Patents by Inventor Shuji Yazu

Shuji Yazu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4492846
    Abstract: Process for the production of bonded hard alloys, which comprises inserting a thin sheet of a Fe group metal or its alloy as a filler in between the surfaces of at least one kind of hard alloy, and applying a high energy beam to a part or all of the thin sheet to melt and solidify the thin sheet in a slit form, thereby bonding the hard alloys together.
    Type: Grant
    Filed: October 8, 1982
    Date of Patent: January 8, 1985
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akio Hara, Masaya Miyake, Shuji Yazu
  • Patent number: 4442180
    Abstract: The invention relates to a sintered body for use in a cutting tool comprising a cutting edge forming part having particularly high hardness and wear resistance bonded to a supporting member having high plastic deformability, stiffness, transverse rupture strength, thermal conductivity, thermal expansion coefficient, resistance to corrosion, oxidization and the like, and to a method for producing the same. A diamond powder or high pressure form boron nitride powder is placed in contact with preliminarily sintered cermet constituted by carbide crystals chiefly comprising molibdenum in the form of (Mo, W)C bonded by iron group metals, the combined body being sintered at a temperature and pressure under which the diamond powder or high pressure form boron nitride powder is thermodynamically stable so that the sintered body of the diamond or high pressure form boron nitride is bonded to the cermet thereby enabling to obtain a sintered body having the said high properties for use in a cutting tool.
    Type: Grant
    Filed: May 8, 1981
    Date of Patent: April 10, 1984
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akio Hara, Shuji Yazu
  • Patent number: 4425315
    Abstract: The invention relates to a diamond sintered compact wherein diamond crystal particles are uniformly orientated in a particular direction and the method for producing the same, and has for an object to provide a diamond sintered compact having a high thermal conductivity particularly suitable for heat sink for use in the field of electronics.According to the invention, graphite is used as carbonaceous raw material, diamond crystal particles having such elongated shape that the ratio of the length of the long axis to that of the short axis is more than 2 being synthesized in such state that the greater part of the crystal particles have their long axes uniformly oriented in a particular direction, the crystal particles being sintered in the direction of the long axes thereof so that transformation of the graphite into diamond and sintering thereof may be accomplished synchronously.
    Type: Grant
    Filed: February 25, 1982
    Date of Patent: January 10, 1984
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazuo Tsuji, Shuji Yazu, Akio Hara
  • Patent number: 4412980
    Abstract: The invention relates to a diamond sintered compact wherein diamond crystal particles are uniformly oriented in a particular direction and the method for producing the same, and has for an object to provide a diamond sintered compact having a high thermal conductivity particularly suitable for heat sink for use in the field of electronics.According to the invention, graphite is used as carbonaceous raw material, diamond crystal particles having such elongated shape that the ratio of the length of the long axis to that of the short axis is more than 2 being synthesized in such state that the greater part of the crystal particles have their long axes uniformly oriented in a particular direction, the crystal particles being sintered in the direction of the long axes thereof so that transformation of the graphite into diamond and sintering thereof may be accomplished synchronously.
    Type: Grant
    Filed: February 25, 1982
    Date of Patent: November 1, 1983
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazuo Tsuji, Shuji Yazu, Akio Hara
  • Patent number: 4403015
    Abstract: The invention enables to obtain a compound sintered compact for use in a cutting tool having particularly high properties in respect of bonded strength, hardness, wear resistance, plastic deformability and rigidity by bonding a diamond or cubic boron nitride containing hard layer to a cemented carbide substrate with interposition of an intermediate bonding layer.
    Type: Grant
    Filed: January 21, 1981
    Date of Patent: September 6, 1983
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Tetsuo Nakai, Shuji Yazu, Akio Hara
  • Patent number: 4389465
    Abstract: The invention relates to a sintered compact for use in an ultrahard tool having high resistance to heat and wear, outstanding thermal conductivity and thermal shock resistance property at elevated temperature, and suitable for high-speed cutting, and to a method for producing the same. A powder mixture comprising 20-80 volume % high pressure form boron nitride powder, the residual part consisting of Al.sub.2 O.sub.3 powder or a compound ceramic powder principally comprising Al.sub.2 O.sub.3 powder and also containing carbides, nitrides of IVb, Vb, VIb metals of the periodic table, mutual solid solution thereof or admixture thereof, is sintered as it stands or after pressing under a high pressure and a high temperature so that Al.sub.2 O.sub.3 of the compound ceramic constitutes a continuous phase in the structure of the sintered compact, and the half width of (116) in the X-ray diffraction of CuK.alpha. ray of Al.sub.2 O.sub.
    Type: Grant
    Filed: February 17, 1982
    Date of Patent: June 21, 1983
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Tetsuo Nakai, Yuichiro Kono, Shuji Yazu, Akio Hara
  • Patent number: 4374900
    Abstract: The present invention relates to a composite diamond compact for a wire drawing die, in which a part or all of the circumference of a diamond sintered body is surrounded by a cermet consisting of a hard compound of (Mo, W)C type carbide crystals containing molybdenum as a predominant component, bonded by an iron group metal, and the binder phase of the diamond sintered body contains an iron group metal and fine carbide crystals containing molybdenum as a predominant component.
    Type: Grant
    Filed: June 29, 1979
    Date of Patent: February 22, 1983
    Assignee: Sumitomo Electric Industry, Ltd.
    Inventors: Akio Hara, Shuji Yazu
  • Patent number: 4370149
    Abstract: This invention relates to a diamond compact for a wire drawing die, which comprises 70 to 95% by volume of diamond powder with a particle size of at most 50 microns and the balance of a binder phase consisting of a carbide of WC or (Mo, W)C with a particle size of at most 1 micron and an iron group metal, the carbide and iron group metal in the binder phase being in such a proportion by weight that the content of the carbide is more than that corresponding to the eutectic composition.
    Type: Grant
    Filed: January 23, 1981
    Date of Patent: January 25, 1983
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akio Hara, Shuji Yazu
  • Patent number: 4343651
    Abstract: An improved sintered compact for use in a cutting tool is proposed which comprises 80 to 95 volume % of high pressure form boron nitride, a binder material which is a carbide, a nitride and/or a carbonitride of a IVb and Vb transition metal in the periodic table, and aluminum compounds. It may further include copper and/or iron group metal or metals. The sintered compact obtained has high hardness even though the sintering pressure and temperature are relatively low.
    Type: Grant
    Filed: March 31, 1980
    Date of Patent: August 10, 1982
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Shuji Yazu, Akio Hara
  • Patent number: 4334928
    Abstract: A sintered compact for use in a machining tool comprising 80 to 10 volume % of a high pressure form of boron nitride, and the balance a matrix of at least one binder compound material selected from the group consisting of a carbide, nitride, carbonitride, boride or silicide of IVa and Va transition metal of the periodic table, their mixtures as well as the solid solution of these compounds; the matrix forming a continuous bonding structure in the sintered body.A method of producing the compact comprises preparing a mix of 80 to 10 volume % of a high pressure form of a boron nitride powder with 20 to 90 volume % of at least one powdered binder compound selected from the group consisting of a carbide, a nitride, a carbonitride, a boride and a silicide of a IVa, or a Va metal, mixtures thereof or solid solutions of these compounds, and sintering the mix under pressures more than 20 Kb at temperatures higher than 700.degree. C. for more than 3 minutes.
    Type: Grant
    Filed: February 8, 1980
    Date of Patent: June 15, 1982
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akio Hara, Shuji Yazu
  • Patent number: 4333986
    Abstract: The invention relates to a diamond sintered compact wherein diamond crystal particles are uniformly oriented in a particular direction and the method for producing the same, and has for an object to provide a diamond sintered compact having a high thermal conductivity particularly suitable for heat sink for use in the field of electronics.According to the invention, graphite is used as carbonaceous raw material, diamond crystal particles having such elongated shape that the ratio of the length of the long axis to that of the short axis is more than 2 being synthesized in such state that the greater part of the crystal particles have their long axes uniformly oriented in a particular direction, the crystal particles being sintered in the direction of the long axes thereof so that transformation of the graphite into diamond and sintering thereof may be accomplished synchronously.
