Patents by Inventor Sanjay Natarajan
Sanjay Natarajan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20220013624Abstract: Methods of forming and processing semiconductor devices are described. Certain embodiments relate to the formation of self-aligned DRAM capacitors. More particularly, certain embodiments relate to the formation of self-aligned DRAM capacitors utilizing the formation of self-aligned growth pillars. The pillars lead to greater capacitor heights, increase critical dimension uniformity, and self-aligned bottom and top contacts.Type: ApplicationFiled: September 28, 2021Publication date: January 13, 2022Applicant: Micromaterials LLCInventors: Uday Mitra, Regina Freed, Ho-yung David Hwang, Sanjay Natarajan, Lequn Liu
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Publication number: 20220005937Abstract: Horizontal gate-all-around devices and methods of manufacturing same are described. The hGAA devices comprise a trimmed semiconductor material between source regions and drain regions of the device. The method includes selectively isotropically etching semiconductor material layers between source regions and drain regions of an electronic device.Type: ApplicationFiled: June 22, 2021Publication date: January 6, 2022Applicant: Applied Materials, Inc.Inventors: Michael Stolfi, Myungsun Kim, Benjamin Colombeau, Sanjay Natarajan
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Patent number: 11195923Abstract: Implementations of the present disclosure generally relate to methods for forming a transistor. More specifically, implementations described herein generally relate to methods for forming a source/drain contact. In one implementation, the method includes forming a trench in a dielectric material to expose a source/drain region of a transistor, performing a pre-clean process on the exposed source/drain region, forming a doped semiconductor layer on the source/drain region by an epitaxial deposition process, and fill the trench with a conductor. The doped semiconductor layer has a lower electrical resistance than the source/drain region due to a higher dopant concentration in the doped semiconductor layer. As a result, the contact resistance of the source/drain contact is reduced.Type: GrantFiled: November 8, 2019Date of Patent: December 7, 2021Assignee: Applied Materials, Inc.Inventors: Gaurav Thareja, Xuebin Li, Abhishek Dube, Yi-Chiau Huang, Tushar Vidyadhar Mandrekar, Andy Lo, Patricia M. Liu, Sanjay Natarajan, Saurabh Chopra
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Patent number: 11189635Abstract: Methods of manufacturing memory devices are provided. The methods decrease the thickness of the first layers and increase the thickness of the second layers. Semiconductor devices are described having a film stack comprising alternating nitride and second layers in a first portion of the device, the alternating nitride and second layers of the film stack having a nitride:oxide thickness ratio (Nf:Of); and a memory stack comprising alternating word line and second layers in a second portion of the device, the alternating word line and second layers of the memory stack having a word line:oxide thickness ratio (Wm:Om), wherein 0.1(Wm:Om)<Nf:Of<0.95(Wm:Om).Type: GrantFiled: March 30, 2020Date of Patent: November 30, 2021Assignee: APPLIED MATERIALS, INC.Inventors: Chang Seok Kang, Tomohiko Kitajima, Mukund Srinivasan, Sanjay Natarajan
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Patent number: 11177254Abstract: Logic devices and methods of forming logic devices are described. An epitaxial channel is formed orthogonally to a horizontal plane of a substrate surface with a stack or horizontal transistors on the substrate surface. The first horizontal transistor having a first length and a first step, the second horizontal transistor having a second length and a second step and a third horizontal transistor has a third length and a third step. Each of the horizontal transistors is separated from adjacent layers by a horizontal isolation layer.Type: GrantFiled: October 11, 2019Date of Patent: November 16, 2021Assignee: Applied Materials, Inc.Inventors: Suketu Arun Parikh, Sanjay Natarajan
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Patent number: 11171141Abstract: Methods of forming memory devices are described. Some embodiments of the disclosure utilize a low temperature anneal process to reduce bottom voids and seams in low melting point, low resistance metal buried word lines. Some embodiments of the disclosure utilize a high density dielectric cap during a high temperature anneal process to reduce bottom voids in buried word lines.Type: GrantFiled: February 28, 2020Date of Patent: November 9, 2021Assignee: APPLIED MATERIALS, INC.Inventors: Priyadarshi Panda, Seshadri Ganguli, Sang Ho Yu, Sung-Kwan Kang, Gill Yong Lee, Sanjay Natarajan, Rajib Lochan Swain, Jorge Pablo Fernandez
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Patent number: 11164938Abstract: Methods of forming and processing semiconductor devices are described. Certain embodiments relate to the formation of self-aligned DRAM capacitors. More particularly, certain embodiments relate to the formation of self-aligned DRAM capacitors utilizing the formation of self-aligned growth pillars. The pillars lead to greater capacitor heights, increase critical dimension uniformity, and self-aligned bottom and top contacts.Type: GrantFiled: March 23, 2020Date of Patent: November 2, 2021Assignee: Micromaterials LLCInventors: Uday Mitra, Regina Freed, Ho-yung David Hwang, Sanjay Natarajan, Lequn Liu
