Patents by Inventor Shigeru Nakajima

Shigeru Nakajima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8124181
    Abstract: An oxidation method includes supplying oxidizing and deoxidizing gases to a process field by spouting the gases in lateral directions respectively from first and second groups of gas spouting holes. Each group of holes is disposed adjacent to target substrates on one side of the process field and arrayed over a length corresponding to the process field in a vertical direction. Gases are exhausted through an exhaust port disposed opposite to the first and second groups of gas spouting holes with the process field interposed therebetween and present over a length corresponding to the process field in the vertical direction. This causes the gases to flow along the surfaces of the target substrates, thus forming gas flows parallel with the target substrates. The process field is heated by a heater disposed around the process container to generate oxygen radicals and hydroxyl group radicals within the process field.
    Type: Grant
    Filed: October 18, 2007
    Date of Patent: February 28, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Kazuhide Hasebe, Takehiko Fujita, Shigeru Nakajima, Jun Ogawa
  • Publication number: 20110237082
    Abstract: There is provided a micro pattern forming method including forming a thin film on a substrate; forming a film serving as a mask when processing the thin film; processing the film serving as a mask into a pattern including lines having a preset pitch; trimming the pattern including the lines; and forming an oxide film on the pattern including the lines and on the thin film by alternately supplying a source gas and an activated oxygen species. Here, the process of trimming the pattern and the process of forming an oxide film are consecutively performed in a film forming apparatus configured to form the oxide film.
    Type: Application
    Filed: June 7, 2011
    Publication date: September 29, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shigeru Nakajima, Kazuhide Hasebe, Pao-Hwa Chou, Mitsuaki Iwashita, Reiji Niino
  • Patent number: 8021987
    Abstract: An insulting film is modified by subjecting the insulting film to a modification treatment comprising a combination of a plasma treatment and a thermal annealing treatment. There is provided a method of enhancing the characteristic of an insulating film by improving deterioration in the characteristic of the insulating film due to carbon, a suboxide, a dangling bond or the like contained in the insulating film.
    Type: Grant
    Filed: December 7, 2009
    Date of Patent: September 20, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Takuya Sugawara, Yoshihide Tada, Genji Nakamura, Shigenori Ozaki, Toshio Nakanishi, Masaru Sasaki, Seiji Matsuyama, Kazuhide Hasebe, Shigeru Nakajima, Tomonori Fujiwara
  • Patent number: 7989354
    Abstract: Disclosed is a patterning method including: forming a first film on a substrate; forming a first resist film on the first film; processing the first resist film into a first resist pattern having a preset pitch by photolithography; forming a silicon oxide film on the first resist pattern and the first film by alternately supplying a first gas containing organic silicon and a second gas containing an activated oxygen species to the substrate; forming a second resist film on the silicon oxide film; processing the second resist film into a second resist pattern having a preset pitch by the photolithography; and processing the first film by using the first resist pattern and the second resist pattern as a mask.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: August 2, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Nakajima, Kazuhide Hasebe, Pao-Hwa Chou, Mitsuaki Iwashita, Reiji Niino
  • Publication number: 20110151679
    Abstract: A silicon-containing insulating film is formed on a target substrate by CVD, in a process field to be selectively supplied with a first process gas including di-iso-propylaminosilane gas and a second process gas including an oxidizing gas or nitriding gas. The film is formed by performing a plurality of times a cycle alternately including first and second steps. The first step performs supply of the first process gas, thereby forming an adsorption layer containing silicon on a surface of the target substrate. The second performs supply of the second process gas, thereby oxidizing or nitriding the adsorption layer on the surface of the target substrate. The second step includes an excitation period of supplying the second process gas to the process field while exciting the second process gas by an exciting mechanism.
    Type: Application
    Filed: March 4, 2011
    Publication date: June 23, 2011
    Applicant: Tokyo Electron Limited
    Inventors: Kazuhide HASEBE, Shigeru Nakajima, Jun Ogawa
  • Patent number: 7923378
    Abstract: A silicon-containing insulating film is formed on a target substrate by CVD, in a process field to be selectively supplied with a first process gas including di-iso-propylaminosilane gas and a second process gas including an oxidizing gas or nitriding gas. The film is formed by performing a plurality of times a cycle alternately including first and second steps. The first step performs supply of the first process gas, thereby forming an adsorption layer containing silicon on a surface of the target substrate. The second performs supply of the second process gas, thereby oxidizing or nitriding the adsorption layer on the surface of the target substrate. The second step includes an excitation period of supplying the second process gas to the process field while exciting the second process gas by an exciting mechanism.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: April 12, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Kazuhide Hasebe, Shigeru Nakajima, Jun Ogawa
  • Publication number: 20110065280
    Abstract: The method includes a film-forming process which forms a carbon film, to isotropically coat a surface of a silicon film pattern in which a first line portion formed of a silicon film that is formed on a target etching film on a substrate is arranged, an etchback process which etches back the carbon film such that the carbon film is removed from an upper portion of the first line portion and remains as a side wall portion of the first line portion, and a silicon film removing process which forms a mask pattern in which the side wall portion is arranged, by removing the first line portion.
