Patents by Inventor Seiji Okabe
Seiji Okabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 10730102Abstract: A single roll type apparatus for manufacturing a metal thin strip by injecting a molten metal onto an outer peripheral face of a cooling roll rotating at a high speed and rapidly solidifying it to manufacture a metal thin strip, wherein an airflow blocking device for blocking the airflow along the surface of the cooling roll is provided at an upstream side of a molten metal injection nozzle for injecting the molten metal in a rotation direction of the cooling roll, and a carbon dioxide gas injection nozzle for forming a flow of carbon dioxide gas on an outer peripheral surface of the cooling roll between the airflow blocking device and the molten metal injection nozzle or forming a carbon dioxide atmosphere on the surface of the cooling roll between the airflow blocking device and the molten metal injection nozzle is disposed, and a foreign material removal device for removing foreign material attached to the surface of the cooling roll is disposed at an upstream side of the airflow blocking device in the rotType: GrantFiled: July 20, 2016Date of Patent: August 4, 2020Assignee: JFE STEEL CORPORATIONInventors: Seiji Okabe, Takeshi Imamura, Shigehiro Takajo
-
Patent number: 10704113Abstract: A magnetic domain refining treatment is performed by dividing a surface of a steel sheet into a plurality of regions in a widthwise direction, disposing a laser irradiation apparatus or an electron beam irradiation apparatus in each of the regions, and forming beam-irradiated regions through beam irradiation, wherein beams are irradiated so that a nature of a juncture between beam-irradiated regions satisfies 0???0.3×a and ?1.2×a+0.02×w?0.5×??6.5????0.13×a?200×(1/w)+5.4 when TD spacing ? at the juncture between the beam-irradiated regions is ?3 to 0 mm, whereby a grain oriented electrical steel sheet having an excellent iron loss property is produced in a good productivity.Type: GrantFiled: January 8, 2015Date of Patent: July 7, 2020Assignee: JFE Steel CorporationInventors: Hirotaka Inoue, Shigehiro Takajo, Seiji Okabe
-
Patent number: 10629346Abstract: A method of manufacturing a grain oriented electrical steel sheet includes subjecting a steel slab to a rolling process including cold rolling to obtain a steel sheet with a final sheet thickness, the steel slab containing by mass % C: 0.01% to 0.20%, Si: 2.0% to 5.0%, Mn: 0.03% to 0.20%, sol. Al: 0.010% to 0.05%, N: 0.0010% to 0.020%, at least one element selected from S and Se in a total of 0.005% to 0.040%, and the balance including Fe and incidental impurities; forming, by a chemical process, a linear groove extending in a direction forming an angle of 45° or less with a direction orthogonal to a rolling direction of the steel sheet; subjecting the steel sheet to decarburization annealing; applying an annealing separator thereon mainly composed of MgO; and subjecting the steel sheet to final annealing to manufacture a grain oriented electrical steel sheet.Type: GrantFiled: May 26, 2017Date of Patent: April 21, 2020Assignee: JFE Steel CorporationInventors: Kunihiro Senda, Hirotaka Inoue, Seiji Okabe
-
Publication number: 20200087746Abstract: Provided is a grain-oriented electrical steel sheet having better transformer iron loss property than conventional grain-oriented electrical steel sheets. A grain-oriented electrical steel sheet comprises: a steel substrate; a forsterite film on a surface of the steel substrate; and a Cr-depleted layer at a boundary between the steel substrate and the forsterite film, the Cr-depleted layer having a Cr concentration that is 0.70 times to 0.90 times a Cr concentration of the steel substrate.Type: ApplicationFiled: December 14, 2017Publication date: March 19, 2020Applicant: JFE STEEL CORPORATIONInventors: Takeshi OMURA, Hirotaka INOUE, Kunihiro SENDA, Seiji OKABE
-
Publication number: 20200051731Abstract: Iron core vibration and transformer noise can be reduced by using, as a transformer iron core, an iron core formed by a stack of at least two types of grain-oriented electrical steel sheets that differ in magnetostriction by 2×10?7 or more when excited from 0 T to 1.7 T.Type: ApplicationFiled: March 29, 2018Publication date: February 13, 2020Applicant: JFE STEEL CORPORATIONInventors: Seiji OKABE, Takeshi OMURA, Hirotaka INOUE
-