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Patent number: 11152479Abstract: The present disclosure generally relates to methods for forming a semiconductor device, a semiconductor device, and a processing chamber. The method includes forming a source/drain region in a processing system, forming a doped semiconductor layer on the source/drain region in the processing system, forming a metal silicide layer, forming a dielectric material, forming a trench in the dielectric material, and filling the trench with a conductor. The source/drain region, the doped semiconductor layer, and the metal silicide layer are formed without breaking vacuum. A semiconductor device includes a plurality of layers, and the semiconductor device has reduced contact resistance. A processing system is configured to perform the method and form the semiconductor device.Type: GrantFiled: January 27, 2020Date of Patent: October 19, 2021Assignee: APPLIED MATERIALS, INC.Inventors: Gaurav Thareja, Xuebin Li, Abhishek Dube, Yi-Chiau Huang, Andy Lo, Patricia M. Liu, Sanjay Natarajan, Saurabh Chopra
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Patent number: 11114320Abstract: Embodiments disclosed herein include a processing system and a method of forming a contact. The processing system includes a plurality of process chambers configured to deposit, etch, and/or anneal a source/drain region of a substrate. The method includes depositing a doped semiconductor layer over a source/drain region, forming an anchor layer in a trench, and depositing a conductor in the trench. The method of forming a contact results in reduced contact resistance by using integrated processes, which allows various operations of the source/drain contact formation to be performed within the same processing system.Type: GrantFiled: November 21, 2019Date of Patent: September 7, 2021Assignee: APPLIED MATERIALS, INC.Inventors: Gaurav Thareja, Takashi Kuratomi, Avgerinos V. Gelatos, Xianmin Tang, Sanjay Natarajan, Keyvan Kashefizadeh, Zhebo Chen, Jianxin Lei, Shashank Sharma
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Publication number: 20210249270Abstract: A semiconductor device fabrication process includes forming gates on a substrate having a plurality of openings, each gate having a conducting layer a first metal and a gate dielectric layer of a first dielectric material, partially filling the openings with a second dielectric material, forming a first structure on the substrate in a processing system without breaking vacuum, depositing a third dielectric material over the first structure, and forming a planarized surface of the gates and a surface of the third dielectric material that is disposed over the first structure. The forming of the first structure includes forming trenches by removing second portions of the second dielectric material within each opening, forming recessed active regions in the trenches by partially filling the trenches with a second metal, forming a liner over each recessed active region, and forming a metal cap layer over each liner.Type: ApplicationFiled: April 28, 2021Publication date: August 12, 2021Inventors: Gaurav THAREJA, Keyvan KASHEFIZADEH, Xikun WANG, Anchuan WANG, Sanjay NATARAJAN, Sean M. SEUTTER, Dong WU
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Patent number: 11004687Abstract: A semiconductor device fabrication process includes forming gates on a substrate having a plurality of openings, each gate having a conducting layer a first metal and a gate dielectric layer of a first dielectric material, partially filling the openings with a second dielectric material, forming a first structure on the substrate in a processing system without breaking vacuum, depositing a third dielectric material over the first structure, and forming a planarized surface of the gates and a surface of the third dielectric material that is disposed over the first structure. The forming of the first structure includes forming trenches by removing second portions of the second dielectric material within each opening, forming recessed active regions in the trenches by partially filling the trenches with a second metal, forming a liner over each recessed active region, and forming a metal cap layer over each liner.Type: GrantFiled: June 17, 2019Date of Patent: May 11, 2021Assignee: APPLIED MATERIALS, INC.Inventors: Gaurav Thareja, Keyvan Kashefizadeh, Xikun Wang, Anchuan Wang, Sanjay Natarajan, Sean M. Seutter, Dong Wu
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Patent number: 10903112Abstract: A process of smoothing a top surface of a bit line metal of a memory structure decreases resistance of a bit line stack. The process includes depositing a titanium layer of approximately 30 angstroms to 50 angstroms on a polysilicon layer on a substrate, depositing a first titanium nitride layer of approximately 15 angstroms to approximately 40 angstroms on the titanium layer, annealing the substrate at a temperature of approximately 700 degrees Celsius to approximately 850 degrees Celsius, depositing a second titanium nitride layer of approximately 15 angstroms to approximately 40 angstroms on the first titanium nitride layer after annealing, and depositing a bit line metal layer of ruthenium on the second titanium nitride layer.Type: GrantFiled: November 21, 2019Date of Patent: January 26, 2021Assignee: APPLIED MATERIALS, INC.Inventors: Priyadarshi Panda, Jianxin Lei, Sanjay Natarajan, In Seok Hwang, Nobuyuki Sasaki
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Patent number: 10892187Abstract: Apparatuses and methods to provide a fully self-aligned via are described. Some embodiments of the disclosure provide an electronic device having a bridging via between a first metallization and a third metallization layer, the bridging via not contacting a second metallization layers. Methods of providing self-aligned bridging vias are also described.Type: GrantFiled: May 14, 2019Date of Patent: January 12, 2021Assignee: Micromaterials LLCInventors: Regina Freed, Uday Mitra, Sanjay Natarajan