    Type: Application
    Filed: August 9, 2010
    Publication date: March 17, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shigeru Nakajima, Kazuhide Hasebe, Hidetami Yaegashi, Eiichi Nishimura
  • Patent number: 7906168
    Abstract: An oxide film is formed on a target substrate by CVD, in a process field to be selectively supplied with a first process gas including a silicon source gas and a second process gas including an oxidizing gas. The oxide film is formed by performing cycles each alternately including first and second steps. The first step performs supply of the first process gas, thereby forming an adsorption layer containing silicon on a surface of the target substrate. The second performs supply of the second process gas, thereby oxidizing the adsorption layer on the surface of the target substrate. The silicon source gas is a univalent or bivalent aminosilane gas, and each of the cycles is arranged to use a process temperature lower than that used for a trivalent aminosilane gas.
    Type: Grant
    Filed: September 25, 2007
    Date of Patent: March 15, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Kazuhide Hasebe, Yoshihiro Ishida, Takehiko Fujita, Jun Ogawa, Shigeru Nakajima
  • Publication number: 20100319619
    Abstract: In an oxidation method for a semiconductor process, target substrates are placed at intervals in a vertical direction within a process field of a process container. An oxidizing gas and a deoxidizing gas are supplied to the process field from one side of the process field while gas is exhausted from the other side. One or both of the oxidizing gas and the deoxidizing gas are activated. The oxidizing gas and the deoxidizing gas are caused to react with each other, thereby generating oxygen radicals and hydroxyl group radicals within the process field. An oxidation process is performed on the surfaces of the target substrate by use of the oxygen radicals and the hydroxyl group radicals.
    Type: Application
    Filed: August 9, 2010
    Publication date: December 23, 2010
    Applicant: Tokyo Electron Limited
    Inventors: Takehiko FUJITA, Jun Ogawa, Shigeru Nakajima, Kazuhide Hasebe
  • Patent number: 7795158
    Abstract: In an oxidation method for a semiconductor process, target substrates are placed at intervals in a vertical direction within a process field of a process container. An oxidizing gas and a deoxidizing gas are supplied to the process field from one side of the process field while gas is exhausted from the other side. One or both of the oxidizing gas and the deoxidizing gas are activated. The oxidizing gas and the deoxidizing gas are caused to react with each other, thereby generating oxygen radicals and hydroxyl group radicals within the process field. An oxidation process is performed on the surfaces of the target substrate by use of the oxygen radicals and the hydroxyl group radicals.
    Type: Grant
    Filed: August 28, 2007
    Date of Patent: September 14, 2010
    Assignee: Tokyo Electron Limited
    Inventors: Takehiko Fujita, Jun Ogawa, Shigeru Nakajima, Kazuhide Hasebe
  • Publication number: 20100189927
    Abstract: A method for using a film formation apparatus includes performing a main cleaning process and a post cleaning process in this order inside a reaction chamber. The main cleaning process is arranged to supply a cleaning gas containing fluorine into the reaction chamber while exhausting gas from inside the reaction chamber, thereby etching a film formation by-product containing silicon. The post cleaning process is arranged to remove a silicon-containing fluoride generated by the main cleaning process and remaining inside the reaction chamber and to alternately repeat, a plurality of times, supplying an oxidizing gas into the reaction chamber to transform the silicon-containing fluoride into an intermediate product by oxidization, and supplying hydrogen fluoride gas into the reaction chamber while exhausting gas from inside the reaction chamber to remove the intermediate product by a reaction between the hydrogen fluoride gas and the intermediate product.
    Type: Application
    Filed: January 8, 2010
    Publication date: July 29, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Jun SATO, Kiyotaka Kikuchi, Hiroki Murakami, Shigeru Nakajima, Kazuhide Hasebe
  • Patent number: 7754622
    Abstract: Disclosed is a patterning method including: forming, on a thin film, a sacrificial film made of a material different from that of the thin film and made of SiBN; processing the sacrificial film into a pattern having a preset interval by using a photolithography technique; forming, on sidewalls of the processed sacrificial film, sidewall spacers made of a material different from those of the sacrificial film and the thin film; removing the processed sacrificial film; and processing the thin film by using the sidewall spacers as a mask.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: July 13, 2010
    Assignee: Tokyo Electron Limited
    Inventors: Pao-Hwa Chou, Kazuhide Hasebe, Shigeru Nakajima, Yasushi Akasaka, Mitsuaki Iwashita, Reiji Niino
  • Publication number: 20100130015
    Abstract: Disclosed is a patterning method including: forming a first film on a substrate; forming a first resist film on the first film; processing the first resist film into a first resist pattern having a preset pitch by photolithography; forming a silicon oxide film on the first resist pattern and the first film by alternately supplying a first gas containing organic silicon and a second gas containing an activated oxygen species to the substrate; forming a second resist film on the silicon oxide film; processing the second resist film into a second resist pattern having a preset pitch by the photolithography; and processing the first film by using the first resist pattern and the second resist pattern as a mask.
