Patents by Inventor Scott M. Hayes

Scott M. Hayes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11961776
    Abstract: A method of forming a semiconductor device is provided. The method includes providing a connector structure configured for carrying a signal and providing a semiconductor die. At least a portion of the connector structure and the semiconductor die are encapsulated with an encapsulant. The semiconductor die is interconnected with the connector structure by way of a conductive trace.
    Type: Grant
    Filed: November 30, 2021
    Date of Patent: April 16, 2024
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Scott M. Hayes
  • Publication number: 20240105660
    Abstract: A method of forming a semiconductor device is provided. The method includes forming a conductive die connector having a first end connected to a die pad of a semiconductor die. A first encapsulant formulated for selective activation by way of a laser encapsulates at least a portion of the semiconductor die. A first conductive trace of a redistribution layer is formed by plating a conductive material on a first laser activated path on a first major surface of the first encapsulant. The first conductive trace is directly connected to a second end of the die connector. A second encapsulant formulated for selective activation by way of a laser encapsulates at least the first conductive trace and exposed portions of the first major surface of the first encapsulant.
    Type: Application
    Filed: September 28, 2022
    Publication date: March 28, 2024
    Inventors: Michael B. Vincent, Scott M. Hayes
  • Patent number: 11935809
    Abstract: A cost-effective process and structure is provided for a thermal dissipation element for semiconductor device packages incorporating antennas that can incorporate RF/EMI shielding from the antenna elements. Certain embodiments provide incorporated antenna element structures as part of the same process. These features are provided using a selectively-plated thermal dissipation structure that is formed to provide shielding around semiconductor device dies that are part of the package. In some embodiments, the thermal dissipation structure is molded to the semiconductor device, thereby permitting a thermally efficient close coupling between a device die requiring thermal dissipation and the dissipation structure itself.
    Type: Grant
    Filed: December 12, 2022
    Date of Patent: March 19, 2024
    Assignee: NXP USA, INC.
    Inventors: Zhiwei Gong, Scott M. Hayes, Michael B. Vincent, Betty Hill-Shan Yeung, Rushik P. Tank, Kabir Mirpuri
  • Publication number: 20240088068
    Abstract: A method of forming a semiconductor device is provided. The method includes encapsulating with an encapsulant at least a portion of a semiconductor die and a package substrate, the encapsulant including an additive selectively activated by way of a laser. A first opening is formed in the encapsulant, the first opening exposing a predetermined first portion of the package substrate. The additive is activated at the sidewalls of the first opening. A second opening is formed in the encapsulant, the second opening encircling the first opening and exposing a predetermined second portion of the package substrate. The additive is activated at the sidewalls the second opening. A conductive material is plated on the additive activated portions of the encapsulant.
    Type: Application
    Filed: September 8, 2022
    Publication date: March 14, 2024
    Inventors: Michael B. Vincent, Scott M. Hayes, Zhiwei Gong, Leo van Gemert, Antonius Hendrikus Jozef Kamphuis, Wen Hung Huang
  • Publication number: 20230402408
    Abstract: A method of forming a semiconductor device is provided. The method includes placing a semiconductor die and an RF sub-assembly on a carrier substrate. The RF sub-assembly includes a sacrificial blank, a conductive radiant element, and a conductive shield. At least a portion of the semiconductor die and the RF sub-assembly is encapsulated with an encapsulant. The carrier substrate is separated from the encapsulated semiconductor die and RF sub-assembly to expose a side of the sacrificial blank. The sacrificial blank is removed to form a cavity in the RF sub-assembly such that the conductive radiant element and the conductive shield are exposed through the cavity. A package lid is affixed on the encapsulated semiconductor die and RF sub-assembly and configured to serve as a signal reflector for propagation of an RF signal.
    Type: Application
    Filed: June 8, 2022
    Publication date: December 14, 2023
    Inventors: Michael B. Vincent, Scott M. Hayes
  • Patent number: 11837560
    Abstract: A method of manufacturing a semiconductor device is provided. The method includes forming an assembly including placing a semiconductor die and a launcher structure on a carrier substrate, encapsulating at least a portion of the semiconductor die and the launcher structure, and applying a redistribution layer on a surface of the semiconductor die and a surface of the launcher structure to connect a bond pad of the semiconductor die with an antenna launcher of the launcher structure. The assembly is attached to a substrate and a waveguide overlapping the assembly is attached to the substrate. The waveguide structure is physically decoupled from the assembly.
