Patents by Inventor Scott M. Hayes

Scott M. Hayes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10651541
    Abstract: A method of manufacturing a packaged semiconductor device including forming an assembly by coupling a semiconductor die and an antenna by way of a substrate, contacting with a conformal structure at least a portion of a first surface of the antenna, and encapsulating the assembly with an encapsulant such that the at least a portion of the first surface of the antenna contacted by the conformal structure is not encapsulated with the encapsulant.
    Type: Grant
    Filed: February 27, 2019
    Date of Patent: May 12, 2020
    Assignee: NXP USA, INC.
    Inventors: Scott M. Hayes, Walter Parmon
  • Patent number: 10388607
    Abstract: An embodiment of a device includes a package body having a first sidewall, a top surface, and a bottom surface, and multiple pads that are exposed at the first sidewall and that are electrically coupled to one or more electrical components embedded within the package body. The device also includes a package surface conductor coupled to the first sidewall. The package surface conductor extends between and electrically couples the multiple pads, and the package surface conductor is formed from a first surface layer and a second surface layer formed on the first surface layer. The first surface layer directly contacts the multiple pads and the first sidewall and is formed from one or more electrically conductive first materials, and the second surface layer is formed from one or more second materials that are significantly more resistive to materials that can be used to remove the first materials.
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: August 20, 2019
    Assignee: NXP USA, Inc.
    Inventors: Zhiwei Gong, Scott M. Hayes, Michael B. Vincent
  • Publication number: 20190059157
    Abstract: A plated hole with a sidewall plating. The plated hole has a vent opening that has a sidewall of non-conductive material that is not plated. During attachment of a joint conductive material such as solder to the sidewall plating, gasses generated from the attachment process are outgassed through the vent opening.
    Type: Application
    Filed: October 23, 2018
    Publication date: February 21, 2019
    Inventors: Michael B. Vincent, Zhiwei Gong, Scott M. Hayes
  • Patent number: 10211177
    Abstract: A method and apparatus for incorporation of high power device dies into smaller system packages by embedding metal “coins” having high thermal conductivity into package substrates, or printed circuit boards, and coupling the power device dies onto the metal coins is provided. In one embodiment, the power device die can be attached to an already embedded metal coin in the package substrate or PCB. The power device die can be directly coupled to the embedded metal coin or the power device die can be attached to a metallic interposer which is then bonded to the embedded metal coin. In another embodiment, the die can be attached to the metal coin and then the PCB or package substrate can be assembled to incorporate the copper coin. Active dies are coupled to each other either through wire bonds or other passive components, or using a built-up interconnect.
    Type: Grant
    Filed: June 5, 2017
    Date of Patent: February 19, 2019
    Assignee: NXP USA, INC.
    Inventors: Lakshminarayan Viswanathan, Scott M. Hayes, Scott D. Marshall, Mahesh K. Shah
  • Patent number: 10163874
    Abstract: A packaged semiconductor structure includes an interconnect layer and a first microelectronic device on a first major surface of the interconnect layer. The structure also includes a substrate having a cavity, wherein the cavity is defined by a vertical portion and a horizontal portion, wherein the vertical portion surrounds the first device, the horizontal portion is over the first device, and the first device is between the horizontal portion and the first major surface of the interconnect layer such that the first device is in the cavity. The structure further includes a second microelectronic device attached to the horizontal portion of the substrate, and encapsulant on the interconnect layer and surrounding the first device, the substrate, and the second device, such that the substrate is embedded in the encapsulant.
    Type: Grant
    Filed: September 14, 2017
    Date of Patent: December 25, 2018
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Zhiwei Gong, Scott M. Hayes
  • Patent number: 10143084
    Abstract: A plated hole with a sidewall plating. The plated hole has a vent opening that has a sidewall of non-conductive material that is not plated. During attachment of a joint conductive material such as solder to the sidewall plating, gasses generated from the attachment process are outgassed through the vent opening.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: November 27, 2018
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Zhiwei Gong, Scott M. Hayes
  • Patent number: 10074614
    Abstract: An encapsulated semiconductor device package with an overlying conductive EMI or RFI shield in contact with an end of a grounded conductive component at a lateral side of the package, and methods of making the semiconductor device package.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: September 11, 2018
    Assignee: NXP USA, INC.
    Inventors: Zhiwei Gong, Scott M. Hayes, Michael B. Vincent
  • Publication number: 20180177049
    Abstract: A plated hole with a sidewall plating. The plated hole has a vent opening that has a sidewall of non-conductive material that is not plated. During attachment of a joint conductive material such as solder to the sidewall plating, gasses generated from the attachment process are outgassed through the vent opening.
