Patents by Inventor Seiji Okabe

Seiji Okabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160102378
    Abstract: A method of manufacturing a grain oriented electrical steel sheet includes subjecting a slab to rolling to a final sheet thickness; subjecting the sheet to subsequent decarburization; applying an annealing separator composed mainly of MgO to a surface of the sheet before subjecting the sheet to final annealing; subjecting the sheet to subsequent tension coating; and subjecting, after the final annealing or the tension coating, the sheet to magnetic domain refining treatment by electron beam irradiation, wherein a degree of vacuum during the electron beam irradiation is 0.1 to 5 Pa, and a tension to be exerted on the steel sheet during flattening annealing is 5 to 15 MPa.
    Type: Application
    Filed: December 16, 2015
    Publication date: April 14, 2016
    Inventors: Takeshi Omura, Hiroi Yamaguchi, Seiji Okabe
  • Publication number: 20150310973
    Abstract: The present invention provides a grain-oriented electrical steel sheet with reduced iron loss over a wide range of sheet thickness by providing a grain-oriented electrical steel sheet with an actually measured sheet thickness t (mm) that includes a closure domain region extending linearly in a direction from 60° to 120° with respect to the rolling direction on a surface of the steel sheet, the closure domain region being formed periodically at a spacing s (mm) in the rolling direction, such that h?74.9t+39.1 (0.26?t), h?897t?174.7 (t>0.26), (w×h)/(s×1000)??12.6t+7.9 (t>0.22), and (w×h)/(s×1000)??40.6t+14.1 (t?0.22), where h (?m) is the depth and w (?m) is the width of the closure domain region.
    Type: Application
    Filed: October 29, 2013
    Publication date: October 29, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Shigehiro Takajo, Hirotaka Inoue, Seiji Okabe, Kazuhiro Hanazawa
  • Publication number: 20150248957
    Abstract: A grain-oriented electrical steel sheet exhibits reduced iron loss and reduced noise. The electrical steel sheet has magnetic domains refined by regions with a high lattice defect density being locally formed on the surface of or within the steel sheet, in which the regions with a high lattice defect density has a hardness, as measured by a micro Vickers hardness meter, equal to or lower than that of other regions.
    Type: Application
    Filed: December 28, 2012
    Publication date: September 3, 2015
    Inventors: Shigehiro Takajo, Seiji Okabe, Hirotaka Inoue, Michiro Komatsubara
  • Publication number: 20150187474
    Abstract: According to the present invention, a grain-oriented electrical steel sheet for iron cores exhibiting excellent transformer iron loss properties in an excitation range from 1.5 T to 1.9 T is provided, in which a residual stress of 150 MPa or more is formed near strain regions, each extending 300 ?m or less in the rolling direction and 42 ?m or more in the sheet thickness direction, and the strain regions are formed periodically at intervals of 2 mm to 10 mm in the rolling direction, with reduced energy loss in transformers in operation.
    Type: Application
    Filed: August 29, 2013
    Publication date: July 2, 2015
    Inventors: Shigehiro Takajo, Hiroi Yamaguchi, Seiji Okabe, Kazuhiro Hanazawa
  • Publication number: 20150132547
    Abstract: A grain-oriented electrical steel sheet, on which magnetic domain refining treatment by strain application has been performed, has an insulating coating with excellent insulation properties and corrosion resistance. The grain-oriented electrical steel sheet is obtained by irradiating a steel sheet with a high-energy beam to apply, to the steel sheet, linear strain extending in a direction that intersects a rolling direction of the steel sheet, and then re-forming an insulating coating on the steel sheet, in which in an irradiation mark region due to the high-energy beam, a ratio of an area containing defects on the insulating coating is 40% or less, a maximum width of the irradiation mark region in the rolling direction is 250 ?m or less, and a thickness of the insulating coating is 0.3 ?m or more and 2.0 ?m or less.
