Patents by Inventor Sanjay Natarajan

Sanjay Natarajan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220013624
    Abstract: Methods of forming and processing semiconductor devices are described. Certain embodiments relate to the formation of self-aligned DRAM capacitors. More particularly, certain embodiments relate to the formation of self-aligned DRAM capacitors utilizing the formation of self-aligned growth pillars. The pillars lead to greater capacitor heights, increase critical dimension uniformity, and self-aligned bottom and top contacts.
    Type: Application
    Filed: September 28, 2021
    Publication date: January 13, 2022
    Applicant: Micromaterials LLC
    Inventors: Uday Mitra, Regina Freed, Ho-yung David Hwang, Sanjay Natarajan, Lequn Liu
  • Publication number: 20220005937
    Abstract: Horizontal gate-all-around devices and methods of manufacturing same are described. The hGAA devices comprise a trimmed semiconductor material between source regions and drain regions of the device. The method includes selectively isotropically etching semiconductor material layers between source regions and drain regions of an electronic device.
    Type: Application
    Filed: June 22, 2021
    Publication date: January 6, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Michael Stolfi, Myungsun Kim, Benjamin Colombeau, Sanjay Natarajan
  • Patent number: 11195923
    Abstract: Implementations of the present disclosure generally relate to methods for forming a transistor. More specifically, implementations described herein generally relate to methods for forming a source/drain contact. In one implementation, the method includes forming a trench in a dielectric material to expose a source/drain region of a transistor, performing a pre-clean process on the exposed source/drain region, forming a doped semiconductor layer on the source/drain region by an epitaxial deposition process, and fill the trench with a conductor. The doped semiconductor layer has a lower electrical resistance than the source/drain region due to a higher dopant concentration in the doped semiconductor layer. As a result, the contact resistance of the source/drain contact is reduced.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: December 7, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Gaurav Thareja, Xuebin Li, Abhishek Dube, Yi-Chiau Huang, Tushar Vidyadhar Mandrekar, Andy Lo, Patricia M. Liu, Sanjay Natarajan, Saurabh Chopra
  • Patent number: 11189635
    Abstract: Methods of manufacturing memory devices are provided. The methods decrease the thickness of the first layers and increase the thickness of the second layers. Semiconductor devices are described having a film stack comprising alternating nitride and second layers in a first portion of the device, the alternating nitride and second layers of the film stack having a nitride:oxide thickness ratio (Nf:Of); and a memory stack comprising alternating word line and second layers in a second portion of the device, the alternating word line and second layers of the memory stack having a word line:oxide thickness ratio (Wm:Om), wherein 0.1(Wm:Om)<Nf:Of<0.95(Wm:Om).
    Type: Grant
    Filed: March 30, 2020
    Date of Patent: November 30, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Chang Seok Kang, Tomohiko Kitajima, Mukund Srinivasan, Sanjay Natarajan
  • Patent number: 11177254
    Abstract: Logic devices and methods of forming logic devices are described. An epitaxial channel is formed orthogonally to a horizontal plane of a substrate surface with a stack or horizontal transistors on the substrate surface. The first horizontal transistor having a first length and a first step, the second horizontal transistor having a second length and a second step and a third horizontal transistor has a third length and a third step. Each of the horizontal transistors is separated from adjacent layers by a horizontal isolation layer.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: November 16, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Suketu Arun Parikh, Sanjay Natarajan
  • Patent number: 11171141
    Abstract: Methods of forming memory devices are described. Some embodiments of the disclosure utilize a low temperature anneal process to reduce bottom voids and seams in low melting point, low resistance metal buried word lines. Some embodiments of the disclosure utilize a high density dielectric cap during a high temperature anneal process to reduce bottom voids in buried word lines.
    Type: Grant
    Filed: February 28, 2020
    Date of Patent: November 9, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Priyadarshi Panda, Seshadri Ganguli, Sang Ho Yu, Sung-Kwan Kang, Gill Yong Lee, Sanjay Natarajan, Rajib Lochan Swain, Jorge Pablo Fernandez
  • Patent number: 11164938
    Abstract: Methods of forming and processing semiconductor devices are described. Certain embodiments relate to the formation of self-aligned DRAM capacitors. More particularly, certain embodiments relate to the formation of self-aligned DRAM capacitors utilizing the formation of self-aligned growth pillars. The pillars lead to greater capacitor heights, increase critical dimension uniformity, and self-aligned bottom and top contacts.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: November 2, 2021
    Assignee: Micromaterials LLC
    Inventors: Uday Mitra, Regina Freed, Ho-yung David Hwang, Sanjay Natarajan, Lequn Liu
  • Patent number: 11152479
    Abstract: The present disclosure generally relates to methods for forming a semiconductor device, a semiconductor device, and a processing chamber. The method includes forming a source/drain region in a processing system, forming a doped semiconductor layer on the source/drain region in the processing system, forming a metal silicide layer, forming a dielectric material, forming a trench in the dielectric material, and filling the trench with a conductor. The source/drain region, the doped semiconductor layer, and the metal silicide layer are formed without breaking vacuum. A semiconductor device includes a plurality of layers, and the semiconductor device has reduced contact resistance. A processing system is configured to perform the method and form the semiconductor device.