    Type: Application
    Filed: December 15, 2016
    Publication date: June 21, 2018
    Inventors: Michael B. Vincent, Zhiwei Gong, Scott M. Hayes
  • Patent number: 9997492
    Abstract: Microelectronic packages and methods for fabricating microelectronic packages having optical mask layers are provided. In one embodiment, the method includes building redistribution layers over the frontside of a semiconductor die. The redistribution layers includes a body of dielectric material in which a plurality of interconnect lines are formed. An optical mask layer is formed over the frontside of the semiconductor die and at least a portion of the redistribution layers. The optical mask layer has an opacity greater than the opacity of the body of dielectric material and blocks or obscures visual observation of an interior portion of the microelectronic package through the redistribution layers.
    Type: Grant
    Filed: November 21, 2013
    Date of Patent: June 12, 2018
    Assignee: NXP USA, INC.
    Inventors: Weng F. Yap, Scott M. Hayes, Alan J. Magnus
  • Patent number: 9960149
    Abstract: Embodiments of methods for forming a device include performing an oxidation inhibiting treatment to exposed ends of first and second device-to-edge conductors, and forming a package surface conductor to electrically couple the exposed ends of the first and second device-to-edge conductors. Performing the oxidation inhibiting treatment may include applying an organic solderability protectant coating to the exposed ends, or plating the exposed ends with a conductive plating material. The method may further include applying a conformal protective coating over the package surface conductor. An embodiment of a device formed using such a method includes a package body, the first and second device-to-edge conductors, the package surface conductor on a surface of the package body and extending between the first and second device-to-edge conductors, and the conformal protective coating over the package surface conductor.
    Type: Grant
    Filed: January 13, 2016
    Date of Patent: May 1, 2018
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Scott M. Hayes
  • Publication number: 20180006001
    Abstract: A packaged semiconductor structure includes an interconnect layer and a first microelectronic device on a first major surface of the interconnect layer. The structure also includes a substrate having a cavity, wherein the cavity is defined by a vertical portion and a horizontal portion, wherein the vertical portion surrounds the first device, the horizontal portion is over the first device, and the first device is between the horizontal portion and the first major surface of the interconnect layer such that the first device is in the cavity. The structure further includes a second microelectronic device attached to the horizontal portion of the substrate, and encapsulant on the interconnect layer and surrounding the first device, the substrate, and the second device, such that the substrate is embedded in the encapsulant.
    Type: Application
    Filed: September 14, 2017
    Publication date: January 4, 2018
    Inventors: MICHAEL B. VINCENT, Zhiwei Gong, Scott M. Hayes
  • Patent number: 9799636
    Abstract: A packaged semiconductor structure includes an interconnect layer and a first microelectronic device on a first major surface of the interconnect layer. The structure also includes a substrate having a cavity, wherein the cavity is defined by a vertical portion and a horizontal portion, wherein the vertical portion surrounds the first device, the horizontal portion is over the first device, and the first device is between the horizontal portion and the first major surface of the interconnect layer such that the first device is in the cavity. The structure further includes a second microelectronic device attached to the horizontal portion of the substrate, and encapsulant on the interconnect layer and surrounding the first device, the substrate, and the second device, such that the substrate is embedded in the encapsulant.
    Type: Grant
    Filed: November 12, 2015
    Date of Patent: October 24, 2017
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Zhiwei Gong, Scott M. Hayes
  • Publication number: 20170271292
    Abstract: A method and apparatus for incorporation of high power device dies into smaller system packages by embedding metal “coins” having high thermal conductivity into package substrates, or printed circuit boards, and coupling the power device dies onto the metal coins is provided. In one embodiment, the power device die can be attached to an already embedded metal coin in the package substrate or PCB. The power device die can be directly coupled to the embedded metal coin or the power device die can be attached to a metallic interposer which is then bonded to the embedded metal coin. In another embodiment, the die can be attached to the metal coin and then the PCB or package substrate can be assembled to incorporate the copper coin. Active dies are coupled to each other either through wire bonds or other passive components, or using a built-up interconnect.
    Type: Application
    Filed: June 5, 2017
    Publication date: September 21, 2017
    Inventors: Lakshminarayan Viswanathan, Scott M. Hayes, Scott D. Marshall, Mahesh K. Shah
  • Publication number: 20170263572
    Abstract: An encapsulated semiconductor device package with an overlying conductive EMI or RFI shield in contact with an end of a grounded conductive component at a lateral side of the package, and methods of making the semiconductor device package.