    Type: Grant
    Filed: August 26, 2021
    Date of Patent: December 5, 2023
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Giorgio Carluccio, Maristella Spella, Scott M. Hayes
  • Publication number: 20230378106
    Abstract: An electronic device substrate with a substantially planar surface formed from an electrically non-conductive material is provided with one or more metalized pads on the substantially planner surface. Each of the one or more metalized pads is surrounded by and coplanar with the first electrically nonconductive material along an outer boundary of the metalized pad. The metalized pad is patterned such that portions of the metalized pad form metalized fingers that extend radially from the outer boundary of the metalized pad in an interdigitated arrangement with the first electrically nonconductive material. The metalized pad has a solderable surface.
    Type: Application
    Filed: May 19, 2022
    Publication date: November 23, 2023
    Inventors: Namrata Kanth, Paul Southworth, Scott M. Hayes, Dwight Lee Daniels, Yufu Liu, Jeroen Johannes Maria Zaal, Cheong Chiang Ng
  • Patent number: 11823968
    Abstract: A semiconductor device package having stress isolation is provided. The semiconductor device package includes a package substrate and a sensor attached to the package substrate. A first isolation material is formed around a perimeter of the sensor. An encapsulant encapsulates at least a portion of the first isolation material and the package substrate.
    Type: Grant
    Filed: August 27, 2020
    Date of Patent: November 21, 2023
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Scott M. Hayes, Stephen Ryan Hooper
  • Publication number: 20230369248
    Abstract: A method of manufacturing a semiconductor device packaging panel is provided. The method includes forming a panel having an active side and a backside. The panel includes a plurality of semiconductor die encapsulated with an encapsulant. An active surface of the semiconductor die is exposed on the active side of the panel. A warpage control carrier is attached onto the backside of the panel. The warpage control carrier includes an electroactive element configured for substantially flattening the panel while a control voltage is applied to the electroactive element.
    Type: Application
    Filed: July 25, 2023
    Publication date: November 16, 2023
    Inventors: Scott M. Hayes, Michael B. Vincent, Zhiwei Gong, Richard Te Gan, Vivek Gupta
  • Patent number: 11817366
    Abstract: A semiconductor device package having a thermal dissipation feature is provided. The semiconductor device package includes a package substrate. A semiconductor die is mounted on a first surface of the package substrate. A first conductive connector is affixed to a first connector pad of the package substrate. A conformal thermal conductive layer is applied on the semiconductor die and a portion of the first surface of the package substrate. The conformal thermal conductive layer is configured and arranged as a thermal conduction path between the semiconductor die and the first conductive connector.
    Type: Grant
    Filed: December 7, 2020
    Date of Patent: November 14, 2023
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Scott M. Hayes, Zhiwei Gong, Kabir Mirpuri, Rushik P. Tank, Betty Hill-Shan Yeung
  • Patent number: 11791283
    Abstract: A method of manufacturing a semiconductor device packaging panel is provided. The method includes forming a panel having an active side and a backside. The panel includes a plurality of semiconductor die encapsulated with an encapsulant. An active surface of the semiconductor die is exposed on the active side of the panel. A warpage control carrier is attached onto the backside of the panel. The warpage control carrier includes an electroactive element configured for substantially flattening the panel while a control voltage is applied to the electroactive element.
    Type: Grant
    Filed: April 14, 2021
    Date of Patent: October 17, 2023
    Assignee: NXP USA, INC.
    Inventors: Scott M. Hayes, Michael B. Vincent, Zhiwei Gong, Richard Te Gan, Vivek Gupta
  • Patent number: 11760623
    Abstract: A no-gel sensor package is disclosed. In one embodiment, the package includes a microelectromechanical system (MEMS) die having a first substrate, which in turn includes a first surface on which is formed a MEMS device. The package also includes a polymer ring with an inner wall extending between first and second oppositely facing surfaces. The first surface of the polymer ring is bonded to the first surface of the first substrate to define a first cavity in which the MEMS device is contained. A molded compound body having a second cavity that is concentric with the first cavity, enables fluid communication between the MEMS device and an environment external to the package.
    Type: Grant
    Filed: October 11, 2022
    Date of Patent: September 19, 2023
    Assignee: NXP USA, INC.
    Inventors: Stephen Ryan Hooper, Mark Edward Schlarmann, Michael B. Vincent, Scott M. Hayes, Julien Juéry
  • Publication number: 20230268304
    Abstract: A method of forming a semiconductor device is provided. The method includes placing a semiconductor die on a carrier substrate and placing a sacrificial blank on the carrier substrate with a routing structure attached to the sacrificial blank. At least a portion of the semiconductor die, sacrificial blank, and routing structure are encapsulated with an encapsulant. The carrier substrate is separated from a first side of the encapsulated semiconductor die, sacrificial blank, and routing structure to expose a surface of the sacrificial blank. The sacrificial blank is etched to form a cavity in the encapsulant and expose a portion of the routing structure exposed through the cavity.