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Publication number: 20200312874Abstract: Methods of manufacturing memory devices are provided. The methods decrease the thickness of the first layers and increase the thickness of the second layers. Semiconductor devices are described having a film stack comprising alternating nitride and second layers in a first portion of the device, the alternating nitride and second layers of the film stack having a nitride:oxide thickness ratio (Nf:Of); and a memory stack comprising alternating word line and second layers in a second portion of the device, the alternating word line and second layers of the memory stack having a word line:oxide thickness ratio (Wm:Om), wherein 0.1(Wm:Om)<Nf:Of<0.95(Wm:Om).Type: ApplicationFiled: March 30, 2020Publication date: October 1, 2020Applicant: Applied Materials, Inc.Inventors: Chang Seok Kang, Tomohiko Kitajima, Mukund Srinivasan, Sanjay Natarajan
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Publication number: 20200312953Abstract: Methods of forming and processing semiconductor devices are described. Certain embodiments relate to the formation of self-aligned DRAM capacitors. More particularly, certain embodiments relate to the formation of self-aligned DRAM capacitors utilizing the formation of self-aligned growth pillars. The pillars lead to greater capacitor heights, increase critical dimension uniformity, and self-aligned bottom and top contacts.Type: ApplicationFiled: March 23, 2020Publication date: October 1, 2020Applicant: Micromaterials LLCInventors: Uday Mitra, Regina Freed, Ho-yung David Hwang, Sanjay Natarajan, Lequn Liu
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Publication number: 20200286897Abstract: Methods of forming memory devices are described. Some embodiments of the disclosure utilize a low temperature anneal process to reduce bottom voids and seams in low melting point, low resistance metal buried word lines. Some embodiments of the disclosure utilize a high density dielectric cap during a high temperature anneal process to reduce bottom voids in buried word lines.Type: ApplicationFiled: February 28, 2020Publication date: September 10, 2020Applicant: Applied Materials, Inc.Inventors: Priyadarshi Panda, Seshadri Ganguli, Sang Ho Yu, Sung-Kwan Kang, Gill Yong Lee, Sanjay Natarajan, Rajib Lochan Swain, Jorge Pablo Fernandez
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Publication number: 20200279773Abstract: Methods of forming and processing semiconductor devices which utilize a three-color process are described. Certain embodiments relate to the formation of self-aligned contacts for metal gate applications. More particularly, certain embodiments relate to the formation of self-aligned gate contacts utilizing the formation of self-aligned growth pillars. The pillars lead to taller gate heights and increased margins against shorting defects.Type: ApplicationFiled: February 24, 2020Publication date: September 3, 2020Applicant: Micromaterials LLCInventors: Yuriy Shusterman, Madhur Sachan, Susmit Singha Roy, Regina Freed, Sanjay Natarajan
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Publication number: 20200258997Abstract: The present disclosure generally relates to methods for forming a semiconductor device, a semiconductor device, and a processing chamber. The method includes forming a source/drain region in a processing system, forming a doped semiconductor layer on the source/drain region in the processing system, forming a metal silicide layer, forming a dielectric material, forming a trench in the dielectric material, and filling the trench with a conductor. The source/drain region, the doped semiconductor layer, and the metal silicide layer are formed without breaking vacuum. A semiconductor device includes a plurality of layers, and the semiconductor device has reduced contact resistance. A processing system is configured to perform the method and form the semiconductor device.Type: ApplicationFiled: January 27, 2020Publication date: August 13, 2020Inventors: Gaurav THAREJA, Xuebin LI, Abhishek DUBE, Yi-Chiau HUANG, Andy LO, Patricia M. LIU, Sanjay NATARAJAN, Saurabh CHOPRA
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Publication number: 20200258744Abstract: A semiconductor device fabrication process includes forming gates on a substrate having a plurality of openings, each gate having a conducting layer a first metal and a gate dielectric layer of a first dielectric material, partially filling the openings with a second dielectric material, forming a first structure on the substrate in a processing system without breaking vacuum, depositing a third dielectric material over the first structure, and forming a planarized surface of the gates and a surface of the third dielectric material that is disposed over the first structure. The forming of the first structure includes forming trenches by removing second portions of the second dielectric material within each opening, forming recessed active regions in the trenches by partially filling the trenches with a second metal, forming a liner over each recessed active region, and forming a metal cap layer over each liner.Type: ApplicationFiled: June 17, 2019Publication date: August 13, 2020Inventors: Gaurav THAREJA, Keyvan KASHEFIZADEH, Xikun WANG, Anchuan WANG, Sanjay NATARAJAN, Sean M. SEUTTER, Dong Wu
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Publication number: 20200251151Abstract: Memory devices are described. The memory devices include a plurality of bit lines extending through a stack of alternating memory layers and dielectric layers. Each of the memory layers comprises a single crystalline-like silicon layer and includes a first word line, a second word line, a first capacitor, and a second capacitor. Methods of forming stacked memory devices are also described.Type: ApplicationFiled: February 3, 2020Publication date: August 6, 2020Applicant: Applied Materials, Inc.Inventors: Chang Seok Kang, Tomohiko Kitajima, Gill Yong Lee, Sanjay Natarajan, Sung-Kwan Kang, Lequn Liu