Patents by Inventor Shigeru Matake

Shigeru Matake has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10644325
    Abstract: According to an embodiment, a porous catalyst layer includes a metal portion including plural noble metal-including sheets stacked apart from each other, and a porous nanocarbon layer disposed between two adjacent noble metal-including sheets. The plural noble metal-including sheets in the metal portion have an integrated portion. The porous nanocarbon layer includes fibrous nanocarbon.
    Type: Grant
    Filed: June 16, 2016
    Date of Patent: May 5, 2020
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Wu Mei, Shigeru Matake, Taishi Fukazawa, Yoshihiro Akasaka
  • Patent number: 10573897
    Abstract: Embodiments of the present disclosure aim to provide a catalyst layer ensuring a high cell voltage and having both excellent robustness and sufficient endurance, and also to provide a process for producing the layer, a membrane electrode assembly and an electrochemical cell. The catalyst layer comprises two or more noble metal-containing layers, and a porous ceramic layer placed between the noble metal-containing layers. Further, in the catalyst layer, voids exist between the porous ceramic layer and the noble metal-containing layers.
    Type: Grant
    Filed: September 10, 2015
    Date of Patent: February 25, 2020
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Wu Mei, Shigeru Matake, Taishi Fukazawa, Yoshihiro Akasaka
  • Patent number: 10214822
    Abstract: An electrode of an embodiment includes a base material, and a catalyst layer provided on the base material and having a porous structure. When a sum of heights of all peaks belonging to Ir oxide is I0, the height of a peak of IrO2 (110) is I1, and the height of a peak of IrO2 (211) is I2, a ratio of (I1+I2)/I0, which is a ratio of spectra obtained by X-ray diffraction measurements using K? rays of Cu in the catalyst layer, is 50% or more and 100% or less in a range of a diffraction angle of 20 degrees or more and 70 degrees or less.
    Type: Grant
    Filed: September 12, 2016
    Date of Patent: February 26, 2019
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Atsuko Iida, Norihiro Yoshinaga, Shigeru Matake, Wu Mei
  • Patent number: 9865882
    Abstract: According to one embodiment, the noble metal catalyst layer includes first noble metal layer and a second noble metal layer formed on the first noble metal layer. The first noble metal layer includes a first noble metal element and has a porosity of 65 to 95 vol. %, a volume of pores having a diameter of 5 to 80 nm accounts for 50% or more of a volume of total pores in the first noble metal layer. The second noble metal layer includes a second noble metal element, and has an average thickness of 3 to 20 nm and a porosity of 50 vol. % or less.
    Type: Grant
    Filed: March 26, 2013
    Date of Patent: January 9, 2018
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Wu Mei, Shigeru Matake, Taishi Fukazawa, Yoshihiro Akasaka, Katsuyuki Naito
  • Publication number: 20170204526
    Abstract: An electrode of an embodiment includes a substrate, an intermediate layer provided on the substrate, and a catalyst layer provided on the intermediate layer. The intermediate layer is a mixture that includes two or more substances among a compound, and single element of noble metal or an alloy including noble metal. In a composition ratio of the mixture, a composition ratio of the intermediate layer in the vicinity of an interface between the substrate and the intermediate layer is different from a composition ratio of the intermediate layer in the vicinity of an interface between the catalyst layer and the intermediate layer.
    Type: Application
    Filed: September 8, 2016
    Publication date: July 20, 2017
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Norihiro Yoshinaga, Shigeru Matake, Wu Mei, Atsuko Iida
  • Publication number: 20170183788
    Abstract: An electrode of an embodiment includes a base material, and a catalyst layer provided on the base material and having a porous structure. When a sum of heights of all peaks belonging to Ir oxide is I0, the height of a peak of IrO2 (110) is T1, and the height of a peak of IrO2 (211) is I2, a ratio of (I1+I2)/I0, which is a ratio of spectra obtained by X-ray diffraction measurements using K? rays of Cu in the catalyst layer, is 50% or more and 100% or less in a range of a diffraction angle of 20 degrees or more and 70 degrees or less.
    Type: Application
    Filed: September 12, 2016
    Publication date: June 29, 2017
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Atsuko Iida, Norihiro Yoshinaga, Shigeru Matake, Wu Mei
  • Publication number: 20160301081
    Abstract: According to an embodiment, a porous catalyst layer includes a metal portion including plural noble metal-including sheets stacked apart from each other, and a porous nanocarbon layer disposed between two adjacent noble metal-including sheets. The plural noble metal-including sheets in the metal portion have an integrated portion. The porous nanocarbon layer includes fibrous nanocarbon.