    Type: Application
    Filed: December 27, 2012
    Publication date: May 14, 2015
    Inventors: Hirotaka Inoue, Shigehiro Takajo, Hiroi Yamaguchi, Seiji Okabe, Kazuhiro Hanazawa
  • Patent number: 9022097
    Abstract: A method for manufacturing a thin metal strip by pouring and rapidly solidifying molten metal onto a cooling roll rotating at a high speed to form a thin metal strip having a width of 50˜350 mm, blowing compression gas from substantially a tangential direction of the cooling roll toward the thin metal strip to separate the thin metal strip from the cooling roll, adsorbing the separated thin metal strip with a permeable belt of a suction type belt conveyor, and transporting to a take-up reel to wind in form of a coil, the thin metal strip is adsorbed by the belt under conditions that a nearest approaching distance L between the cooling roll and the suction type belt conveyor is 2˜50 mm and a suction width S of a suction box arranged in the suction type belt conveyor is 1.2˜2.5 times of a width W of the thin metal strip.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: May 5, 2015
    Assignee: JFE Steel Corporation
    Inventors: MInoru Takashima, Seiji Okabe, Nobuo Shiga
  • Publication number: 20150111004
    Abstract: A grain-oriented electrical steel sheet has low iron loss properties obtained though magnetic domain refining treatment by a chemical means. The steel sheet has a linear groove extending in a direction forming an angle of 45° or less with a direction orthogonal to a rolling direction of the steel sheet, in which presence frequency of fine grains with a length in the rolling direction of 1 mm or less in a floor portion of the groove is 10% or less, including 0% indicative of the absence of fine grains, the groove is provided with a forsterite film in an amount of 0.6 g/m2 or more in terms of Mg coating amount per one surface of the steel sheet, and an average of angles (3 angles) formed by <100> axes of secondary recrystallized grains facing the rolling direction and a rolling plane of the steel sheet is 3° or less.
    Type: Application
    Filed: April 26, 2012
    Publication date: April 23, 2015
    Applicant: JFE Steel Corporation
    Inventors: Kunihiro Senda, Hirotaka Inoue, Seiji Okabe
  • Publication number: 20150034211
    Abstract: Disclosed is a grain-oriented electrical steel sheet exhibiting low hysteresis loss and low coercive force, in which an increase in hysteresis loss due to laser irradiation or electron beam irradiation, which has been a conventional concern, is effectively inhibited. The grain-oriented electrical steel sheet has closure domain regions (X) formed to divide the magnetic domains in a rolling direction, from one end to the other in the width direction of the steel sheet, provided that Expression (1) is satisfied: ?(500t?80)×s+230?w??(500t?80)×s+330??Expression (1), where t represents a sheet thickness (mm); w represents a smaller one of the widths (?m) of the regions measured on the front and rear surfaces of the steel sheet, respectively, by using a Bitter method; and s represents an average number of the regions present within one crystal grain.
    Type: Application
    Filed: December 21, 2012
    Publication date: February 5, 2015
    Inventors: Shigehiro Takajo, Seiji Okabe
  • Publication number: 20150013849
    Abstract: A grain-oriented electrical steel sheet produces reduced noise when worked into a transformer, by setting length d of each plastic strain region in the widthwise direction of the steel sheet to 0.05 mm or more and 0.4 mm or less, and a ratio (?d/?w) of a total ?d of the length d to a total ?w of application interval w of each of the above plastic strain regions to 0.2 or more and 0.6 or less.
    Type: Application
    Filed: February 8, 2013
    Publication date: January 15, 2015
    Inventors: Seiji Okabe, Shigehiro Takajo, Takashi Kawano
  • Publication number: 20150008621
    Abstract: The objective of the present invention is to provide a method of forming a pressed paper piece by deep drawing a sheet of blank that is primarily made of paper in use of a punch and a die, and a production apparatus for implementing the method, whereby no distinguishable wrinkles are formed in upright portions of the pressed paper piece. The method of producing a pressed paper piece according to the present invention, implemented when deep drawing a sheet-like blank that is primarily made of paper in use of a punch and a die, includes maintaining a predetermined gap between a first blank holder and the die in an outer peripheral region of a process portion of the blank and applying a pressure to a radially inner region thereof via a second blank holder, thereby reducing wrinkling by an effect of integrated functions exerted in both regions of the blank.
    Type: Application
    Filed: January 10, 2013
    Publication date: January 8, 2015
    Applicants: TOYO SEIKAN GROUP HOLDINGS, LTD., TOKAN KOGYO CO., LTD.
