Patents by Inventor Satoru Kasuya
Satoru Kasuya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6896500Abstract: A bottom portion of an intake port is provided with a sloped bottom surface formed of a plane such that sloped bottom surface approaches the side surfaces of external teeth and internal teeth from an upstream side to a downstream side in rotational direction of two rotors. Fluid that flows in the intake port is regulated by the sloped bottom surface and smoothly guided into individual inter-teeth chambers that are expanding. Since the sloped bottom surface on the bottom portion of the intake port is formed of a plane without spiral or twisting, design and manufacturing of a gear pump is extremely easy.Type: GrantFiled: December 3, 2002Date of Patent: May 24, 2005Assignee: Aisin AW Co., Ltd.Inventors: Nobukazu Ike, Satoru Kasuya, Masaaki Nishida, Masahiro Hayabuchi
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Publication number: 20050037889Abstract: An automatic transmission including a mechanical reduction gear connected to an input shaft that generates a decelerated rotation smaller than a rotation of the input shaft from a decelerated rotating member and a compound planetary gear for shifting with a first element, a second element, a third element, a fourth element, and a fifth element. The first element is capable of being connected to the decelerated rotating member via a third clutch and capable of being stopped from rotating by a first brake, the second element is capable of being stopped from rotating by a second brake, the third element is capable of being stopped from rotating by a third brake, with either the second element or the third element capable of being connected to the input shaft via a second clutch, the fourth element is connected to an output shaft, the fifth element is capable of being connected to the decelerated rotating member via a first clutch, and at least seven forward speed ratios can be established.Type: ApplicationFiled: August 2, 2004Publication date: February 17, 2005Applicant: AISIN AW CO., LTD.Inventors: Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Toshihiko Aoki
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Publication number: 20040202564Abstract: A bottom portion of an intake port is provided with a sloped bottom surface formed of a plane such that sloped bottom surface approaches the side surfaces of external teeth and internal teeth from an upstream side to a downstream side in rotational direction of two rotors. Fluid that flows in the intake port is regulated by the sloped bottom surface and smoothly guided into individual inter-teeth chambers that are expanding. Since the sloped bottom surface on the bottom portion of the intake port is formed of a plane without spiral or twisting, design and manufacturing of a gear pump is extremely easy.Type: ApplicationFiled: January 8, 2004Publication date: October 14, 2004Inventors: Nobukazu Ike, Satoru Kasuya, Masaaki Nishida, Masahiro Hayabuchi
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Patent number: 6743148Abstract: A planetary gear set including a plurality of pinions meshing with a sun gear and a carrier C that shaft-supports the pinions. The carrier has an annular peripheral wall that extends entirely around outer peripheries of the plurality of pinions. Thin-wall portions receded at a radially inner side are formed in the annular peripheral wall, at circumferential-direction positions corresponding to the positions of the pinions.Type: GrantFiled: August 12, 2002Date of Patent: June 1, 2004Assignee: Aisin AW Co., Ltd.Inventors: Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Hiroshi Katou, Yukio Hiramoto, Tomohisa Miyamoto, Tatsuya Iida, Masahiro Yamaguchi
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Patent number: 6729206Abstract: The level of quietness for an automatic transmission case is ensured by preventing vibration by improving the rigidity while suppressing the increase in the mass of a transmission case. In an automatic transmission case in which a valve body is attached to a case wall that covers the transmission mechanism, the rigidity of the automatic transmission case is increased by providing, in the case, an enclosing wall that projects out from the case wall and encloses the periphery of the valve body.Type: GrantFiled: May 17, 2001Date of Patent: May 4, 2004Assignee: Aisin AW Co., Ltd.Inventors: Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Nobukazu Ike
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Patent number: 6723018Abstract: A speed-reducing gear unit is provided for causing a reduced-speed rotation output member to have a reduced rotation that is slower than rotation of an input shaft. The reduced-speed rotation output member is switched between a reduced-speed rotation state and a free rotation state by rotation state switching means. The reduced-speed rotation of the reduced-speed rotation output member is selectively transferred to fourth and first elements of a speed-changing dual planetary gear unit via first and third control clutches. The rotation of the input shaft is transferred to a second element via a second control clutch. Rotations of the first and second elements are selectively restricted by first and second control brakes. A third element is connected to an output shaft.Type: GrantFiled: January 8, 2002Date of Patent: April 20, 2004Assignee: Aisin AW Co., Ltd.Inventors: Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Kenji Gotou, Toshihiko Aoki
