrate. An initiator for polymerizing the monomer is supplied to the substrate having the supplied monomer thereon, thereby forming a polymer film.
    Type: Application
    Filed: December 20, 2019
    Publication date: July 2, 2020
    Inventor: Ryuichi ASAKO
  • Publication number: 20200203150
    Abstract: A composition for film deposition that includes a first component and a second component, wherein the second component polymerizes with the first component to form a nitrogen-containing carbonyl compound, and wherein a difference between desorption energy of the first component and desorption energy of the second component is greater than 10 kJ/mol, is provided.
    Type: Application
    Filed: May 24, 2019
    Publication date: June 25, 2020
    Inventors: Tatsuya YAMAGUCHI, Ryuichi ASAKO
  • Patent number: 10626497
    Abstract: There is disclosed a method for cleaning a component of a plasma processing apparatus, a surface of the component being included in a surface that defines an inner space formed in a chamber of the plasma processing apparatus. The cleaning method comprises: forming a film on the surface of the component by supplying a first gas and a second gas into the inner space, wherein a compound forming the film is generated by polymerization of a first compound contained in the first gas and a second compound contained in the second gas, the first compound being isocyanate and the second compound being amine or a compound having a hydroxyl group; and removing, after substrate treatment is performed in the inner space, a deposit formed on the film during the substrate treatment by heating the component so that depolymerization of the compound forming the film occurs.
    Type: Grant
    Filed: January 15, 2019
    Date of Patent: April 21, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takao Funakubo, Ryuichi Asako
  • Publication number: 20190326104
    Abstract: A plasma processing method is performed in a state where a focus ring is disposed on a supporting table to surround an edge of a substrate by a plasma processing apparatus. The plasma processing apparatus includes a chamber and the supporting table provided in the chamber and configured to support the substrate mounted thereon. The plasma processing method includes forming an organic film on the focus ring to reduce a difference between a position of an upper surface of the focus ring in a vertical direction and a reference position, and performing plasma processing on the substrate after the formation of the organic film.
    Type: Application
    Filed: April 23, 2019
    Publication date: October 24, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Ryuichi ASAKO, Masahiro TABATA, Takao FUNAKUBO
  • Publication number: 20190326106
    Abstract: There is provided a method for etching an organic region of a substrate. In the method, an organic film is formed on a surface in a chamber of a plasma processing apparatus. The surface extends out around a region where the substrate is to be disposed in the chamber of the plasma processing apparatus, and the organic region is etched by chemical species from plasma in the chamber.
    Type: Application
    Filed: April 22, 2019
    Publication date: October 24, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Ryuichi ASAKO, Masahiro TABATA, Takao FUNAKUBO
  • Publication number: 20190221406
    Abstract: There is disclosed a method for cleaning a component of a plasma processing apparatus which is disposed in an inner space defined by a processing chamber of the plasma processing apparatus. The cleaning method comprises: forming a film on the surface of the component, wherein a compound forming the film is generated by polymerization of a first compound contained in a first gas and a second compound contained in a second gas, the first compound being isocyanate and the second compound being amine or a compound having a hydroxyl group; transferring the component from the processing chamber to a heating chamber after substrate treatment is performed in the inner space; and heating the component so that depolymerization of the compound forming the film occurs.
    Type: Application
    Filed: January 15, 2019
    Publication date: July 18, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takao FUNAKUBO, Ryuichi ASAKO
  • Publication number: 20190218663
    Abstract: There is disclosed a method for cleaning a component of a plasma processing apparatus, a surface of the component being included in a surface that defines an inner space formed in a chamber of the plasma processing apparatus. The cleaning method comprises: forming a film on the surface of the component by supplying a first gas and a second gas into the inner space, wherein a compound forming the film is generated by polymerization of a first compound contained in the first gas and a second compound contained in the second gas, the first compound being isocyanate and the second compound being amine or a compound having a hydroxyl group; and removing, after substrate treatment is performed in the inner space, a deposit formed on the film during the substrate treatment by heating the component so that depolymerization of the compound forming the film occurs.