Patent number: 10559410Abstract: A grain-oriented electrical steel sheet subjected to magnetic domain refining by linearly introducing strains in a direction intersecting a rolling direction of the steel sheet repeatedly with intervals in the rolling direction, wherein if a repeating interval of the strains in the rolling direction is d (mm) and, when the steel sheet is placed on a flat surface, a mean value of difference between a height from the flat surface in linear strain-introduced areas of a steel sheet surface and a height from the flat surface in intermediate points between adjacent linear strain-introduced areas is h (mm), then the ratio h/d of the h to the d is 0.0025 or more and 0.015 or less.Type: GrantFiled: May 27, 2014Date of Patent: February 11, 2020Assignee: JFE STEEL CORPORATIONInventors: Seiji Okabe, Hirotaka Inoue, Shigehiro Takajo
-
Patent number: 10535453Abstract: The present invention provides a grain-oriented electrical steel sheet with reduced iron loss over a wide range of sheet thickness by providing a grain-oriented electrical steel sheet with an actually measured sheet thickness t (mm) that includes a closure domain region extending linearly in a direction from 60° to 120° with respect to the rolling direction on a surface of the steel sheet, the closure domain region being formed periodically at a spacing s (mm) in the rolling direction, such that h?74.9t+39.1 (0.26?t), h?897t?174.7 (t>0.26), (w×h)/(s×1000)??12.6t+7.9 (t>0.22), and (w×h)/(s×1000)??40.6t+14.1 (t?0.22), where h (?m) is the depth and w (?m) is the width of the closure domain region.Type: GrantFiled: October 29, 2013Date of Patent: January 14, 2020Assignee: JFE Steel CorporationInventors: Shigehiro Takajo, Hirotaka Inoue, Seiji Okabe, Kazuhiro Hanazawa
-
Patent number: 10518925Abstract: The objective of the present invention is to provide a molded paper body in which the outer peripheral portion of a blank primarily of paper is formed in a raised shape using draw processing, wherein the molded paper body eliminates the occurrence of wrinkles causing leaking or instability of adhesion when used as the bottom member of a paper cup or similar paper container and a forming method thereof. The method for manufacturing this molded paper body is to draw-process, with a punch and die, a single blank primarily of paper, and is characterized by use of a holding mechanism to press the outer peripheral portion of the blank between a wrinkle pressing member and the die upper surface, and setting the force applied by the wrinkle pressing member within an appropriate range.Type: GrantFiled: October 2, 2012Date of Patent: December 31, 2019Assignees: TOYO SEIKAN GROUP HOLDINGS, LTD., TOKAN KOGYO CO., LTD.Inventors: Ichiro Kunihiro, Seiji Okabe
-
Patent number: 10519534Abstract: A iron-based amorphous alloy thin strip having a chemical composition represented by a chemical formula of FexBySiz (wherein x is 78-83 at %, y is 8-15 at % and z is 6-13 at %), wherein the number of air pockets at a surface contacting with a cooling roll is not more than 8 pockets/mm2 and an average length in a circumferential direction of the roll is not more than 0.5 mm.Type: GrantFiled: July 28, 2014Date of Patent: December 31, 2019Assignee: JFE Steel CorporationInventors: Seiji Okabe, Nobuo Shiga, Takeshi Imamura
-
Patent number: 10465259Abstract: Disclosed are a grain-oriented electrical steel sheet having strain regions extending in a direction transverse to a rolling direction at periodic interval s (mm) in the rolling direction. Each strain region has a closure domain region whose width in the rolling direction varies periodically on a steel sheet surface. Each closure domain region satisfies: Wmax/Wmin=1.2 or more and less than 2.5, where Wmax and Wmin respectively denote a maximum width and a minimum width on the steel sheet surface as measured in the rolling direction; Wave being 80 ?m or more, where Wave denotes an average width on the steel sheet surface as measured in the rolling direction; D being 32 ?m or more, where D denotes a maximum depth as measured in the sheet thickness direction; and (Wave*D)/s being 0.0007 mm or more and 0.0016 mm or less.Type: GrantFiled: February 12, 2016Date of Patent: November 5, 2019Assignee: JFE STEEL CORPORATIONInventors: Shigehiro Takajo, Takeshi Omura, Seiji Okabe
-