    Type: Application
    Filed: May 25, 2017
    Publication date: September 14, 2017
    Inventors: Zhiwei Gong, Scott M. Hayes, Michael B. Vincent
  • Patent number: 9761565
    Abstract: Methods for fabricating microelectronic packages and microelectronic packages are provided. In one embodiment, the microelectronic package fabrication method includes producing a molded panel containing a sidewall substrate. The molded panel is singulated to produce a Fan-Out Wafer Level Package core including a molded body having a fan-out region in which the sidewall substrate is embedded. A side connect trace is printed or otherwise formed on a sidewall of the Fan-Out Wafer Level Package core and extends at least partially across the embedded sidewall substrate.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: September 12, 2017
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Scott M. Hayes
  • Patent number: 9673150
    Abstract: An encapsulated semiconductor device package with an overlying conductive EMI or RFI shield in contact with an end of a grounded conductive component at a lateral side of the package, and methods of making the semiconductor device package.
    Type: Grant
    Filed: December 16, 2014
    Date of Patent: June 6, 2017
    Assignee: NXP USA, INC.
    Inventors: Zhiwei Gong, Scott M. Hayes, Michael B. Vincent
  • Patent number: 9673162
    Abstract: A method and apparatus for incorporation of high power device dies into smaller system packages by embedding metal “coins” having high thermal conductivity into package substrates, or printed circuit boards, and coupling the power device dies onto the metal coins is provided. In one embodiment, the power device die can be attached to an already embedded metal coin in the package substrate or PCB. The power device die can be directly coupled to the embedded metal coin or the power device die can be attached to a metallic interposer which is then bonded to the embedded metal coin. In another embodiment, the die can be attached to the metal coin and then the PCB or package substrate can be assembled to incorporate the copper coin. Active dies are coupled to each other either through wire bonds or other passive components, or using a built-up interconnect.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: June 6, 2017
    Assignee: NXP USA, INC.
    Inventors: Lakshminarayan Viswanathan, Scott M. Hayes, Scott D. Marshall, Mahesh K. Shah
  • Publication number: 20170141084
    Abstract: Methods for fabricating microelectronic packages and microelectronic packages are provided. In one embodiment, the microelectronic package fabrication method includes producing a molded panel containing a sidewall substrate. The molded panel is singulated to produce a Fan-Out Wafer Level Package core including a molded body having a fan-out region in which the sidewall substrate is embedded. A side connect trace is printed or otherwise formed on a sidewall of the Fan-Out Wafer Level Package core and extends at least partially across the embedded sidewall substrate.
    Type: Application
    Filed: January 30, 2017
    Publication date: May 18, 2017
    Applicant: NXP USA, INC.
    Inventors: MICHAEL B. VINCENT, SCOTT M. HAYES
  • Publication number: 20170141087
    Abstract: A packaged semiconductor structure includes an interconnect layer and a first microelectronic device on a first major surface of the interconnect layer. The structure also includes a substrate having a cavity, wherein the cavity is defined by a vertical portion and a horizontal portion, wherein the vertical portion surrounds the first device, the horizontal portion is over the first device, and the first device is between the horizontal portion and the first major surface of the interconnect layer such that the first device is in the cavity. The structure further includes a second microelectronic device attached to the horizontal portion of the substrate, and encapsulant on the interconnect layer and surrounding the first device, the substrate, and the second device, such that the substrate is embedded in the encapsulant.
    Type: Application
    Filed: November 12, 2015
    Publication date: May 18, 2017
    Inventors: MICHAEL B. VINCENT, ZHIWEI GONG, SCOTT M. HAYES
  • Patent number: 9595485
    Abstract: Methods for fabricating microelectronic packages and microelectronic packages are provided. In one embodiment, the microelectronic package fabrication method includes producing a molded panel containing a sidewall substrate. The molded panel is singulated to produce a Fan-Out Wafer Level Package core including a molded body having a fan-out region in which the sidewall substrate is embedded. A side connect trace is printed or otherwise formed on a sidewall of the Fan-Out Wafer Level Package core and extends at least partially across the embedded sidewall substrate.
    Type: Grant
    Filed: June 26, 2014
    Date of Patent: March 14, 2017
    Assignee: NXP USA, INC.
    Inventors: Michael B. Vincent, Scott M. Hayes