    Type: Application
    Filed: January 15, 2019
    Publication date: July 18, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takao FUNAKUBO, Ryuichi ASAKO
  • Publication number: 20190198350
    Abstract: A method of processing a substrate is provided. The substrate includes an etching target region and a patterned region. The patterned region is provided on the etching target region. In the method, an organic film is formed on a surface of the substrate. Subsequently, the etching target region is etched by plasma generated from a processing gas. The organic film is formed in a state that the substrate is placed in a processing space within a chamber. When the organic film is formed, a first gas containing a first organic compound is supplied toward the substrate, and then, a second gas containing a second organic compound is supplied toward the substrate. An organic compound constituting the organic film is generated by polymerization of the first organic compound and the second organic compound.
    Type: Application
    Filed: December 21, 2018
    Publication date: June 27, 2019
    Inventors: Masahiro Tabata, Toru Hisamatsu, Sho Kumakura, Ryuichi Asako, Shinya Ishikawa, Masanobu Honda
  • Patent number: 10304725
    Abstract: Embodiments are disclosed for processing microelectronic workpieces having patterned structures that include ultra-low dielectric constant (k) (ULK) material layers. In particular, embodiments are disclosed that deposit protective layers to protect ULK features during etch processing of patterned structures within substrates for microelectronic workpieces. For certain embodiments, these protective layers are deposited in-situ within the etch chamber.
    Type: Grant
    Filed: August 1, 2017
    Date of Patent: May 28, 2019
    Assignee: Tokyo Electron Limited
    Inventors: Xinghua Sun, Takashi Yamamura, Hiroyuki Nagai, Ryuichi Asako, Katie Lutker-Lee
  • Patent number: 10083859
    Abstract: In the present method, a substrate to be processed, having an interlayer insulation film, is prepared (step 1). The interlayer insulation film is subjected to dry etching, while using a mask layer, thereby forming recesses (step 2). Residue is removed by dry ashing (step 3). A coating is formed on the entire surface by means of a gas process using a coating compound gas, with a molecular structure having at one terminal a first substitution group that reacts with and bonds with the surface of the interlayer insulation film, and at the other terminal a second substitution group that is hydrophilic (step 4). The coating is removed by wet cleaning (step 5). Wiring is formed in the recesses (step 6).
    Type: Grant
    Filed: July 10, 2015
    Date of Patent: September 25, 2018
    Assignee: Tokyo Electron Limited
    Inventor: Ryuichi Asako
  • Publication number: 20180061700
    Abstract: Embodiments are disclosed for processing microelectronic workpieces having patterned structures that include ultra-low dielectric constant (k) (ULK) material layers. In particular, embodiments are disclosed that deposit protective layers to protect ULK features during etch processing of patterned structures within substrates for microelectronic workpieces. For certain embodiments, these protective layers are deposited in-situ within the etch chamber.
    Type: Application
    Filed: August 1, 2017
    Publication date: March 1, 2018
    Inventors: Xinghua Sun, Takashi Yamamura, Hiroyuki Nagai, Ryuichi Asako, Katie Lutker-Lee
  • Patent number: 9892934
    Abstract: A method of removing a halogen includes performing a heating treatment on a halogen-containing film at a pressure higher than 1 atm and a temperature higher than 100 degrees C. in order to suppress a deterioration of the halogen-containing film while keeping an organic solvent, which is in a liquid phase and exhibits a polarity, in contact with a surface of the halogen-containing film.
    Type: Grant
    Filed: August 24, 2016
    Date of Patent: February 13, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Ryuichi Asako
  • Publication number: 20170294344
    Abstract: In the present method, a substrate to be processed, having an interlayer insulation film, is prepared (step 1). The interlayer insulation film is subjected to dry etching, while using a mask layer, thereby forming recesses (step 2). Residue is removed by dry ashing (step 3). A coating is formed on the entire surface by means of a gas process using a coating compound gas, with a molecular structure having at one terminal a first substitution group that reacts with and bonds with the surface of the interlayer insulation film, and at the other terminal a second substitution group that is hydrophilic (step 4). The coating is removed by wet cleaning (step 5). Wiring is formed in the recesses (step 6).
    Type: Application
    Filed: July 10, 2015
    Publication date: October 12, 2017
    Inventor: Ryuichi ASAKO
  • Patent number: 9780037
    Abstract: A plasma processing method can suppress both surface roughness of a wiring and surface roughness of a metal mask. The method includes generating plasma of a first processing gas containing a fluorocarbon gas and/or a hydrofluorocarbon gas to etch a diffusion barrier film until a copper wiring is exposed and generating plasma of a second processing gas containing a carbon-containing gas to form an organic film on a surface of a target object in which the diffusion barrier film is etched.
    Type: Grant
    Filed: September 14, 2016
    Date of Patent: October 3, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kazuya Kato, Toshihiko Shindo, Ryuichi Asako, Hiroshi Nagahata
  • Publication number: 20170084542
    Abstract: A plasma processing method can suppress both surface roughness of a wiring and surface roughness of a metal mask. The method includes generating plasma of a first processing gas containing a fluorocarbon gas and/or a hydrofluorocarbon gas to etch a diffusion barrier film until a copper wiring is exposed and generating plasma of a second processing gas containing a carbon-containing gas to form an organic film on a surface of a target object in which the diffusion barrier film is etched.
    Type: Application
    Filed: September 14, 2016
    Publication date: March 23, 2017
    Inventors: Kazuya Kato, Toshihiko Shindo, Ryuichi Asako, Hiroshi Nagahata
  • Publication number: 20170062237
    Abstract: A method of removing a halogen includes performing a heating treatment on a halogen-containing film at a pressure higher than 1 atm and a temperature higher than 100 degrees C. in order to suppress a deterioration of the halogen-containing film while keeping an organic solvent, which is in a liquid phase and exhibits a polarity, in contact with a surface of the halogen-containing film.
    Type: Application
    Filed: August 24, 2016
    Publication date: March 2, 2017
    Inventor: Ryuichi ASAKO
  • Patent number: 8614140
    Abstract: There is provided a semiconductor device manufacturing apparatus capable of recovering a damage of a low dielectric insulating film exposed to CO2 plasma to obtain the low dielectric insulating film in a good state, thus improving performance and reliability of a semiconductor device. The semiconductor device manufacturing apparatus includes: an etching processing mechanism for performing an etching process that etches a low dielectric insulating film formed on a substrate; a CO2 plasma processing mechanism for performing a CO2 plasma process that exposes the substrate to CO2 plasma after the etching process; a polarization reducing mechanism for performing a polarization reducing process that reduces polarization in the low dielectric insulating film after the CO2 plasma process; and a transfer mechanism for transferring the substrate.
    Type: Grant
    Filed: December 19, 2011
    Date of Patent: December 24, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Ryuichi Asako, Gousuke Shiraishi, Shigeru Tahara
  • Patent number: 8357615
    Abstract: The present invention is an apparatus for manufacturing a semiconductor device comprising: a process vessel including a stage on which a substrate is placed, the substrate having a low dielectric constant film with a resist pattern being formed in an upper layer of the low dielectric constant film; an etching-gas supply unit that supplies an etching gas into the process vessel so as to etch the low dielectric constant film; an ashing-gas unit means that supplies an ashing gas into the process vessel so as to ash the resist pattern formed in the upper layer of the low dielectric constant film after the low dielectric constant film has been subjected to an etching process; a plasma generating means that generates a plasma by supplying an energy to the etching gas and the ashing gas in the process vessel; a unit that supplies a dipivaloylmethane gas into the process vessel, after the low dielectric constant film has been subjected to an ashing process, in order to recover a damage layer of the low dielectric con
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: January 22, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Yuki Chiba, Eiichi Nishimura, Ryuichi Asako
  • Patent number: 8288252
    Abstract: There is provided a damage recovery method capable of recovering electrical characteristics of a low dielectric insulating film sufficiently while suppressing oxidation of buried metal and generation of pattern defaults. A damaged functional group generated in a surface of the low dielectric insulating film by a processing is substituted with a hydrophobic functional group (ST. 2). A damaged component present under a dense layer generated in the surface of the low dielectric insulating film by the substitution process is recovered by using an ultraviolet heating process (ST. 3).
    Type: Grant
    Filed: August 9, 2011
    Date of Patent: October 16, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Ryuichi Asako, Yusuke Ohsawa