Patent number: 10395806Abstract: A grain-oriented electrical steel sheet, on which magnetic domain refining treatment by strain application has been performed, has an insulating coating with excellent insulation properties and corrosion resistance. In a grain-oriented electrical steel sheet, linear strain having been applied thereto by irradiation with a high-energy beam, the linear strain extending in a direction that intersects a rolling direction of the steel sheet, an area ratio of irradiation marks within an irradiation region of the high-energy beam is 2% or more and 20% or less, an area ratio of protrusions with a diameter of 1.5 ?m or more within a surrounding portion of the irradiation mark is 60% or less, and an area ratio of exposed portions of steel substrate in the irradiation mark is 90% or less.Type: GrantFiled: December 27, 2012Date of Patent: August 27, 2019Assignee: JFE Steel CorporationInventors: Hirotaka Inoue, Shigehiro Takajo, Hiroi Yamaguchi, Seiji Okabe, Kazuhiro Hanazawa
-
Publication number: 20190017139Abstract: To reduce variations in iron loss among materials subjected to magnetic domain refining by electron beam irradiation and to stably obtain good iron loss properties, disclosed is a method of producing a grain-oriented electrical steel sheet including performing magnetic domain refining treatment by irradiating with an electron beam, in a pressure reduced area, a surface of a grain-oriented electrical steel sheet after subjection to final annealing, the method further including: before the irradiating with the electron beam, delivering the grain-oriented electrical steel sheet wound in a coil shape and heating the delivered grain-oriented electrical steel sheet to 50° C. or higher; and then cooling the grain-oriented electrical steel sheet such that the grain-oriented electrical steel sheet has a temperature of lower than 50° C. at the time of entering the pressure reduced area.Type: ApplicationFiled: March 8, 2017Publication date: January 17, 2019Applicant: JFE STEEL CORPORATIONInventors: Takeshi OMURA, Hirotaka INOUE, Shigehiro TAKAJO, Seiji OKABE
-
Patent number: 10147527Abstract: A grain-oriented electrical steel sheet exhibits reduced iron loss and reduced noise. The electrical steel sheet has magnetic domains refined by regions with a high lattice defect density being locally formed on the surface of or within the steel sheet, in which the regions with a high lattice defect density has a hardness, as measured by a micro Vickers hardness meter, equal to or lower than that of other regions.Type: GrantFiled: December 28, 2012Date of Patent: December 4, 2018Assignee: JFE Steel CorporationInventors: Shigehiro Takajo, Seiji Okabe, Hirotaka Inoue, Michiro Komatsubara
-
Patent number: 10062483Abstract: A grain-oriented electrical steel sheet, on which magnetic domain refining treatment by strain application has been performed, has an insulating coating with excellent insulation properties and corrosion resistance. The grain-oriented electrical steel sheet is obtained by irradiating a steel sheet with a high-energy beam to apply, to the steel sheet, linear strain extending in a direction that intersects a rolling direction of the steel sheet, and then re-forming an insulating coating on the steel sheet, in which in an irradiation mark region due to the high-energy beam, a ratio of an area containing defects on the insulating coating is 40% or less, a maximum width of the irradiation mark region in the rolling direction is 250 ?m or less, and a thickness of the insulating coating is 0.3 ?m or more and 2.0 ?m or less.Type: GrantFiled: December 27, 2012Date of Patent: August 28, 2018Assignee: JFE Steel CorporationInventors: Hirotaka Inoue, Shigehiro Takajo, Hiroi Yamaguchi, Seiji Okabe, Kazuhiro Hanazawa
-
Publication number: 20180221941Abstract: A single roll type apparatus manufactures a metal thin strip by injecting a molten metal onto a cooling roll outer peripheral face solidifying it to manufacture the strip. An airflow blocking device for blocking the airflow along the cooling roll surface is at a molten metal injection nozzle upstream side for injecting the molten metal in the cooling roll rotation direction, and a carbon dioxide gas injection nozzle for forming a carbon dioxide flow on the cooling roll outer peripheral surface between the airflow blocking device and molten metal injection nozzle or forming a carbon dioxide atmosphere on the cooling roll surface between the airflow blocking device and the molten metal injection nozzle is disposed, and a foreign material removal device for removing foreign material attached to the cooling roll surface is disposed at an upstream side of the airflow blocking device in the rotation direction of the cooling roll.Type: ApplicationFiled: July 20, 2016Publication date: August 9, 2018Applicant: JFE STEEL CORPORATIONInventors: Seiji OKABE, Takeshi IMAMURA, Shigehiro TAKAJO
