Patents by Inventor Satoru Kasuya
Satoru Kasuya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20120247911Abstract: A hybrid drive device including an electric motor; an automatic transmission; a first oil passage; and a second oil passage branched from the first oil passage and that guides the oil to a friction element that is engaged for establishment of a speed in the automatic transmission. An orifice is provided in the first oil passage downstream of the second oil passage. A switching valve for the friction element is provided in the second oil passage to be switched between communicated and blocked states. A hydraulic servo for the friction element is supplied with a hydraulic pressure to control the friction element between engaged, disengaged, and slip states. The switching valve includes a control oil chamber that communicates with the hydraulic servo, and is switched into the blocked state when the friction element is disengaged and into the communicated state when the friction element is engaged or the slip state.Type: ApplicationFiled: March 1, 2012Publication date: October 4, 2012Applicant: AISIN AW CO., LTD.Inventors: Kazuyuki NODA, Masashi KITO, Yuichi SEKI, Satoru KASUYA
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Publication number: 20120242198Abstract: A vehicle drive device including a rotating electrical machine having a rotor and a stator, as a driving source force of wheels; a rotation sensor that detects a rotational position of the rotor with respect to the stator; a rotor support member that supports the rotor at a position radially inside the stator; an oil pump having a pump rotor disposed on a same axis as the rotating electrical machine and drivingly coupled to the rotor support member, and a pump case accommodating the pump rotor; and a support bearing that is placed between the pump case and the rotor support member in a radial direction, and that rotatably supports the rotor support member with respect to the pump case. The rotation sensor and the support bearing are positioned so as to overlap each other as viewed in the radial direction.Type: ApplicationFiled: January 19, 2012Publication date: September 27, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru KASUYA, Masashi KITO, Yuichi SEKI, Yusuke TAKAHASHI, Shigeru SUGISAKA
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Publication number: 20120217825Abstract: A vehicle drive system includes a rotor support that is more radially inward than the stator and supports the rotor; a supply that supplies oil to the rotor support bearing, the rotor support bearing includes a discharge that discharges oil supplied from the supply, the rotor support includes an opposing surface that opposes the discharge-side surface, and an opposing extension surface that extends radially from the opposing surface. The stator includes a coil end that protrudes from the stator core toward the first axial direction. A radial outer end of the opposing extension surface is more radially inward than, and overlaps with, the coil end, with a radial space between the radial outer end and the coil end. The discharge-side surface is disposed more toward the second axial direction than the radial outer end of the opposing extension surface.Type: ApplicationFiled: January 19, 2012Publication date: August 30, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru KASUYA, Masashi KITO, Shigeru SUGISAKA, Hideyuki MORI
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Publication number: 20120217122Abstract: A vehicle drive device comprising a friction engagement device disposed on a power transfer path between an engine and wheels and including a first friction plate drivably coupled to a power transfer path on the engine side and a second friction plate drivably coupled to a power transfer path on the wheels side, a rotary electric machine drivably coupled to the power transfer path on the wheels side, a case member including an internal space where the first and second friction plates of the friction engagement device are housed, the internal space being configured to dip the first and second friction plates in oil and a communication mechanism that regulates communication between the internal space of the case member and an external space, the communication mechanism allowing the oil to be discharged from the internal space to the external space when communication between the internal and external spaces is allowed.Type: ApplicationFiled: February 22, 2012Publication date: August 30, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru KASUYA, Masashi KITO, Shigeru SUGISAKA, Muneyuki TSUMURA, Yuichi SEKI
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Publication number: 20120211322Abstract: A friction-plate lubricating device for an automatic transmission that includes a friction engagement element with a plurality of friction plates in which outer friction plates and inner friction plates are alternately disposed; a hub with splines engaged with teeth formed on an inner circumference of the inner friction plates, the hub having the splines on an outer circumference thereof and having uneven portions formed on an inner circumference thereof; and a nozzle that discharges lubricant to the uneven portions. Recesses of the uneven portions serve as oil reservoirs in which the lubricant gathers, and through-holes are formed in bottom surfaces of the recesses. The lubricant discharged from the nozzle is collected in the oil reservoirs formed by the recesses so as to be supplied to the plurality of friction plates of the friction engagement element through the through-holes.Type: ApplicationFiled: January 19, 2012Publication date: August 23, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru KASUYA, Masashi KITO, Yuichi SEKI, Ryosuke KONDO
