Patents by Inventor Satoru Machida

Satoru Machida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10658503
    Abstract: Disclosed is a technique capable of reducing loss at the time of switching in a diode. A diode disclosed in the present specification includes a cathode electrode, a cathode region made of a first conductivity type semiconductor, a drift region made of a low concentration first conductivity type semiconductor, an anode region made of a second conductivity type semiconductor, an anode electrode made of metal, a barrier region formed between the drift region and the anode region and made of a first conductivity type semiconductor having a concentration higher than that of the drift region, and a pillar region formed so as to connect the barrier region to the anode electrode and made of a first conductivity type semiconductor having a concentration higher than that of the barrier region. The pillar region and the anode are connected through a Schottky junction.
    Type: Grant
    Filed: August 24, 2018
    Date of Patent: May 19, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yusuke Yamashita, Satoru Machida, Takahide Sugiyama, Jun Saito
  • Publication number: 20180374947
    Abstract: Disclosed is a technique capable of reducing loss at the time of switching in a diode. A diode disclosed in the present specification includes a cathode electrode, a cathode region made of a first conductivity type semiconductor, a drift region made of a low concentration first conductivity type semiconductor, an anode region made of a second conductivity type semiconductor, an anode electrode made of metal, a barrier region formed between the drift region and the anode region and made of a first conductivity type semiconductor having a concentration higher than that of the drift region, and a pillar region formed so as to connect the barrier region to the anode electrode and made of a first conductivity type semiconductor having a concentration higher than that of the barrier region. The pillar region and the anode are connected through a Schottky junction.
    Type: Application
    Filed: August 24, 2018
    Publication date: December 27, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yusuke YAMASHITA, Satoru MACHIDA, Takahide SUGIYAMA, Jun SAITO
  • Patent number: 10147812
    Abstract: Disclosed is a technique capable of reducing loss at the time of switching in a diode. A diode disclosed in the present specification includes a cathode electrode, a cathode region made of a first conductivity type semiconductor, a drift region made of a low concentration first conductivity type semiconductor, an anode region made of a second conductivity type semiconductor, an anode electrode made of metal, a barrier region formed between the drift region and the anode region and made of a first conductivity type semiconductor having a concentration higher than that of the drift region, and a pillar region formed so as to connect the barrier region to the anode electrode and made of a first conductivity type semiconductor having a concentration higher than that of the barrier region. The pillar region and the anode are connected through a Schottky junction.
    Type: Grant
    Filed: November 3, 2016
    Date of Patent: December 4, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yusuke Yamashita, Satoru Machida, Takahide Sugiyama, Jun Saito
  • Patent number: 9685512
    Abstract: A semiconductor device includes a diode region and an IGBT region. The diode region includes a front side anode region, an n-type diode barrier region, an n-type diode pillar region reaching the diode barrier region through the front side anode region, and a p-type back side anode region separated from the front side anode region by the diode barrier region. The IGBT region includes a front side body region, an n-type IGBT barrier region, and a back side body region separated from the front side body region by the IGBT barrier region. When a gate-off voltage is applied to a gate electrode, a resistance between the IGBT barrier region and the emitter electrode is higher than a resistance between the diode barrier region and the anode electrode.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: June 20, 2017
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Jun Okawara, Yusuke Yamashita, Satoru Machida
  • Patent number: 9666579
    Abstract: In a plan view of a semiconductor substrate, the semiconductor substrate includes a pillar exposing area in which the pillar region is exposed on the front surface of the semiconductor substrate, a pillar contacting area in which the pillar region is in contact with a deeper side of the anode contact region, and an anode contacting area in which the anode region is in contact with the deeper side of the anode contact region. In a direction along which the pillar contacting area and the anode contacting area are aligned, a width of the pillar contacting area is smaller than a width of the anode contacting area.