-
Patent number: 10026533Abstract: According to the present invention, a grain-oriented electrical steel sheet for iron cores exhibiting excellent transformer iron loss properties in an excitation range from 1.5 T to 1.9 T is provided, in which a residual stress of 150 MPa or more is formed near strain regions, each extending 300 ?m or less in the rolling direction and 42 ?m or more in the sheet thickness direction, and the strain regions are formed periodically at intervals of 2 mm to 10 mm in the rolling direction, with reduced energy loss in transformers in operation.Type: GrantFiled: August 29, 2013Date of Patent: July 17, 2018Assignee: JFE STEEL CORPORATIONInventors: Shigehiro Takajo, Hiroi Yamaguchi, Seiji Okabe, Kazuhiro Hanazawa
-
Patent number: 10020101Abstract: Disclosed is a grain-oriented electrical steel sheet exhibiting low hysteresis loss and low coercive force, in which an increase in hysteresis loss due to laser irradiation or electron beam irradiation, which has been a conventional concern, is effectively inhibited. The grain-oriented electrical steel sheet has closure domain regions (X) formed to divide the magnetic domains in a rolling direction, from one end to the other in the width direction of the steel sheet, provided that Expression (1) is satisfied: ?(500t?80)×s+230?w??(500t?80)×s+330?? Expression (1), where t represents a sheet thickness (mm); w represents a smaller one of the widths (?m) of the regions measured on the front and rear surfaces of the steel sheet, respectively, by using a Bitter method; and s represents an average number of the regions present within one crystal grain.Type: GrantFiled: December 21, 2012Date of Patent: July 10, 2018Assignee: JFE STEEL CORPORATIONInventors: Shigehiro Takajo, Seiji Okabe
-
Patent number: 10020103Abstract: A grain oriented electrical steel sheet reduces local exfoliation of insulating coating films and thus has excellent corrosion resistance and insulation properties. The grain oriented electrical steel sheet may be obtained by, assuming that a1 (?m) is a film thickness of the insulating coating at the floors of linear grooves and a2 (?m) is a film thickness of the insulating coating on a surface of the steel sheet at portions other than the linear grooves, controlling a1 and a2 to satisfy the following formulas (1) and (2): 0.3 ?m?a2?3.5 ?m??(1), and a1/a2?2.5??(2).Type: GrantFiled: September 28, 2011Date of Patent: July 10, 2018Assignee: JFE Steel CorporationInventors: Makoto Watanabe, Seiji Okabe, Toshito Takamiya
-
Patent number: 10011886Abstract: A grain-oriented electrical steel sheet to which electron beam irradiation is applied, has a film and a thickness of t (mm), wherein no rust is produced on a surface of the steel sheet after a humidity cabinet test lasting 48 hours at a temperature of 50° C. in an atmosphere of 98% humidity, and iron loss W17/50 after the electron beam irradiation is reduced by at least (?500 t2+200 t?6.5) % of the iron loss W17/50 before the electron beam irradiation and is (5 t2?2 t+1.065) W/kg or less.Type: GrantFiled: September 28, 2012Date of Patent: July 3, 2018Assignee: JFE Steel CorporationInventors: Shigehiro Takajo, Hiroi Yamaguchi, Takeshi Omura, Hirotaka Inoue, Seiji Okabe
-
Publication number: 20180119244Abstract: Provided is a grain-oriented electrical steel sheet having an excellent noise property in an actual transformer. Magnetostrictive properties of the grain-oriented electrical steel sheet are set such that the number of acceleration/deceleration points that are present in the magnetostriction velocity level d?/dt in one period of magnetostrictive vibration is 4 and the magnitude of velocity level change between adjacent velocity change points in an acceleration zone or deceleration zone of magnetostrictive vibration is 3.0×10?4 sec?1 or less.Type: ApplicationFiled: February 5, 2016Publication date: May 3, 2018Applicant: JFE STEEL CORPORATIONInventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE