Patents by Inventor Shigeru Nakajima
Shigeru Nakajima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8124181Abstract: An oxidation method includes supplying oxidizing and deoxidizing gases to a process field by spouting the gases in lateral directions respectively from first and second groups of gas spouting holes. Each group of holes is disposed adjacent to target substrates on one side of the process field and arrayed over a length corresponding to the process field in a vertical direction. Gases are exhausted through an exhaust port disposed opposite to the first and second groups of gas spouting holes with the process field interposed therebetween and present over a length corresponding to the process field in the vertical direction. This causes the gases to flow along the surfaces of the target substrates, thus forming gas flows parallel with the target substrates. The process field is heated by a heater disposed around the process container to generate oxygen radicals and hydroxyl group radicals within the process field.Type: GrantFiled: October 18, 2007Date of Patent: February 28, 2012Assignee: Tokyo Electron LimitedInventors: Kazuhide Hasebe, Takehiko Fujita, Shigeru Nakajima, Jun Ogawa
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Publication number: 20110237082Abstract: There is provided a micro pattern forming method including forming a thin film on a substrate; forming a film serving as a mask when processing the thin film; processing the film serving as a mask into a pattern including lines having a preset pitch; trimming the pattern including the lines; and forming an oxide film on the pattern including the lines and on the thin film by alternately supplying a source gas and an activated oxygen species. Here, the process of trimming the pattern and the process of forming an oxide film are consecutively performed in a film forming apparatus configured to form the oxide film.Type: ApplicationFiled: June 7, 2011Publication date: September 29, 2011Applicant: TOKYO ELECTRON LIMITEDInventors: Shigeru Nakajima, Kazuhide Hasebe, Pao-Hwa Chou, Mitsuaki Iwashita, Reiji Niino
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Patent number: 8021987Abstract: An insulting film is modified by subjecting the insulting film to a modification treatment comprising a combination of a plasma treatment and a thermal annealing treatment. There is provided a method of enhancing the characteristic of an insulating film by improving deterioration in the characteristic of the insulating film due to carbon, a suboxide, a dangling bond or the like contained in the insulating film.Type: GrantFiled: December 7, 2009Date of Patent: September 20, 2011Assignee: Tokyo Electron LimitedInventors: Takuya Sugawara, Yoshihide Tada, Genji Nakamura, Shigenori Ozaki, Toshio Nakanishi, Masaru Sasaki, Seiji Matsuyama, Kazuhide Hasebe, Shigeru Nakajima, Tomonori Fujiwara
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Patent number: 7989354Abstract: Disclosed is a patterning method including: forming a first film on a substrate; forming a first resist film on the first film; processing the first resist film into a first resist pattern having a preset pitch by photolithography; forming a silicon oxide film on the first resist pattern and the first film by alternately supplying a first gas containing organic silicon and a second gas containing an activated oxygen species to the substrate; forming a second resist film on the silicon oxide film; processing the second resist film into a second resist pattern having a preset pitch by the photolithography; and processing the first film by using the first resist pattern and the second resist pattern as a mask.Type: GrantFiled: June 6, 2008Date of Patent: August 2, 2011Assignee: Tokyo Electron LimitedInventors: Shigeru Nakajima, Kazuhide Hasebe, Pao-Hwa Chou, Mitsuaki Iwashita, Reiji Niino
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Publication number: 20110151679Abstract: A silicon-containing insulating film is formed on a target substrate by CVD, in a process field to be selectively supplied with a first process gas including di-iso-propylaminosilane gas and a second process gas including an oxidizing gas or nitriding gas. The film is formed by performing a plurality of times a cycle alternately including first and second steps. The first step performs supply of the first process gas, thereby forming an adsorption layer containing silicon on a surface of the target substrate. The second performs supply of the second process gas, thereby oxidizing or nitriding the adsorption layer on the surface of the target substrate. The second step includes an excitation period of supplying the second process gas to the process field while exciting the second process gas by an exciting mechanism.Type: ApplicationFiled: March 4, 2011Publication date: June 23, 2011Applicant: Tokyo Electron LimitedInventors: Kazuhide HASEBE, Shigeru Nakajima, Jun Ogawa