    Type: Grant
    Filed: May 24, 2016
    Date of Patent: May 30, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaru Senoo, Akitaka Soeno, Yasuhiro Hirabayashi, Takashi Kuno, Yusuke Yamashita, Satoru Machida
  • Patent number: 9620632
    Abstract: A semiconductor device includes: a semiconductor substrate, an upper electrode, a lower electrode and a gate electrode. In the semiconductor substrate, a body region, a pillar region, and a barrier region are formed. The pillar region has an n-type impurity, is formed on a lateral side of the body region, and extends along a depth from a top surface of the semiconductor substrate to a lower end of the body region. The barrier region has an n-type impurity and is formed on a lower side of the body region and the pillar region. The barrier region is formed on the lower side of the pillar region. An n-type impurity concentration distribution in a depth direction in the pillar region and the barrier region has a maximum value in the pillar region. The n-type impurity concentration distribution has a folding point on a side deeper than the maximum value.
    Type: Grant
    Filed: October 30, 2014
    Date of Patent: April 11, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Okawara, Yusuke Yamashita, Satoru Machida
  • Patent number: 9620499
    Abstract: A semiconductor device for restraining snapback is provided. The semiconductor device includes IGBT and diode regions. In a view of n-type impurity concentration distribution along a direction from a front surface to a rear surface, a local minimum value of an n-type impurity concentration is located at a border between cathode and buffer regions. A local maximum value of n-type impurity concentration is located in the buffer region. At least one of the buffer and cathode regions includes a crystal defect region having crystal defects in a higher concentration than a region therearound. A peak of a crystal defect concentration in a view of crystal defect concentration distribution along the direction from the front surface to the rear surface is located in a region on the rear surface side with respect to a specific position having the n-type impurity concentration which is a half of the local maximum value.
    Type: Grant
    Filed: February 27, 2015
    Date of Patent: April 11, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasuhiro Hirabayashi, Satoru Machida, Yusuke Yamashita
  • Publication number: 20170098700
    Abstract: Disclosed is a technique capable of reducing loss at the time of switching in a diode. A diode disclosed in the present specification includes a cathode electrode, a cathode region made of a first conductivity type semiconductor, a drift region made of a low concentration first conductivity type semiconductor, an anode region made of a second conductivity type semiconductor, an anode electrode made of metal, a barrier region formed between the drift region and the anode region and made of a first conductivity type semiconductor having a concentration higher than that of the drift region, and a pillar region formed so as to connect the barrier region to the anode electrode and made of a first conductivity type semiconductor having a concentration higher than that of the barrier region. The pillar region and the anode are connected through a Schottky junction.
    Type: Application
    Filed: November 3, 2016
    Publication date: April 6, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yusuke YAMASHITA, Satoru MACHIDA, Takahide SUGIYAMA, Jun SAITO
  • Patent number: 9595603
    Abstract: A semiconductor device includes a semiconductor layer and a trench gate portion that extends toward a deep portion from a front surface of the semiconductor layer. The semiconductor layer includes an island region surrounded by the trench gate portion. A first side surface of the trench gate portion and a second side surface of the trench gate portion are in contact with the island region. A first conductivity type contact region that includes a first contact region that is in contact with the first side surface and a second contact region that is in contact with the second side surface is provided in the island region. Moreover, a second conductivity type contact region that is in contact with the trench gate portion at a position between the first contact region and the second contact region is provided in the island region.
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: March 14, 2017
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yasuhiro Hirabayashi, Masaru Senoo, Akitaka Soeno, Satoru Machida, Yusuke Yamashita
  • Publication number: 20170069625
    Abstract: A semiconductor device for restraining snapback is provided. The semiconductor device includes IGBT and diode regions. In a view of n-type impurity concentration distribution along a direction from a front surface to a rear surface, a local minimum value of an n-type impurity concentration is located at a border between cathode and buffer regions. A local maximum value of n-type impurity concentration is located in the buffer region. At least one of the butler and cathode regions includes a crystal defect region having crystal detects in a higher concentration than a region therearound. A peak of a crystal defect concentration in a view of crystal defect concentration distribution along the direction from the front surface to the rear surface is located in a region on the rear surface side with respect to a specific position having the n-type impurity concentration which is a half of the local maximum value.