    Inventors: Kenichi Takao, Ichiro Kunihiro, Masahiro Ogawa, Seiji Okabe
  • Publication number: 20150010762
    Abstract: Provided is a grain-oriented electrical steel sheet, with reduced iron loss by magnetic domain refining treatment, exhibiting an excellent noise property and effectively reducing noise generated when stacked in an iron core of a transformer. In a grain-oriented electrical steel sheet including a forsterite film and a tension coating on both surfaces, magnetic domain refining treatment has been performed to apply linear thermal strain to the grain-oriented electrical steel sheet, the magnitude of deflection in the rolling direction of the steel sheet is 600 mm or more and 6000 mm or less as the curvature radius of the deflected surface with the surface having the strain applied thereto being the inner side, and the magnitude of deflection in the direction orthogonal to the rolling direction is 2000 mm or more as the curvature radius of the deflected surface with the surface having the strain applied thereto being the inner side.
    Type: Application
    Filed: December 19, 2012
    Publication date: January 8, 2015
    Inventors: Hiroi Yamaguchi, Seiji Okabe, Hirotaka Inoue, Ryuichi Suehiro
  • Publication number: 20140360629
    Abstract: A grain-oriented electrical steel sheet, on which magnetic domain refining treatment by strain application has been performed, has an insulating coating with excellent insulation properties and corrosion resistance. In a grain-oriented electrical steel sheet, linear strain having been applied thereto by irradiation with a high-energy beam, the linear strain extending in a direction that intersects a rolling direction of the steel sheet, an area ratio of irradiation marks within an irradiation region of the high-energy beam is 2% or more and 20% or less, an area ratio of protrusions with a diameter of 1.5 ?m or more within a surrounding portion of the irradiation mark is 60% or less, and an area ratio of exposed portions of steel substrate in the irradiation mark is 90% or less.
    Type: Application
    Filed: December 27, 2012
    Publication date: December 11, 2014
    Inventors: Hirotaka Inoue, Shigehiro Takajo, Hiroi Yamaguchi, Seiji Okabe, Kazuhiro Hanazawa
  • Publication number: 20140352849
    Abstract: The present invention proposes a method that can reduce the noise generated by a transformer core and the like when formed by laminations of a grain-oriented electrical steel sheet in which core loss has been reduced by a magnetic domain refinement process. In this steel sheet, linear distortion extending with an orientation in which an angle formed with a direction perpendicular to the rolling direction of the steel sheet is an angle of 30° or less is periodic in the direction of rolling of the steel sheet, core loss (W17/50) is 0.720 W/kg or less, and magnetic flux density (B8) is 1.930 T. The volume of the closure domain arising in the distortion part is 1.00-3.00% of the total magnetic domain volume within the steel sheet.
    Type: Application
    Filed: December 27, 2012
    Publication date: December 4, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Ryuichi Suehiro, Hiroi Yamaguchi, Seiji Okabe, Hirotaka Inoue, Shigehiro Takajo
  • Publication number: 20140312009
    Abstract: This device scans a high-energy beam in a direction traversing a feed path of a grain-oriented electrical steel sheet having subjected to final annealing so as to irradiate a surface of the steel sheet being passed through with the high-energy beam to thereby perform magnetic domain refinement, the device including an irradiation mechanism for scanning the high-energy beam in a direction orthogonal to the feed direction of the steel sheet, in which the irradiation mechanism has a function of having the scanning direction of the high-energy beam oriented diagonally, relative to the orthogonal direction, toward the feed direction at an angle determined based on a sheet passing speed of the steel sheet on the feed path.
    Type: Application
    Filed: December 25, 2012
    Publication date: October 23, 2014
    Inventors: Seiji Okabe, Shigehiro Takajo, Yasushi Kitani
  • Publication number: 20140290900
    Abstract: A method for manufacturing a thin metal strip by pouring and rapidly solidifying molten metal onto a cooling roll rotating at a high speed to form a thin metal strip having a width of 50˜350 mm, blowing compression gas from substantially a tangential direction of the cooling roll toward the thin metal strip to separate the thin metal strip from the cooling roll, adsorbing the separated thin metal strip with a permeable belt of a suction type belt conveyor, and transporting to a take-up reel to wind in form of a coil, the thin metal strip is adsorbed by the belt under conditions that a nearest approaching distance L between the cooling roll and the suction type belt conveyor is 2·50 mm and a suction width S of a suction box arranged in the suction type belt conveyor is 1.2·2.5 times of a width W of the thin metal strip.