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Patent number: 8167756Abstract: A lubricating oil supply device for an automatic transmission that includes a washer arranged inside the automatic transmission and regulating a movement of an input shaft in the automatic transmission in a shaft direction, wherein the washer includes: an oil reception section that receives lubricating oil scattered by a centrifugal force in a radial direction of the input shaft of the automatic transmission, and a guide path that guides the lubricating oil received by the oil reception section to a thrust surface at an end surface of the washer in the shaft direction.Type: GrantFiled: July 7, 2008Date of Patent: May 1, 2012Assignee: Aisin AW Co., Ltd.Inventors: Masaaki Nishida, Hiroshi Katou, Masashi Kitou, Yuichi Seki, Yusuke Takahashi, Toru Souda, Satoru Kasuya
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Publication number: 20120096985Abstract: A hybrid drive system includes an input shaft of an automatic transmission, a clutch, an intermediate shaft, and a first gear disposed on a first shaft coaxial with an engine output shaft. An electric motor and a second gear provided on an output shaft of the electric motor are disposed on a second shaft. A rotation of the engine output shaft is transmitted to the input shaft through the clutch and the intermediate shaft, and a rotation of the electric motor is transmitted to the input shaft through the second gear and the first gear. The intermediate shaft is supported by a first support wall through a bearing. The clutch is disposed between the intermediate shaft and the engine output shaft, and a front side of the input shaft is rotatably supported by a second support wall, and connected to a rear side of the intermediate shaft through a spline.Type: ApplicationFiled: September 17, 2010Publication date: April 26, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru Kasuya, Masashi Kito, Yuichi Seki, Yusuke Takahashi, Mitsugi Yamashita
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Publication number: 20120090425Abstract: To provide a hybrid drive speed change device in which a rotation sensor can be disposed appropriately from the viewpoint of reducing the axial dimension of the device. A rotary electric machine MG is disposed coaxially with an input shaft M, and includes a stator St and a rotor Ro provided radially inwardly of the stator St. An oil pump 18 includes a pump case 90, 91 in which a pump chamber 18a is formed, and a pump rotor 18b rotatably housed in the pump chamber 18a. The pump rotor 18b is disposed coaxially with the input shaft M. A rotation sensor 19 is disposed radially outwardly of the pump chamber 18a and radially inwardly of the stator St of the rotary electric machine MG, and disposed to overlap the oil pump 18 as seen from the radial direction of the input shaft M.Type: ApplicationFiled: August 3, 2011Publication date: April 19, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru Kasuya, Hiroshi Katou, Masashi Kitou, Takayoshi Kato, Yuichi Seki
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Publication number: 20120088621Abstract: A speed change device configured with an input member and an output member. The speed change device includes a speed change mechanism in which a plurality of shift speeds are established in accordance with respective engagement states of a plurality of friction engagement elements to transfer rotation of the input member to the output member. A slip travel mode is provided in which the vehicle is run while transferring torque from the input member to the output member with one of the friction engagement elements for establishment of each of the shift speeds caused to slip. A slip engagement element is the friction engagement element to be engaged commonly for establishment of at least a forward start shift speed and a reverse start shift speed.Type: ApplicationFiled: September 20, 2011Publication date: April 12, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru Kasuya, Masashi Kitou, Yuichi Seki, Yusuke Takahashi, Ryosuke Kondo
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Publication number: 20120080248Abstract: A vehicle drive device configured with an input member drivably coupled to an internal combustion engine. The drive device is also configured with an output member drivably coupled to wheels, a friction engagement device that selectively drivably couples the input member and the output member to each other, and a rotary electric machine provided on a power transfer path connecting between the input member and the output member. On the vehicle drive device, a housing oil chamber houses at least friction members of the friction engagement device and is filled with oil, a housing space houses the rotary electric machine, and there exists a first oil passage through which oil is supplied to the housing oil chamber. There is also a second oil passage through which oil is discharged from the housing oil chamber and a third oil passage through which oil is supplied to the housing space.Type: ApplicationFiled: September 20, 2011Publication date: April 5, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru Kasuya, Masashi Kitou, Yuichi Seki, Yusuke Takahashi, Shigeru Sugisaka