    Type: Application
    Filed: February 27, 2015
    Publication date: March 9, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasuhiro HIRABAYASHI, Satoru MACHIDA, Yusuke YAMASHITA
  • Publication number: 20170005186
    Abstract: A semiconductor device includes a semiconductor layer and a trench gate portion that extends toward a deep portion from a front surface of the semiconductor layer. The semiconductor layer includes an island region surrounded by the trench gate portion. A first side surface of the trench gate portion and a second side surface of the trench gate portion are in contact with the island region. A first conductivity type contact region that includes a first contact region that is in contact with the first side surface and a second contact region that is in contact with the second side surface is provided in the island region. Moreover, a second conductivity type contact region that is in contact with the trench gate portion at a position between the first contact region and the second contact region is provided in the island region.
    Type: Application
    Filed: June 21, 2016
    Publication date: January 5, 2017
    Inventors: Yasuhiro Hirabayashi, Masaru Senoo, Akitaka Soeno, Satoru Machida, Yusuke Yamashita
  • Patent number: 9536961
    Abstract: A semiconductor layer of a reverse conducting insulated gate bipolar transistor is provided with a drift region of a first conductive type, a body region of a second conductive type that is disposed above the drift region, and a barrier region of the first conductive type that is disposed in the body region and electrically connects to the emitter electrode via a pillar member which extends from the one of main surfaces of the semiconductor layer. The barrier region is not contact with a side surface of the insulated trench gate.
    Type: Grant
    Filed: October 28, 2015
    Date of Patent: January 3, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasuhiro Hirabayashi, Hiroshi Hosokawa, Yoshifumi Yasuda, Akitaka Soeno, Masaru Senoo, Satoru Machida, Yusuke Yamashita
  • Patent number: 9520465
    Abstract: Disclosed is a technique capable of reducing loss at the time of switching in a diode. A diode disclosed in the present specification includes a cathode electrode, a cathode region made of a first conductivity type semiconductor, a drift region made of a low concentration first conductivity type semiconductor, an anode region made of a second conductivity type semiconductor, an anode electrode made of metal, a barrier region formed between the drift region and the anode region and made of a first conductivity type semiconductor having a concentration higher than that of the drift region, and a pillar region formed so as to connect the barrier region to the anode electrode and made of a first conductivity type semiconductor having a concentration higher than that of the barrier region. The pillar region and the anode are connected through a Schottky junction.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: December 13, 2016
    Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yusuke Yamashita, Satoru Machida, Takahide Sugiyama, Jun Saito
  • Patent number: 9520487
    Abstract: A semiconductor layer of a reverse conducting insulated gate bipolar transistor is provided with a barrier region of the first conductive type, wherein the barrier region is disposed in the body region and electrically connects to the emitter electrode via a pillar member which extends from the one of main surfaces of the semiconductor layer. The barrier region includes a first barrier partial region, wherein a distance between the first barrier partial region and the drift region is a first distance, and a second barrier partial region, wherein a distance between the second barrier partial region and the drift region is a second distance which is longer than the first distance. The second barrier partial region is in contact with a side surface of an insulated trench gate.
    Type: Grant
    Filed: October 28, 2015
    Date of Patent: December 13, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasuhiro Hirabayashi, Hiroshi Hosokawa, Yoshifumi Yasuda, Akitaka Soeno, Masaru Senoo, Satoru Machida, Yusuke Yamashita
  • Publication number: 20160351562
    Abstract: In a plan view of a semiconductor substrate, the semiconductor substrate includes a pillar exposing area in which the pillar region is exposed on the front surface of the semiconductor substrate, a pillar contacting area in which the pillar region is in contact with a deeper side of the anode contact region, and an anode contacting area in which the anode region is in contact with the deeper side of the anode contact region. In a direction along which the pillar contacting area and the anode contacting area are aligned, a width of the pillar contacting area is smaller than a width of the anode contacting area.