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Publication number: 20040065168Abstract: A transmission has an oil drain passage for connecting an oil reservoir with a mission case in a pump casing. The automatic transmission has also a retainer serving as a shielding member to shield between a discharge opening of the oil drain passage from at least part of a multistage transmission mechanism. This ensures that breather oil blow, which is caused by the spattering and stirring of operating oil by the high-speed drum member, is shielded from at least part of the transmission mechanism.Type: ApplicationFiled: July 22, 2003Publication date: April 8, 2004Applicant: AISIN AW CO., LTD.Inventors: Masahiro Ida, Nobukazu Ike, Satoru Kasuya, Masaaki Nishida, Masahiro Hayabuchi, Mitsutaka Okuno
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Publication number: 20040031352Abstract: A transmission case is provided with a housing enclosing a clutch and/or torque converter connected to an engine, and a shifting mechanism case enclosing a shifting mechanism in an oil-tight state that is connected to the housing. A focus for stress resulting from an impact load acting on the transmission case is formed as a frangible portion in the housing. Thus, damage to the transmission from an excessive load is limited to the housing, and by absorbing the impact from that damage, damage to the shifting mechanism case is prevented and oil leakage from the transmission case is avoided.Type: ApplicationFiled: April 1, 2003Publication date: February 19, 2004Inventors: Mitsutaka Okuno, Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Nobukazu Ike
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Patent number: 6679804Abstract: A multi-stage automatic transmission using a reduction planetary gear and a planetary gear set in which the respective thrust forces generated thereat are supported by a low bearing load or a low case load. The automatic transmission is provided with a reduction planetary gear, coupled to an input shaft to fix a reaction force element so as to output a reduction rotation to an output element, and a planetary gear set, that outputs a speed shift rotation upon input of the subsequent reduction rotation. During at least first gear driving, there is provided a force transmission route in which thrust forces generated at one element of the reduction planetary gear and one element of the planetary gear set, respectively, are transmitted. In that route, a torsion direction of the helical teeth of the respective elements are set such that a direction of a thrust force of the element and a direction of the thrust force of the other element are different from each other during first gear driving.Type: GrantFiled: January 30, 2002Date of Patent: January 20, 2004Assignee: Aisin AW Co., Ltd.Inventors: Hiroshi Kato, Kazumasa Tsukamoto, Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Akitoshi Kato
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Patent number: 6648106Abstract: To ensure durability of a one-way clutch, by reducing surface pressures applied to side bearings, a one-way clutch has end bearings that are disposed between an outer race and an inner race and that maintain concentricity between the races. In a supporting structure wherein one of the outer race and the inner race is fitted to a stationary member and the other race is fitted to a rotational member, a clearance of a fitting portion between the stationary member and one of the races is narrower than a clearance between the rotational member and the other race. A load resulting from whirling of the rotational member is absorbed by the greater clearance, and a high load resulting from radial movements of the race fitted to the stationary member and a weight of the race is supported by the stationary member. Thus, loads applied to the end bearings are reduced.Type: GrantFiled: June 26, 2001Date of Patent: November 18, 2003Assignee: Aisin AW, Co., Ltd.Inventors: Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Hiroshi Katou
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Publication number: 20030188928Abstract: In a breather device linking a space within a transmission case (1) to outside air, a breather (10) is provided at a middle position in a lengthwise direction on an upper portion of the transmission case, in particular, at a position displaced in an axial direction from a middle position in the lengthwise direction, and opens to outside air via a ventilating mechanism (2) that extends in a direction opposite this displaced direction.Type: ApplicationFiled: May 29, 2003Publication date: October 9, 2003Inventors: Mitsutaka Okuno, Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Nobukazu Ike