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Publication number: 20120080286Abstract: A vehicle drive device configured with an input member drivably coupled to an internal combustion engine, an output member drivably coupled to wheels, and a friction engagement device that selectively drivably couples the input member and the output member to each other. A rotary electric machine is connected between the input member and the output member. A housing oil chamber houses at least friction members of the friction engagement device and is filled with oil. A housing space houses the rotary electric machine, a first oil passage through which oil is supplied to the housing oil chamber, a second oil passage through which oil is discharged from the housing oil chamber; and a third oil passage through which oil discharged from the second oil passage is supplied to the housing space.Type: ApplicationFiled: September 20, 2011Publication date: April 5, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru Kasuya, Masashi Kitou, Yuichi Seki, Yusuke Takahashi, Shigeru Sugisaka
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Patent number: 8142099Abstract: An automatic transmission that includes an input shaft; an output shaft; and a speed change mechanism portion that shifts a rotation of the input shaft to be transmitted to the output shaft, wherein: the output shaft has a spline formed in a range in which the output shaft fits in a power transmission shaft included in a vehicle, and n-stage (n is an integer of at least 2) chamfering is performed on a larger diameter portion of the spline.Type: GrantFiled: December 23, 2008Date of Patent: March 27, 2012Assignees: Aisin AW Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Toru Souda, Akihito Hongoya, Satoru Kasuya, Takahiro Torii, Tsuyoshi Yamaguchi, Takayuki Kawakami, Yoshiharu Harada
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Publication number: 20120032538Abstract: A rotating electrical machine configured with a rotor and stator. The rotor is rotatably supported radially inside of a stator that has coil end portions on both sides in an axial direction, and which is structured so that oil is supplied from an axial first direction side to the coil end portions on the both sides in the axial direction. A communication oil passage provided in at least one of the rotor and the rotor support member, is configured to communicate with a first opening and a second opening from an oil collecting portion. The first opening opens radially inside the coil end portion on the axial first direction side, and the second opening opens radially inside the coil end portion on an axial second direction side, which is the other side in the axial direction of the rotor.Type: ApplicationFiled: July 20, 2011Publication date: February 9, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru KASUYA, Masashi KITOU, Yuichi SEKI, Yusuke TAKAHASHI
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Publication number: 20120032544Abstract: In a rotating electrical machine configured with a rotor and stator, a lubricant supply portion is configured to supply a lubricant from within. A communication passage is provided in either the rotor support member or the sensor rotor, and is configured so as to provide a passage from a first space, which extends radially outward from the axial first direction side of the sensor rotor and is formed between the support wall and the rotor support member, with a second space, which is formed between the sensor rotor and the rotor support member. The case of the machine has a support wall extending at least in a radial direction to an axial first direction side, which is one side in an axial direction of the rotating electrical machine, and after lubricating the bearing, the lubricant is discharged from the second space to the first space through the communication passage.Type: ApplicationFiled: July 20, 2011Publication date: February 9, 2012Applicant: AISIN AW CO., LTD.Inventors: Satoru KASUYA, Masashi KITOU, Yuichi SEKI, Yusuke TAKAHASHI
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Patent number: 8100809Abstract: A first element of a duplex planetary gear set is selectively coupled to an input shaft via a third clutch, or is selectively fixed via a first brake. A second element is selectively coupled, via a second clutch, to an intermediate shaft that is directly coupled to a speed-increasing element of a simplex planetary gear set which increases the rotational speed of the input shaft, or is selectively fixed via a second brake. A third element is directly coupled to an output shaft. A fourth element is selectively coupled to the input shaft via a first clutch. Therefore, by increasing the speed of the rotation of the input shaft by the simplex planetary gear set and transferring it to the duplex planetary gear set, it is possible to reduce the torques on individual components of an automatic transmission and therefore to reduce the sizes of the individual components and the capacities of the individual friction engagement elements.Type: GrantFiled: November 29, 2005Date of Patent: January 24, 2012Assignee: Aisin AW Co., Ltd.Inventors: Takao Taniguchi, Kazumasa Tsukamoto, Masahiro Hayabuchi, Akitoshi Katou, Satoru Kasuya, Naoji Katou, Hiroshi Katou, Masashi Kitou, Hiroaki Sanji, Naoki Takabayashi