    Type: Application
    Filed: June 16, 2016
    Publication date: October 13, 2016
    Inventors: Wu MEI, Shigeru MATAKE, Taishi FUKAZAWA, Yoshihiro AKASAKA
  • Patent number: 9419152
    Abstract: A carbon electrode of an embodiment includes: a graphene having a graphene skeleton, carbon atoms in the graphene skeleton being partially substituted by a nitrogen atom, wherein the graphene contains an oxygen atom, and the carbon electrode is doped with a cation.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: August 16, 2016
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Katsuyuki Naito, Norihiro Yoshinaga, Shigeru Matake, Yoshihiro Akasaka, Takashi Yoshida
  • Patent number: 9364820
    Abstract: An oxygen reduction catalyst of an embodiment includes: a stack of single-layer graphenes; and a phosphorus compound, wherein some of carbon atoms of the graphenes are replaced by nitrogen atoms, and the phosphorus compound has a peak of phosphorus 2p orbital of 133.0 to 134.5 eV in X-ray photoelectron spectrum.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: June 14, 2016
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Katsuyuki Naito, Yoshihiko Nakano, Norihiro Yoshinaga, Shigeru Matake, Yoshihiro Akasaka
  • Publication number: 20160141631
    Abstract: A method of manufacturing a membrane electrode assembly, including: forming a catalyst layer precursor containing a mixture of a catalyst material and a pore-forming material on a substrate having a flatness of 60% or more; removing the pore-forming material from the catalyst layer precursor on the substrate, thereby forming a catalyst layer containing the catalyst material and having a porosity of 20 to 90% by volume; transferring the catalyst layer from the substrate to a gas diffusion layer, to provide an electrode; and bonding the catalyst layer of the electrode to an electrolyte membrane, to provide a membrane electrode assembly.
    Type: Application
    Filed: January 21, 2016
    Publication date: May 19, 2016
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Wu Mei, Shigeru Matake, Taishi Fukazawa, Yoshihiro Akasaka, Katsuyuki Naito
  • Publication number: 20160087282
    Abstract: Embodiments of the present disclosure aim to provide a catalyst layer ensuring a high cell voltage and having both excellent robustness and sufficient endurance, and also to provide a process for producing the layer, a membrane electrode assembly and an electrochemical cell.
    Type: Application
    Filed: September 10, 2015
    Publication date: March 24, 2016
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Wu MEI, Shigeru MATAKE, Taishi FUKAZAWA, Yoshihiro AKASAKA
  • Patent number: 9276269
    Abstract: A catalyst layer containing a catalyst material, the catalyst layer having a porosity of 20 to 90% by vol and satisfying a relation: R1?R0×1.2, wherein R1 is an alignment ratio of the catalyst layer; and R0 is an alignment ratio of the catalyst material in powder form having a random crystalline plane distribution, and each of the alignment ratios is calculated from a X-ray diffraction spectrum having a diffraction angle 2? range from 10 to 90 degree measured using Cu-K?-rays.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: March 1, 2016
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Wu Mei, Shigeru Matake, Taishi Fukazawa, Yoshihiro Akasaka, Katsuyuki Naito
  • Patent number: 9159463
    Abstract: According to one embodiment, a conductive material includes a carbon substance and a metallic substance mixed with and/or laminated to the carbon substance. The carbon substance has at least one dimension of 200 nm or less. The carbon substance includes a graphene selected from single-layered graphene and multi-layered graphene, a part of carbon atoms constituting the graphene is substituted with a nitrogen atom. The metallic substance includes at least one of a metallic particle and a metallic wire.
    Type: Grant
    Filed: September 24, 2012
    Date of Patent: October 13, 2015
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Katsuyuki Naito, Norihiro Yoshinaga, Yoshihiko Nakano, Yoshihiro Akasaka, Shigeru Matake
  • Publication number: 20150083211
    Abstract: The present disclosure provides a photoelectric conversion layer containing a semiconductor and plural metal-containing minute structures dispersed therein. The minute structures are minute structures (A) comprising metal material (?) or otherwise minute structures (B) comprising metal material (?) and material (?) selected from the group consisting of oxide, nitride and oxynitride of substances and the semiconductor. In the minute structures (B), the material (?) is on the surface of the metal material (?). Each of the minute structures has an equivalent circle diameter of 1 nm to 10 nm inclusive on the basis of the projected area when observed from a particular direction. The closest distance between adjacent two of the minute structures is 3 nm to 50 nm inclusive. The present disclosure also provides applications of the photoelectric conversion layer to a solar cell, a photodiode and an image sensor.