    Type: Application
    Filed: May 24, 2016
    Publication date: December 1, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaru SENOO, Akitaka SOENO, Yasuhiro HIRABAYASHI, Takashi KUNO, Yusuke YAMASHITA, Satoru MACHIDA
  • Patent number: 9508710
    Abstract: A technology capable of suppressing a fluctuation in voltage in a diode region is provided. A resistance value between the emitter electrode and the lower body region is lower than a resistance value between the anode electrode and the lower anode region when the semiconductor device operates as a diode. A quantity of holes between the emitter electrode and the second barrier region is smaller than a quantity of holes between the anode electrode and the first barrier region.
    Type: Grant
    Filed: August 26, 2013
    Date of Patent: November 29, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Saito, Satoru Machida, Yusuke Yamashita
  • Publication number: 20160276469
    Abstract: A buffer layer includes an n+-type first buffer region and an n+-type second buffer region. The first buffer region is provided at a first depth from a first main surface of a semiconductor layer and has an impurity concentration higher than an impurity concentration of a drift layer. The second buffer region is provided at a second depth from the first main surface of the semiconductor layer and has an impurity concentration higher than the impurity concentration in the drift layer, the second depth being shallower than the first depth. The first buffer region delimits an opening in a plane of the semiconductor layer at the first depth. The second buffer region delimits an opening in a plane of the semiconductor layer at the second depth.
    Type: Application
    Filed: October 7, 2014
    Publication date: September 22, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru MACHIDA, Yusuke YAMASHITA, Masaru SENOO, Jun OKAWARA, Yasuhiro HIRABAYASHI, Hiroshi HOSOKAWA
  • Publication number: 20160268252
    Abstract: A technology capable of suppressing a fluctuation in voltage in a diode region is provided. A resistance value between the emitter electrode and the lower body region is lower than a resistance value between the anode electrode and the lower anode region when the semiconductor device operates as a diode. A quantity of holes between the emitter electrode and the second barrier region is smaller than a quantity of holes between the anode electrode and the first barrier region.
    Type: Application
    Filed: August 26, 2013
    Publication date: September 15, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Saito, Satoru Machida, Yusuke Yamashita
  • Publication number: 20160260710
    Abstract: A semiconductor device includes a diode region and an IGBT region. The diode region includes a front side anode region, an n-type diode barrier region, an n-type diode pillar region reaching the diode barrier region through the front side anode region, and a p-type back side anode region separated from the front side anode region by the diode barrier region. The IGBT region includes a front side body region, an n-type IGBT barrier region, and a back side body region separated from the front side body region by the IGBT barrier region. When a gate-off voltage is applied to a gate electrode, a resistance between the IGBT barrier region and the emitter electrode is higher than a resistance between the diode barrier region and the anode electrode.
    Type: Application
    Filed: March 4, 2016
    Publication date: September 8, 2016
    Inventors: Jun Okawara, Yusuke Yamashita, Satoru Machida
  • Patent number: 9437700
    Abstract: A semiconductor device is provided with a silicon layer, an upper surface side aluminum layer containing silicon and an insulation film. The upper surface side aluminum layer contacts and is layered on a part of a surface of the silicon layer. The insulation film contacts and is layered on another part of the surface of the silicon layer. The insulation film is adjacent to and contacts the upper surface side aluminum layer. The insulation film includes an insulation film body and a plurality of first nodule segregated portions projecting from the insulation film body toward the upper surface side aluminum layer as seen along a vertical direction relative to the surface of the silicon layer. A corner is formed by a side surface of the insulation film body and a side surface of each of the first nodule segregated portions as seen along the vertical direction.
    Type: Grant
    Filed: March 6, 2015
    Date of Patent: September 6, 2016
    Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru Machida, Yusuke Yamashita, Koichi Nishikawa, Masaru Senoo, Jun Okawara, Yoshifumi Yasuda, Hiroshi Hosokawa, Yasuhiro Hirabayashi