    Type: Grant
    Filed: June 10, 1980
    Date of Patent: June 8, 1982
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazuo Tsuji, Shuji Yazu, Akio Hara
  • Patent number: 4303442
    Abstract: The invention relates to a diamond sintered body having a high wear resistance and making it possible to obtain a processed surface of high dimensional precision and beautiful finish as a wear resisting tool blank for use particularly in a wire drawing die, shaving die and the like, as a tool blank for use in a cutting tool for a workpiece consisting of nonferrous metals, plastics, ceramic, etc., and as a cutting tool blank for use in a glass cutter, synthetic building material cutting blade, etc., and method for producing the same, wherein a mixture comprising a diamond powder below 1.mu. and a powder below 1.mu.
    Type: Grant
    Filed: August 24, 1979
    Date of Patent: December 1, 1981
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akio Hara, Shuji Yazu
  • Patent number: 4293618
    Abstract: The invention relates to a sintered body for use in a cutting tool comprising a cutting edge forming part having particularly high hardness and wear resistance bonded to a supporting member having high plastic deformability, stiffness, transverse rupture strength, thermal conductivity, thermal expansion coefficient, resistance to corrosion, oxidization and the like, and to a method for producing the same. A diamond powder or high pressure form boron nitride powder is placed in contact with preliminarily sintered cermet constituted by carbide crystals chiefly comprising molybdenum in the form of (Mo, W)C bonded by iron group metals, the combined body being sintered at a temperature and pressure under which the diamond powder or high pressure form boron nitride powder is thermodynamically stable so that the sintered body of the diamond or high pressure form boron nitride is bonded to the cermet thereby enabling to obtain a sintered body having the said high properties for use in a cutting tool.
    Type: Grant
    Filed: May 7, 1979
    Date of Patent: October 6, 1981
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akio Hara, Shuji Yazu
  • Patent number: 4231762
    Abstract: A sintered compact for use in a cutting tool and a method of producing the same are disclosed. The compact comprises 95 to 20 volume % of diamond finer than one micron in size and the balance binder also finer than one micron selected from the group of WC, (MoW)C, WC base cemented carbide and (MoW)C base cemented carbide.The method comprises pulverizing a diamond powder by using cemented carbide balls and a pot having a cemented carbide lining, mixing the diamond powder with a powder abraded from the balls and pot to produce a powder mix finer than one micron containing 95 to 20 volume % of diamond, heat-treating the powder mix in vacuum so as to degas, and hot-pressing the powder mix under high pressure at high temperature within the stable range of diamond.
    Type: Grant
    Filed: December 13, 1978
    Date of Patent: November 4, 1980
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akio Hara, Shuji Yazu
  • Patent number: 4171973
    Abstract: A sintered compact for use in a cutting tool and a method of producing the same are disclosed. The compact comprises 95 to 20 volume % of diamond finer than one micron in size and the balance binder also finer than one micron selected from the group of WC, (MoW)C, WC base cemented carbide and (MoW)C base cemented carbide.The method comprises pulverizing a diamond powder by using cemented carbide balls and a pot having a cemented carbide lining, mixing the diamond powder with a powder abraded from the balls and pot to produce a powder mix finer than one micron containing 95 to 20 volume % of diamond, heat-treating the powder mix in vacuum so as to degas, and hot-pressing the powder mix under high pressure at high temperature within the stable range of diamond.
    Type: Grant
    Filed: May 4, 1978
    Date of Patent: October 23, 1979
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akio Hara, Shuji Yazu
  • Patent number: 3932231
    Abstract: Surface-coated cemented carbide articles, in particular, cutting tools very excellent in wear resistance and heat resistance are made by an improved method according to the invention. This improved method comprises providing a 3-50 % by weight dispersion of fine powders of 20 microns or less containing 50 % or more of titanium carbide in a liquid consisting mainly of an organic solvent, applying a DC voltage of 10-500 volts to the surface of tungsten carbide base cemented carbides containing 4-30 % of a binder metal in said dispersion to thus cause electrophoretic deposition of the fine powders thereon, heating the coated surface at a temperature of 1260-1550 .degree.C in vacuum or in a reducing or inert atmosphere and thereby forming a coating layer consisting mainly of titanium carbide of 100 microns or less on the surface of the cemented carbides.
    Type: Grant
    Filed: February 26, 1971
    Date of Patent: January 13, 1976
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akio Hara, Shuji Yazu