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Patent number: 7923378Abstract: A silicon-containing insulating film is formed on a target substrate by CVD, in a process field to be selectively supplied with a first process gas including di-iso-propylaminosilane gas and a second process gas including an oxidizing gas or nitriding gas. The film is formed by performing a plurality of times a cycle alternately including first and second steps. The first step performs supply of the first process gas, thereby forming an adsorption layer containing silicon on a surface of the target substrate. The second performs supply of the second process gas, thereby oxidizing or nitriding the adsorption layer on the surface of the target substrate. The second step includes an excitation period of supplying the second process gas to the process field while exciting the second process gas by an exciting mechanism.Type: GrantFiled: January 28, 2009Date of Patent: April 12, 2011Assignee: Tokyo Electron LimitedInventors: Kazuhide Hasebe, Shigeru Nakajima, Jun Ogawa
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Publication number: 20110065280Abstract: The method includes a film-forming process which forms a carbon film, to isotropically coat a surface of a silicon film pattern in which a first line portion formed of a silicon film that is formed on a target etching film on a substrate is arranged, an etchback process which etches back the carbon film such that the carbon film is removed from an upper portion of the first line portion and remains as a side wall portion of the first line portion, and a silicon film removing process which forms a mask pattern in which the side wall portion is arranged, by removing the first line portion.Type: ApplicationFiled: August 9, 2010Publication date: March 17, 2011Applicant: TOKYO ELECTRON LIMITEDInventors: Shigeru Nakajima, Kazuhide Hasebe, Hidetami Yaegashi, Eiichi Nishimura
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Patent number: 7906168Abstract: An oxide film is formed on a target substrate by CVD, in a process field to be selectively supplied with a first process gas including a silicon source gas and a second process gas including an oxidizing gas. The oxide film is formed by performing cycles each alternately including first and second steps. The first step performs supply of the first process gas, thereby forming an adsorption layer containing silicon on a surface of the target substrate. The second performs supply of the second process gas, thereby oxidizing the adsorption layer on the surface of the target substrate. The silicon source gas is a univalent or bivalent aminosilane gas, and each of the cycles is arranged to use a process temperature lower than that used for a trivalent aminosilane gas.Type: GrantFiled: September 25, 2007Date of Patent: March 15, 2011Assignee: Tokyo Electron LimitedInventors: Kazuhide Hasebe, Yoshihiro Ishida, Takehiko Fujita, Jun Ogawa, Shigeru Nakajima
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Publication number: 20100319619Abstract: In an oxidation method for a semiconductor process, target substrates are placed at intervals in a vertical direction within a process field of a process container. An oxidizing gas and a deoxidizing gas are supplied to the process field from one side of the process field while gas is exhausted from the other side. One or both of the oxidizing gas and the deoxidizing gas are activated. The oxidizing gas and the deoxidizing gas are caused to react with each other, thereby generating oxygen radicals and hydroxyl group radicals within the process field. An oxidation process is performed on the surfaces of the target substrate by use of the oxygen radicals and the hydroxyl group radicals.Type: ApplicationFiled: August 9, 2010Publication date: December 23, 2010Applicant: Tokyo Electron LimitedInventors: Takehiko FUJITA, Jun Ogawa, Shigeru Nakajima, Kazuhide Hasebe
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Patent number: 7795158Abstract: In an oxidation method for a semiconductor process, target substrates are placed at intervals in a vertical direction within a process field of a process container. An oxidizing gas and a deoxidizing gas are supplied to the process field from one side of the process field while gas is exhausted from the other side. One or both of the oxidizing gas and the deoxidizing gas are activated. The oxidizing gas and the deoxidizing gas are caused to react with each other, thereby generating oxygen radicals and hydroxyl group radicals within the process field. An oxidation process is performed on the surfaces of the target substrate by use of the oxygen radicals and the hydroxyl group radicals.Type: GrantFiled: August 28, 2007Date of Patent: September 14, 2010Assignee: Tokyo Electron LimitedInventors: Takehiko Fujita, Jun Ogawa, Shigeru Nakajima, Kazuhide Hasebe
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Publication number: 20100189927Abstract: A method for using a film formation apparatus includes performing a main cleaning process and a post cleaning process in this order inside a reaction chamber. The main cleaning process is arranged to supply a cleaning gas containing fluorine into the reaction chamber while exhausting gas from inside the reaction chamber, thereby etching a film formation by-product containing silicon. The post cleaning process is arranged to remove a silicon-containing fluoride generated by the main cleaning process and remaining inside the reaction chamber and to alternately repeat, a plurality of times, supplying an oxidizing gas into the reaction chamber to transform the silicon-containing fluoride into an intermediate product by oxidization, and supplying hydrogen fluoride gas into the reaction chamber while exhausting gas from inside the reaction chamber to remove the intermediate product by a reaction between the hydrogen fluoride gas and the intermediate product.Type: ApplicationFiled: January 8, 2010Publication date: July 29, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Jun SATO, Kiyotaka Kikuchi, Hiroki Murakami, Shigeru Nakajima, Kazuhide Hasebe
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Patent number: 7754622Abstract: Disclosed is a patterning method including: forming, on a thin film, a sacrificial film made of a material different from that of the thin film and made of SiBN; processing the sacrificial film into a pattern having a preset interval by using a photolithography technique; forming, on sidewalls of the processed sacrificial film, sidewall spacers made of a material different from those of the sacrificial film and the thin film; removing the processed sacrificial film; and processing the thin film by using the sidewall spacers as a mask.Type: GrantFiled: June 6, 2008Date of Patent: July 13, 2010Assignee: Tokyo Electron LimitedInventors: Pao-Hwa Chou, Kazuhide Hasebe, Shigeru Nakajima, Yasushi Akasaka, Mitsuaki Iwashita, Reiji Niino
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Publication number: 20100130015Abstract: Disclosed is a patterning method including: forming a first film on a substrate; forming a first resist film on the first film; processing the first resist film into a first resist pattern having a preset pitch by photolithography; forming a silicon oxide film on the first resist pattern and the first film by alternately supplying a first gas containing organic silicon and a second gas containing an activated oxygen species to the substrate; forming a second resist film on the silicon oxide film; processing the second resist film into a second resist pattern having a preset pitch by the photolithography; and processing the first film by using the first resist pattern and the second resist pattern as a mask.Type: ApplicationFiled: June 6, 2008Publication date: May 27, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Shigeru Nakajima, Kazuhide Hasebe, Pao-Hwa Chou, Mitsuaki Iwashita, Reiji Niino
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Publication number: 20100112496Abstract: A patterning method comprises a step for forming a first film on a substrate, a step for forming a multilayer film including a resist film on the first film, a step for patterning the resist film by photolithography to form a patterned resist film having a predetermined pattern, a step for forming an silicon oxide film different from the first film on the patterned resist film and the first film by supplying a first gas containing an organic silicon and a second gas containing an activated oxygen species alternately to the substrate, a step for etching the silicon oxide film to form a sidewall spacer on the sidewall of the patterned resist film, a step for removing the patterned resist film, and a step for processing the first film by using the sidewall spacer as a mask.Type: ApplicationFiled: June 6, 2008Publication date: May 6, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Shigeru Nakajima, Kazuhide Hasebe, Pao-Hwa Chou, Mitsuaki Iwashita, Reiji Niino