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Patent number: 8066090Abstract: A hydraulic control apparatus for an automatic transmission includes a forward travel engaging element, a reverse travel engaging element, a first signal electromagnetic valve, a first switching valve, and a second switching valve. The hydraulic control apparatus is structured so as to change the output state of the signal pressure of the first signal electromagnetic valve when changing from the reverse travel shift position and/or shift range to the non-travel shift position and/or shift range and when changing from the forward travel shift position and/or shift range to the non-travel shift position and/or shift range, and to enable quick draining of hydraulic pressure of the hydraulic servo of the reverse travel engaging element and hydraulic pressure of the hydraulic servo of the forward travel engaging element.Type: GrantFiled: December 26, 2007Date of Patent: November 29, 2011Assignees: Aisin AW Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Tetsuya Shimizu, Kazuyuki Noda, Kazunori Ishikawa, Satoru Kasuya, Tooru Matsubara, Masahiro Kojima, Ryuji Ibaraki, Atsushi Tabata
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Publication number: 20110239818Abstract: The present invention relates to a hybrid drive device including a first shaft coupled to an internal combustion engine, a rotary electric machine, a second shaft disposed coaxially with the first shaft and coupled to the rotary electric machine and a speed change mechanism, a clutch is provided to switch on and off transfer of a drive force between the first shaft and the second shaft, and a case houses the first shaft, the second shaft, the rotary electric machine, and the clutch. A rotor of the rotary electric machine is fixed to an outer peripheral portion of the clutch housing. A first seal mechanism is disposed in contact with an outer peripheral surface of the large diameter portion of the second axially projecting portion and the inner peripheral surface of the first axially projecting portion, and side by side with the first support mechanism in the axial direction.Type: ApplicationFiled: March 22, 2011Publication date: October 6, 2011Applicant: AISIN AW CO., LTD.Inventors: Satoru KASUYA, Hiroshi KATOU, Masashi KITOU, Yuichi SEKI, Yusuke TAKAHASHI
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Patent number: 7946366Abstract: A vehicle driving apparatus includes a rotating electrical machine; a power transmitting gear mechanism; and a case in which the rotating electrical machine and the gear mechanism are housed in series in an axial direction of the rotating electrical machine, wherein a low rigidity region, which is a region of the case having low rigidity located at an outer periphery of the rotating electrical machine, is covered by a silencer supported on a high rigidity region of the case having a higher rigidity than the low rigidity region.Type: GrantFiled: April 17, 2008Date of Patent: May 24, 2011Assignees: Aisin AW Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Seigo Kano, Masashi Kitou, Satoru Kasuya, Satoru Wakuta, Taku Sakai, Masataka Sugiyama, Yumi Iraha, Masatoshi Adachi
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Patent number: 7905807Abstract: A hydraulic control apparatus includes a switching device that switches between a hydraulic servo of the plurality of hydraulic servos of the first friction engaging element and a hydraulic servo of the plurality of hydraulic servos of the second friction engaging element so as to supply a control pressure from the one pressure regulating solenoid valve to each of the plurality of hydraulic servos, wherein the switching enables a control of an engagement and disengagement of the first friction engaging element and the second friction engagement element using the one pressure regulating solenoid valve.Type: GrantFiled: December 21, 2007Date of Patent: March 15, 2011Assignees: Aisin AW Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Tetsuya Shimizu, Kazuyuki Noda, Kazunori Ishikawa, Satoru Kasuya, Tooru Matsubara, Masahiro Kojima, Ryuji Ibaraki, Atsushi Tabata
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Patent number: 7884515Abstract: A power transmission unit includes an electric motor including a rotor arranged on an inner circumference of a stator and concentrically with the stator and a transmission mechanism for transmitting power. A portion of a predetermined constructional element of the transmission mechanism protrudes toward the stator or the rotor side coaxially with the stator or the rotor. The rotor is loosely fitted onto an outer circumferential face of the protruding portion, and a clearance is created between an outer circumferential face of the protruding portion and an inner circumferential face of the rotor into which a guide sleeve for guiding the rotor in an axial direction is inserted. The structure improves a convenience in assembling the rotor of the electric motor of the power transmission unit including the electric motor and transmission mechanism.Type: GrantFiled: March 22, 2007Date of Patent: February 8, 2011Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin AW Co., Ltd.Inventors: Hirotatsu Ihara, Tetsuya Miura, Satoru Kasuya, Masashi Kito