    Type: Application
    Filed: November 13, 2012
    Publication date: October 2, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Minoru Takashima, Seiji Okabe, Nobuo Shiga
  • Publication number: 20140255630
    Abstract: The objective of the present invention is to provide a molded paper body in which the outer peripheral portion of a blank primarily of paper is formed in a raised shape using draw processing, wherein the molded paper body eliminates the occurrence of wrinkles causing leaking or instability of adhesion when used as the bottom member of a paper cup or similar paper container and a forming method thereof. The method for manufacturing this molded paper body is to draw-process, with a punch and die, a single blank primarily of paper, and is characterized by use of a holding mechanism to press the outer peripheral portion of the blank between a wrinkle pressing member and the die upper surface, and setting the force applied by the wrinkle pressing member within an appropriate range.
    Type: Application
    Filed: October 2, 2012
    Publication date: September 11, 2014
    Applicants: TOYO SEIKAN GROUP HOLDINGS, LTD., TOKAN KOGYO CO., LTD.
    Inventors: Ichiro Kunihiro, Seiji Okabe
  • Publication number: 20140234638
    Abstract: A grain-oriented electrical steel sheet to which electron beam irradiation is applied, has a film and a thickness of t (mm), wherein no rust is produced on a surface of the steel sheet after a humidity cabinet test lasting 48 hours at a temperature of 50° C. in an atmosphere of 98% humidity, and iron loss W17/50 after the electron beam irradiation is reduced by at least (?500 t2+200 t?6.5) % of the iron loss W17/50 before the electron beam irradiation and is (5 t2?2 t+1.065) W/kg or less.
    Type: Application
    Filed: September 28, 2012
    Publication date: August 21, 2014
    Inventors: Shigehiro Takajo, Hiroi Yamaguchi, Takeshi Omura, Hirotaka Inoue, Seiji Okabe
  • Patent number: 8784995
    Abstract: A grain oriented electrical steel sheet has linear grooves for magnetic domain refinement formed on a surface thereof and may reduce iron loss by using these linear grooves, where the proportion of those linear grooves having crystal grains directly beneath themselves, each crystal grain having an orientation deviating from the Goss orientation by 10° or more and a grain size of 5 ?m or more, is controlled to 20% or less, and secondary recrystallized grains are controlled to have an average ? angle of 2.0° or less, and each secondary recrystallized grain having a grain size of 10 mm or more is controlled to have an average ?-angle variation of 1° to 4°.
    Type: Grant
    Filed: September 9, 2011
    Date of Patent: July 22, 2014
    Assignee: JFE Steel Corporation
    Inventors: Takeshi Omura, Hirotaka Inoue, Hiroi Yamaguchi, Seiji Okabe, Yasuyuki Hayakawa
  • Patent number: 8568857
    Abstract: A grain oriented electrical steel sheet has grooves on one surface of the steel sheet formed for magnetic domain refining, the steel sheet including a forsterite film and a tension coating on front and back surfaces of the steel sheet, wherein the tension coating is applied on a surface with the grooves in a coating amount A (g/m2) and is applied on a surface with no grooves in a coating amount B (g/m2), the coating amounts A and B satisfying (1) and (2): 3?A?8??(1); and 1.0<B/A?1.8??(2).
    Type: Grant
    Filed: August 5, 2011
    Date of Patent: October 29, 2013
    Assignee: JFE Steel Corporation
    Inventors: Minoru Takashima, Hirotaka Inoue, Seiji Okabe
  • Publication number: 20130206283
    Abstract: A grain oriented electrical steel sheet has thermal strain introduced thereinto in a dotted-line arrangement in which strain-imparted areas are lined in a direction that crosses a rolling direction of the steel sheet, wherein the strain-imparted areas introduced in the dotted-line arrangement have a size from 0.10 mm or more to 0.50 mm or less and an interval between the adjacent strain-imparted areas is from 0.10 mm or more to 0.60 mm or less.
    Type: Application
    Filed: August 5, 2011
    Publication date: August 15, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Hirotaka Inoue, Hiroi Yamaguchi, Seiji Okabe, Takeshi Omura