    Type: Grant
    Filed: January 27, 2020
    Date of Patent: October 19, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Gaurav Thareja, Xuebin Li, Abhishek Dube, Yi-Chiau Huang, Andy Lo, Patricia M. Liu, Sanjay Natarajan, Saurabh Chopra
  • Patent number: 11114320
    Abstract: Embodiments disclosed herein include a processing system and a method of forming a contact. The processing system includes a plurality of process chambers configured to deposit, etch, and/or anneal a source/drain region of a substrate. The method includes depositing a doped semiconductor layer over a source/drain region, forming an anchor layer in a trench, and depositing a conductor in the trench. The method of forming a contact results in reduced contact resistance by using integrated processes, which allows various operations of the source/drain contact formation to be performed within the same processing system.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: September 7, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Gaurav Thareja, Takashi Kuratomi, Avgerinos V. Gelatos, Xianmin Tang, Sanjay Natarajan, Keyvan Kashefizadeh, Zhebo Chen, Jianxin Lei, Shashank Sharma
  • Publication number: 20210249270
    Abstract: A semiconductor device fabrication process includes forming gates on a substrate having a plurality of openings, each gate having a conducting layer a first metal and a gate dielectric layer of a first dielectric material, partially filling the openings with a second dielectric material, forming a first structure on the substrate in a processing system without breaking vacuum, depositing a third dielectric material over the first structure, and forming a planarized surface of the gates and a surface of the third dielectric material that is disposed over the first structure. The forming of the first structure includes forming trenches by removing second portions of the second dielectric material within each opening, forming recessed active regions in the trenches by partially filling the trenches with a second metal, forming a liner over each recessed active region, and forming a metal cap layer over each liner.
    Type: Application
    Filed: April 28, 2021
    Publication date: August 12, 2021
    Inventors: Gaurav THAREJA, Keyvan KASHEFIZADEH, Xikun WANG, Anchuan WANG, Sanjay NATARAJAN, Sean M. SEUTTER, Dong WU
  • Patent number: 11004687
    Abstract: A semiconductor device fabrication process includes forming gates on a substrate having a plurality of openings, each gate having a conducting layer a first metal and a gate dielectric layer of a first dielectric material, partially filling the openings with a second dielectric material, forming a first structure on the substrate in a processing system without breaking vacuum, depositing a third dielectric material over the first structure, and forming a planarized surface of the gates and a surface of the third dielectric material that is disposed over the first structure. The forming of the first structure includes forming trenches by removing second portions of the second dielectric material within each opening, forming recessed active regions in the trenches by partially filling the trenches with a second metal, forming a liner over each recessed active region, and forming a metal cap layer over each liner.
    Type: Grant
    Filed: June 17, 2019
    Date of Patent: May 11, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Gaurav Thareja, Keyvan Kashefizadeh, Xikun Wang, Anchuan Wang, Sanjay Natarajan, Sean M. Seutter, Dong Wu
  • Patent number: 10903112
    Abstract: A process of smoothing a top surface of a bit line metal of a memory structure decreases resistance of a bit line stack. The process includes depositing a titanium layer of approximately 30 angstroms to 50 angstroms on a polysilicon layer on a substrate, depositing a first titanium nitride layer of approximately 15 angstroms to approximately 40 angstroms on the titanium layer, annealing the substrate at a temperature of approximately 700 degrees Celsius to approximately 850 degrees Celsius, depositing a second titanium nitride layer of approximately 15 angstroms to approximately 40 angstroms on the first titanium nitride layer after annealing, and depositing a bit line metal layer of ruthenium on the second titanium nitride layer.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: January 26, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Priyadarshi Panda, Jianxin Lei, Sanjay Natarajan, In Seok Hwang, Nobuyuki Sasaki
  • Patent number: 10892187
    Abstract: Apparatuses and methods to provide a fully self-aligned via are described. Some embodiments of the disclosure provide an electronic device having a bridging via between a first metallization and a third metallization layer, the bridging via not contacting a second metallization layers. Methods of providing self-aligned bridging vias are also described.
    Type: Grant
    Filed: May 14, 2019
    Date of Patent: January 12, 2021
    Assignee: Micromaterials LLC
    Inventors: Regina Freed, Uday Mitra, Sanjay Natarajan
  • Publication number: 20200312874
    Abstract: Methods of manufacturing memory devices are provided. The methods decrease the thickness of the first layers and increase the thickness of the second layers. Semiconductor devices are described having a film stack comprising alternating nitride and second layers in a first portion of the device, the alternating nitride and second layers of the film stack having a nitride:oxide thickness ratio (Nf:Of); and a memory stack comprising alternating word line and second layers in a second portion of the device, the alternating word line and second layers of the memory stack having a word line:oxide thickness ratio (Wm:Om), wherein 0.1(Wm:Om)<Nf:Of<0.95(Wm:Om).
    Type: Application
    Filed: March 30, 2020
    Publication date: October 1, 2020
    Applicant: Applied Materials, Inc.
    Inventors: Chang Seok Kang, Tomohiko Kitajima, Mukund Srinivasan, Sanjay Natarajan
  • Publication number: 20200312953
    Abstract: Methods of forming and processing semiconductor devices are described. Certain embodiments relate to the formation of self-aligned DRAM capacitors. More particularly, certain embodiments relate to the formation of self-aligned DRAM capacitors utilizing the formation of self-aligned growth pillars. The pillars lead to greater capacitor heights, increase critical dimension uniformity, and self-aligned bottom and top contacts.
    Type: Application
    Filed: March 23, 2020
    Publication date: October 1, 2020
    Applicant: Micromaterials LLC
    Inventors: Uday Mitra, Regina Freed, Ho-yung David Hwang, Sanjay Natarajan, Lequn Liu
  • Publication number: 20200286897
    Abstract: Methods of forming memory devices are described. Some embodiments of the disclosure utilize a low temperature anneal process to reduce bottom voids and seams in low melting point, low resistance metal buried word lines. Some embodiments of the disclosure utilize a high density dielectric cap during a high temperature anneal process to reduce bottom voids in buried word lines.
    Type: Application
    Filed: February 28, 2020
    Publication date: September 10, 2020
    Applicant: Applied Materials, Inc.
    Inventors: Priyadarshi Panda, Seshadri Ganguli, Sang Ho Yu, Sung-Kwan Kang, Gill Yong Lee, Sanjay Natarajan, Rajib Lochan Swain, Jorge Pablo Fernandez
  • Publication number: 20200279773
    Abstract: Methods of forming and processing semiconductor devices which utilize a three-color process are described. Certain embodiments relate to the formation of self-aligned contacts for metal gate applications. More particularly, certain embodiments relate to the formation of self-aligned gate contacts utilizing the formation of self-aligned growth pillars. The pillars lead to taller gate heights and increased margins against shorting defects.
    Type: Application
    Filed: February 24, 2020
    Publication date: September 3, 2020
    Applicant: Micromaterials LLC
    Inventors: Yuriy Shusterman, Madhur Sachan, Susmit Singha Roy, Regina Freed, Sanjay Natarajan
  • Publication number: 20200258997
    Abstract: The present disclosure generally relates to methods for forming a semiconductor device, a semiconductor device, and a processing chamber. The method includes forming a source/drain region in a processing system, forming a doped semiconductor layer on the source/drain region in the processing system, forming a metal silicide layer, forming a dielectric material, forming a trench in the dielectric material, and filling the trench with a conductor. The source/drain region, the doped semiconductor layer, and the metal silicide layer are formed without breaking vacuum. A semiconductor device includes a plurality of layers, and the semiconductor device has reduced contact resistance. A processing system is configured to perform the method and form the semiconductor device.
    Type: Application
    Filed: January 27, 2020
    Publication date: August 13, 2020
    Inventors: Gaurav THAREJA, Xuebin LI, Abhishek DUBE, Yi-Chiau HUANG, Andy LO, Patricia M. LIU, Sanjay NATARAJAN, Saurabh CHOPRA
  • Publication number: 20200258744
    Abstract: A semiconductor device fabrication process includes forming gates on a substrate having a plurality of openings, each gate having a conducting layer a first metal and a gate dielectric layer of a first dielectric material, partially filling the openings with a second dielectric material, forming a first structure on the substrate in a processing system without breaking vacuum, depositing a third dielectric material over the first structure, and forming a planarized surface of the gates and a surface of the third dielectric material that is disposed over the first structure. The forming of the first structure includes forming trenches by removing second portions of the second dielectric material within each opening, forming recessed active regions in the trenches by partially filling the trenches with a second metal, forming a liner over each recessed active region, and forming a metal cap layer over each liner.
    Type: Application
    Filed: June 17, 2019
    Publication date: August 13, 2020
    Inventors: Gaurav THAREJA, Keyvan KASHEFIZADEH, Xikun WANG, Anchuan WANG, Sanjay NATARAJAN, Sean M. SEUTTER, Dong Wu
  • Publication number: 20200251151
    Abstract: Memory devices are described. The memory devices include a plurality of bit lines extending through a stack of alternating memory layers and dielectric layers. Each of the memory layers comprises a single crystalline-like silicon layer and includes a first word line, a second word line, a first capacitor, and a second capacitor. Methods of forming stacked memory devices are also described.
    Type: Application
    Filed: February 3, 2020
    Publication date: August 6, 2020
    Applicant: Applied Materials, Inc.
    Inventors: Chang Seok Kang, Tomohiko Kitajima, Gill Yong Lee, Sanjay Natarajan, Sung-Kwan Kang, Lequn Liu