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Publication number: 20100112796Abstract: Disclosed is a patterning method including: forming, on a thin film, a sacrificial film made of a material different from that of the thin film and made of SiBN; processing the sacrificial film into a pattern having a preset interval by using a photolithography technique; forming, on sidewalls of the processed sacrificial film, sidewall spacers made of a material different from those of the sacrificial film and the thin film; removing the processed sacrificial film; and processing the thin film by using the sidewall spacers as a mask.Type: ApplicationFiled: June 6, 2008Publication date: May 6, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Pao-Hwa Chou, Kazuhide Hasebe, Shigeru Nakajima, Yasushi Akasaka, Mitsuaki Iwashita, Reiji Niino
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Publication number: 20100105215Abstract: An insulting film is modified by subjecting the insulting film to a modification treatment comprising a combination of a plasma treatment and a thermal annealing treatment. There is provided a method of enhancing the characteristic of an insulating film by improving deterioration in the characteristic of the insulating film due to carbon, a suboxide, a dangling bond or the like contained in the insulating film.Type: ApplicationFiled: December 7, 2009Publication date: April 29, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Takuya SUGAWARA, Yoshihide TADA, Genji NAKAMURA, Shigenori OZAKI, Toshio NAKANISHI, Masaru SASAKI, Seiji MATSUYAMA, Kazuhide HASEBE, Shigeru NAKAJIMA, Tomonori FUJIWARA
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Publication number: 20100081094Abstract: In a mask pattern forming method, a resist film is formed over a thin film, the resist film is processed into resist patterns having a predetermined pitch by photolithography, slimming of the resist patterns is performed, and an oxide film is formed on the thin film and the resist patterns after an end of the slimming step in a film deposition apparatus by supplying a source gas and an oxygen radical or an oxygen-containing gas. In the mask pattern forming method, the slimming and the oxide film forming are continuously performed in the film deposition apparatus.Type: ApplicationFiled: September 28, 2009Publication date: April 1, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: KAZUHIDE HASEBE, SHIGERU NAKAJIMA, JUN OGAWA, HIROKI MURAKAMI
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Patent number: 7655574Abstract: An insulting film is modified by subjecting the insulting film to a modification treatment comprising a combination of a plasma treatment and a thermal annealing treatment. There is provided a method of enhancing the characteristic of an insulating film by improving deterioration in the characteristic of the insulating film due to carbon, a suboxide, a dangling bond or the like contained in the insulating film.Type: GrantFiled: November 30, 2005Date of Patent: February 2, 2010Assignee: Tokyo Electron LimitedInventors: Takuya Sugawara, Yoshihide Tada, Genji Nakamura, Shigenori Ozaki, Toshio Nakanishi, Masaru Sasaki, Seiji Matsuyama, Kazuhide Hasebe, Shigeru Nakajima, Tomonori Fujiwara
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Patent number: 7622402Abstract: The surface of an insulating film disposed on an electronic device substrate is irradiated with plasma based on a process gas comprising at least an oxygen atom-containing gas, to thereby form an underlying film at the interface between the insulating film and the electronic device substrate. A good underlying film is provided at the interface between the insulating film and the electronic device substrate, so that the thus formed underlying film can improve the property of the insulating film.Type: GrantFiled: March 31, 2003Date of Patent: November 24, 2009Assignee: Tokyo Electron LimitedInventors: Takuya Sugawara, Yoshihide Tada, Genji Nakamura, Shigenori Ozaki, Toshio Nakanishi, Masaru Sasaki, Seiji Matsuyama, Kazuhide Hasebe, Shigeru Nakajima, Tomonori Fujiwara
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Patent number: 7615163Abstract: A method of using a film formation apparatus for a semiconductor process includes processing by a cleaning gas a by-product film deposited on an inner surface of a reaction chamber of the film formation apparatus. This step is arranged to supply the cleaning gas into the reaction chamber, and set an interior of the reaction chamber at a first temperature and a first pressure. The by-product film mainly contains a high-dielectric-constant material. The cleaning gas contains chlorine without containing fluorine. The first temperature and the first pressure are set to activate chlorine in the cleaning gas.Type: GrantFiled: December 21, 2005Date of Patent: November 10, 2009Assignee: Tokyo Electron LimitedInventors: Akitake Tamura, Shigeru Nakajima, Tetsushi Ozaki