    Type: Application
    Filed: June 6, 2008
    Publication date: May 27, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shigeru Nakajima, Kazuhide Hasebe, Pao-Hwa Chou, Mitsuaki Iwashita, Reiji Niino
  • Publication number: 20100112496
    Abstract: A patterning method comprises a step for forming a first film on a substrate, a step for forming a multilayer film including a resist film on the first film, a step for patterning the resist film by photolithography to form a patterned resist film having a predetermined pattern, a step for forming an silicon oxide film different from the first film on the patterned resist film and the first film by supplying a first gas containing an organic silicon and a second gas containing an activated oxygen species alternately to the substrate, a step for etching the silicon oxide film to form a sidewall spacer on the sidewall of the patterned resist film, a step for removing the patterned resist film, and a step for processing the first film by using the sidewall spacer as a mask.
    Type: Application
    Filed: June 6, 2008
    Publication date: May 6, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shigeru Nakajima, Kazuhide Hasebe, Pao-Hwa Chou, Mitsuaki Iwashita, Reiji Niino
  • Publication number: 20100112796
    Abstract: Disclosed is a patterning method including: forming, on a thin film, a sacrificial film made of a material different from that of the thin film and made of SiBN; processing the sacrificial film into a pattern having a preset interval by using a photolithography technique; forming, on sidewalls of the processed sacrificial film, sidewall spacers made of a material different from those of the sacrificial film and the thin film; removing the processed sacrificial film; and processing the thin film by using the sidewall spacers as a mask.
    Type: Application
    Filed: June 6, 2008
    Publication date: May 6, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Pao-Hwa Chou, Kazuhide Hasebe, Shigeru Nakajima, Yasushi Akasaka, Mitsuaki Iwashita, Reiji Niino
  • Publication number: 20100105215
    Abstract: An insulting film is modified by subjecting the insulting film to a modification treatment comprising a combination of a plasma treatment and a thermal annealing treatment. There is provided a method of enhancing the characteristic of an insulating film by improving deterioration in the characteristic of the insulating film due to carbon, a suboxide, a dangling bond or the like contained in the insulating film.
    Type: Application
    Filed: December 7, 2009
    Publication date: April 29, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takuya SUGAWARA, Yoshihide TADA, Genji NAKAMURA, Shigenori OZAKI, Toshio NAKANISHI, Masaru SASAKI, Seiji MATSUYAMA, Kazuhide HASEBE, Shigeru NAKAJIMA, Tomonori FUJIWARA
  • Publication number: 20100081094
    Abstract: In a mask pattern forming method, a resist film is formed over a thin film, the resist film is processed into resist patterns having a predetermined pitch by photolithography, slimming of the resist patterns is performed, and an oxide film is formed on the thin film and the resist patterns after an end of the slimming step in a film deposition apparatus by supplying a source gas and an oxygen radical or an oxygen-containing gas. In the mask pattern forming method, the slimming and the oxide film forming are continuously performed in the film deposition apparatus.
    Type: Application
    Filed: September 28, 2009
    Publication date: April 1, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: KAZUHIDE HASEBE, SHIGERU NAKAJIMA, JUN OGAWA, HIROKI MURAKAMI
  • Patent number: 7655574
    Abstract: An insulting film is modified by subjecting the insulting film to a modification treatment comprising a combination of a plasma treatment and a thermal annealing treatment. There is provided a method of enhancing the characteristic of an insulating film by improving deterioration in the characteristic of the insulating film due to carbon, a suboxide, a dangling bond or the like contained in the insulating film.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: February 2, 2010
    Assignee: Tokyo Electron Limited
    Inventors: Takuya Sugawara, Yoshihide Tada, Genji Nakamura, Shigenori Ozaki, Toshio Nakanishi, Masaru Sasaki, Seiji Matsuyama, Kazuhide Hasebe, Shigeru Nakajima, Tomonori Fujiwara
  • Patent number: 7622402
    Abstract: The surface of an insulating film disposed on an electronic device substrate is irradiated with plasma based on a process gas comprising at least an oxygen atom-containing gas, to thereby form an underlying film at the interface between the insulating film and the electronic device substrate. A good underlying film is provided at the interface between the insulating film and the electronic device substrate, so that the thus formed underlying film can improve the property of the insulating film.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: November 24, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Takuya Sugawara, Yoshihide Tada, Genji Nakamura, Shigenori Ozaki, Toshio Nakanishi, Masaru Sasaki, Seiji Matsuyama, Kazuhide Hasebe, Shigeru Nakajima, Tomonori Fujiwara
  • Patent number: 7615163
    Abstract: A method of using a film formation apparatus for a semiconductor process includes processing by a cleaning gas a by-product film deposited on an inner surface of a reaction chamber of the film formation apparatus. This step is arranged to supply the cleaning gas into the reaction chamber, and set an interior of the reaction chamber at a first temperature and a first pressure. The by-product film mainly contains a high-dielectric-constant material. The cleaning gas contains chlorine without containing fluorine. The first temperature and the first pressure are set to activate chlorine in the cleaning gas.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: November 10, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Akitake Tamura, Shigeru Nakajima, Tetsushi Ozaki