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Publication number: 20030100399Abstract: A planetary gear set comprises a plurality of pinions P1, P2 meshing with a sun gear, and a carrier C that shaft-supports the pinions. The carrier has an annular peripheral wall 12 that extends entirely around outer peripheries of the plurality of pinions. Thin-wall portions 12a receded at a radially inner side are formed in the annular peripheral wall, at circumferential-direction positions corresponding to the positions of the pinions. The circumferential continuity of the annular peripheral wall secures a carrier rigidity. The formation of the thin-wall portions avoids interference between each pinion and the annular peripheral wall without involving an increased diameter of the carrier. The pinions P1 have a smaller diameter than the pinions P2. A platy wall portion 32 of a bridge portion 3 extends in the direction of a circumference of the carrier, outwardly of the pinions P1.Type: ApplicationFiled: August 12, 2002Publication date: May 29, 2003Inventors: Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Hiroshi Katou, Yukio Hiramoto, Tomohisa Miyamoto, Tatsuya Iida, Masahiro Yamaguchi
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Patent number: 6558287Abstract: A multi-speed automatic transmission improves transmission efficiency by reducing drag loss due to high speed rotation of a freely rotating element of a planetary gear set. An automatic transmission for a vehicle includes: an input path T1 of a first speed ratio; an input path T2 which has a larger speed ratio than this input path T1; a planetary gear set of four elements, wherein the four elements are a first element, a second element, a third element, and a fourth element following an order of elements on a speed diagram; a clutch C-2 transmitting a rotation of the input path T2 to the first element S3; a clutch C-1 transmitting the rotation from the input path T2 to the fourth element S2; a clutch C-4 transmitting a rotation from the input path T1 to the first element; a clutch C-3 transmitting the rotation from the input path T1 to the second element C3; a brake B-1 engaging the fourth element; a brake B-2 engaging the second element; and an output member coupled with the third element R3.Type: GrantFiled: February 13, 2002Date of Patent: May 6, 2003Assignee: Aisin AW Co., Ltd.Inventors: Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Kenji Gotou, Toshihiko Aoki
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Publication number: 20020142880Abstract: A multi-speed automatic transmission improves transmission efficiency by reducing drag loss due to high speed rotation of a freely rotating element of a planetary gear set. An automatic transmission for a vehicle includes: an input path T1 of a first speed ratio; an input path T2 which has a larger speed ratio than this input path T1; a planetary gear set of four elements, wherein the four elements are a first element, a second element, a third element, and a fourth element following an order of elements on a speed diagram; a clutch C-2 transmitting a rotation of the input path T2 to the first element S3; a clutch C-1 transmitting the rotation from the input path T2 to the fourth element S2; a clutch C-4 transmitting a rotation from the input path T1 to the first element; a clutch C-3 transmitting the rotation from the input path T1 to the second element C3; a brake B-1 engaging the fourth element; a brake B-2 engaging the second element; and an output member coupled with the third element R3.Type: ApplicationFiled: February 13, 2002Publication date: October 3, 2002Applicant: AISIN AW CO., LTD.Inventors: Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Kenji Gotou, Toshihiko Aoki
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Patent number: 6422971Abstract: A planetary carrier supports a plurality of short pinions and long pinions and includes a first supporting wall supporting one ends of the short pinions and the long pinions, second supporting walls supporting the other ends of the short pinions, third supporting walls supporting the other ends of the long pinions, first connecting walls connecting the first supporting wall and the second supporting walls, pairs of second connecting walls facing each other, arranged on both sides of each long pinion in the rotational direction of the carrier, and connecting the second supporting walls and the third supporting walls, and third connecting walls connecting each pair of the second connecting walls to each other on at least one of the radial inner side and the radial outer side of each long pinion.Type: GrantFiled: October 6, 2000Date of Patent: July 23, 2002Assignee: Aisin AW Co., Ltd.Inventors: Hiroshi Katou, Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Yukio Hiramoto