    Type: Application
    Filed: September 17, 2014
    Publication date: March 26, 2015
    Inventors: Akira FUJIMOTO, Takeshi IWASAKI, Kaori KIMURA, Kazutaka TAKIZAWA, Kenji NAKAMURA, Shigeru MATAKE
  • Publication number: 20140134521
    Abstract: A carbon material of an embodiment includes: a columnar structure in which a carbon compound having a graphene skeleton is laminated, the graphene skeleton whose some of carbon atoms are substituted with nitrogen atoms. In the carbon material, a graphene skeleton surface of the carbon compound is inclined at an angle of 5 degrees or more and 80 degrees or less with respect to a column axial direction of the columnar structure.
    Type: Application
    Filed: November 12, 2013
    Publication date: May 15, 2014
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Katsuyuki NAITO, Norihiro YOSHINAGA, Shigeru MATAKE, Yoshihiro AKASAKA
  • Publication number: 20130260286
    Abstract: An oxygen reduction catalyst of an embodiment includes: a stack of single-layer graphenes; and a phosphorus compound, wherein some of carbon atoms of the graphenes are replaced by nitrogen atoms, and the phosphorus compound has a peak of phosphorus 2p orbital of 133.0 to 134.5 eV in X-ray photoelectron spectrum.
    Type: Application
    Filed: February 20, 2013
    Publication date: October 3, 2013
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Katsuyuki Naito, Yoshihiko Nakano, Norihiro Yoshinaga, Shigeru Matake, Yoshihiro Akasaka
  • Publication number: 20130255763
    Abstract: A carbon electrode of an embodiment includes: a graphene having a graphene skeleton, carbon atoms in the graphene skeleton being partially substituted by a nitrogen atom, wherein the graphene contains an oxygen atom, and the carbon electrode is doped with a cation.
    Type: Application
    Filed: February 20, 2013
    Publication date: October 3, 2013
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Katsuyuki Naito, Norihiro Yoshinaga, Shigeru Matake, Yoshihiro Akasaka, Takashi Yoshida
  • Publication number: 20130252132
    Abstract: According to one embodiment, the noble metal catalyst layer includes first noble metal layer and a second noble metal layer formed on the first noble metal layer. The first noble metal layer includes a first noble metal element and has a porosity of 65 to 95 vol. %, a volume of pores having a diameter of 5 to 80 nm accounts for 50% or more of a volume of total pores in the first noble metal layer. The second noble metal layer includes a second noble metal element, and has an average thickness of 3 to 20 nm and a porosity of 50 vol. % or less.
    Type: Application
    Filed: March 26, 2013
    Publication date: September 26, 2013
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Wu MEI, Shigeru Matake, Taishi Fukazawa, Yoshihiro Akasaka, Katsuyuki Naito
  • Publication number: 20130081678
    Abstract: According to one embodiment, a conductive material includes a carbon substance and a metallic substance mixed with and/or laminated to the carbon substance. The carbon substance has at least one dimension of 200 nm or less. The carbon substance includes a graphene selected from single-layered graphene and multi-layered graphene, a part of carbon atoms constituting the graphene is substituted with a nitrogen atom. The metallic substance includes at least one of a metallic particle and a metallic wire.
    Type: Application
    Filed: September 24, 2012
    Publication date: April 4, 2013
    Inventors: Katsuyuki NAITO, Norihiro YOSHINAGA, Yoshihiko NAKANO, Yoshihiro AKASAKA, Shigeru MATAKE
  • Publication number: 20130078550
    Abstract: According to one embodiment, there is provided a catalyst layer containing a catalyst material. The catalyst layer satisfying requirements below: a porosity of 20 to 90% by vol; and a relation R1?R0×1.2. In the above inequality, R1 represents an alignment ratio of the catalyst layer and R0 represents an alignment ratio of the catalyst material in powder form having a random crystalline plane distribution, and each of the alignment ratios is calculated from a X-ray diffraction spectrum having a diffraction angle 2? range from 10 to 90 degree measured using Cu-K?-rays.
    Type: Application
    Filed: September 27, 2012
    Publication date: March 28, 2013
    Inventors: Wu Mei, Shigeru Matake, Taishi Fukazawa, Yoshihiro Akasaka, Katsuyuki Naito