    Type: Application
    Filed: February 23, 2022
    Publication date: August 24, 2023
    Inventors: Michael B. Vincent, Scott M. Hayes
  • Patent number: 11728285
    Abstract: A method of manufacturing a carrier for semiconductor device packaging is provided. The method includes forming a carrier having a plurality of plateau regions separated by a plurality of channels. The carrier is configured and arranged to support a plurality of semiconductor die during a packaging operation. The plurality of channels is filled with a material configured to control warpage of the carrier.
    Type: Grant
    Filed: August 26, 2021
    Date of Patent: August 15, 2023
    Assignee: NXP USA, INC.
    Inventors: Vivek Gupta, Michael B. Vincent, Scott M. Hayes, Richard Te Gan, Zhiwei Gong
  • Publication number: 20230178508
    Abstract: A method of forming a semiconductor device is provided. The method includes placing a semiconductor die and routing structure on a carrier substrate. At least a portion of the semiconductor die and routing structure are encapsulated with an encapsulant. A cavity formed in the encapsulant. A top portion of the routing structure is exposed through the cavity. A conductive trace is formed to interconnect the semiconductor die with the routing structure.
    Type: Application
    Filed: December 8, 2021
    Publication date: June 8, 2023
    Inventors: Michael B. Vincent, Scott M. Hayes
  • Publication number: 20230170270
    Abstract: A method of forming a semiconductor device is provided. The method includes providing a connector structure configured for carrying a signal and providing a semiconductor die. At least a portion of the connector structure and the semiconductor die are encapsulated with an encapsulant. The semiconductor die is interconnected with the connector structure by way of a conductive trace.
    Type: Application
    Filed: November 30, 2021
    Publication date: June 1, 2023
    Inventors: Michael B. Vincent, Scott M. Hayes
  • Publication number: 20230106555
    Abstract: A cost-effective process and structure is provided for a thermal dissipation element for semiconductor device packages incorporating antennas that can incorporate RF/EMI shielding from the antenna elements. Certain embodiments provide incorporated antenna element structures as part of the same process. These features are provided using a selectively-plated thermal dissipation structure that is formed to provide shielding around semiconductor device dies that are part of the package. In some embodiments, the thermal dissipation structure is molded to the semiconductor device, thereby permitting a thermally efficient close coupling between a device die requiring thermal dissipation and the dissipation structure itself.
    Type: Application
    Filed: December 12, 2022
    Publication date: April 6, 2023
    Inventors: Zhiwei Gong, Scott M. Hayes, Michael B. Vincent, Betty Hill-Shan Yeung, Rushik P. Tank, Kabir Mirpuri
  • Publication number: 20230066652
    Abstract: A method of manufacturing a carrier for semiconductor device packaging is provided. The method includes forming a carrier having a plurality of plateau regions separated by a plurality of channels. The carrier is configured and arranged to support a plurality of semiconductor die during a packaging operation. The plurality of channels is filled with a material configured to control warpage of the carrier.
    Type: Application
    Filed: August 26, 2021
    Publication date: March 2, 2023
    Inventors: Vivek Gupta, Michael B. Vincent, Scott M. Hayes, Richard Te Gan, Zhiwei Gong
  • Publication number: 20230059566
    Abstract: A no-gel sensor package is disclosed. In one embodiment, the package includes a microelectromechanical system (MEMS) die having a first substrate, which in turn includes a first surface on which is formed a MEMS device. The package also includes a polymer ring with an inner wall extending between first and second oppositely facing surfaces. The first surface of the polymer ring is bonded to the first surface of the first substrate to define a first cavity in which the MEMS device is contained. A molded compound body having a second cavity that is concentric with the first cavity, enables fluid communication between the MEMS device and an environment external to the package.
    Type: Application
    Filed: October 11, 2022
    Publication date: February 23, 2023
    Inventors: Stephen Ryan Hooper, Mark Edward Schlarmann, Michael B. Vincent, Scott M. Hayes, Julien Juéry
  • Publication number: 20230017646
    Abstract: A method of forming a self-aligned waveguide is provided. The method includes forming a first alignment feature on a packaged semiconductor device and a second alignment feature on a waveguide structure. A solder material is applied to the first alignment feature or the second alignment feature. The waveguide structure is placed onto the packaged semiconductor device such that the second alignment feature overlaps the first alignment feature. The solder material is reflowed to cause the waveguide structure to align with the packaged semiconductor device.
    Type: Application
    Filed: July 13, 2021
    Publication date: January 19, 2023
    Inventors: Michael B. Vincent, Scott M. Hayes, Antonius Hendrikus Jozef Kamphuis