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Publication number: 20020091032Abstract: A speed-reducing gear unit is provided for causing a reduced-speed rotation output member to have a reduced rotation that is slower than rotation of an input shaft. The reduced-speed rotation output member is switched between a reduced-speed rotation state and a free rotation state by rotation state switching means. The reduced-speed rotation of the reduced-speed rotation output member is selectively transferred to fourth and first elements of a speed-changing dual planetary gear unit via first and third control clutches. The rotation of the input shaft is transferred to a second element via a second control clutch. Rotations of the first and second elements are selectively restricted by first and second control brakes. A third element is connected to an output shaft.Type: ApplicationFiled: January 8, 2002Publication date: July 11, 2002Applicant: Aisin AW Co., Ltd.Inventors: Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Kenji Gotou, Toshihiko Aoki
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Patent number: 6415685Abstract: An automatic transmission disposed in a case with a speed change mechanism disposed around an input shaft, a gear supported to a support wall of the case so as to transmit the output of the speed change mechanism to another shaft extending along the input shaft, and a rear cover portion integrated with the case, thereby eliminating a joint portion with the support wall supporting the gear removably attachable to the case through an opening portion.Type: GrantFiled: November 23, 1999Date of Patent: July 9, 2002Assignee: Aisin AW Co., Ltd.Inventors: Takao Taniguchi, Kazumasa Tsukamoto, Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Akitoshi Katou
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Publication number: 20020065164Abstract: A multi-stage automatic transmission using a reduction planetary gear and a planetary gear set in which the respective thrust forces generated thereat are supported by a low bearing load or a low case load. The automatic transmission is provided with a reduction planetary gear, coupled to an input shaft to fix a reaction force element so as to output a reduction rotation to an output element, and a planetary gear set, that outputs a speed shift rotation upon input of the subsequent reduction rotation. During at least first gear driving, there is provided a force transmission route in which thrust forces generated at one element of the reduction planetary gear and one element of the planetary gear set, respectively, are transmitted. In that route, a torsion direction of the helical teeth of the respective elements are set such that a direction of a thrust force of the element and a direction of the thrust force of the other element are different from each other during first gear driving.Type: ApplicationFiled: January 30, 2002Publication date: May 30, 2002Applicant: AISIN AW CO., LTD.Inventors: Hiroshi Kato, Kazumasa Tsukamoto, Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Akitoshi Kato
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Publication number: 20020052772Abstract: An operation planning method is provided for making an operation plan for receiving a plurality of products from a supplier, and mounting at least one item on each of the products based on specifications of each product . In this method, information relating to the products received from the supplier is initially acquired. The products received is a mixture of products whose specifications are determined before transportation of the products from the supplier, and products whose specifications are not determined by the time of transportation of the products. Then, an order is placed for desired items to be mounted on the products whose specifications are determined before transportation thereof, and an order is placed for desired items to be mounted on products whose specifications are determined during transportation thereof.Type: ApplicationFiled: October 31, 2001Publication date: May 2, 2002Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yasuyuki Nishimoto, Masato Nakatsuka, Satoru Kasuya
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Patent number: 6361468Abstract: A multi-stage automatic transmission using a reduction planetary gear and a planetary gear set in which the respective thrust forces generated thereat are supported by a low bearing load or a low case load. The automatic transmission is provided with a reduction planetary gear, coupled to an input shaft to fix a reaction force element so as to output a reduction rotation to an output element, and a planetary gear set, that outputs a speed shift rotation upon input of the subsequent reduction rotation. During at least first gear driving, there is provided a force transmission route in which thrust forces generated at one element of the reduction planetary gear and one element of the planetary gear set, respectively, are transmitted. In that route, a torsion direction of the spiral teeth of the respective elements are set such that a direction of a thrust force of the element and a direction of the thrust force of the other element are different from each other during first gear driving.Type: GrantFiled: December 20, 1999Date of Patent: March 26, 2002Assignee: Aisin Aw Co., Ltd.Inventors: Hiroshi Kato, Kazumasa Tsukamoto, Masahiro Hayabuchi, Masaaki Nishida, Satoru Kasuya, Akitoshi Kato