Patents by Inventor Sony Varghese

Sony Varghese has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10615069
    Abstract: Methods of forming semiconductor structures include providing a polymeric material over a carrier substrate, bonding another substrate to the polymeric material, and lowering a temperature of the polymeric material to below about 15° C. to separate the another substrate from the carrier substrate. Some methods include forming a polymeric material over a first substrate, securing a second substrate to the first substrate over the polymeric material, cooling the polymeric material to a temperature below a glass transition temperature of the polymeric material, and separating the second substrate from the first substrate. Semiconductor structures may include a polymeric material over at least a portion of a first substrate, an adhesive material over the polymeric material, and a second substrate over the adhesive material. The polymeric material may have a glass transition temperature of about 10° C. or lower and a melting point of about 100° C. or greater.
    Type: Grant
    Filed: August 2, 2017
    Date of Patent: April 7, 2020
    Assignee: Micron Technology, Inc.
    Inventor: Sony Varghese
  • Patent number: 10607999
    Abstract: A method may include providing a substrate, the substrate comprising a substrate base and a patterning stack, disposed on the substrate base. The substrate may include first linear structures in the patterning stack, the first linear structures being elongated along a first direction; and second linear structures in the patterning stack, the second linear structures being elongated along a second direction, the second direction forming a non-zero angle with respect to the first direction. The method may also include selectively forming a set of sidewall spacers on one set of sidewalls of the second linear structures.
    Type: Grant
    Filed: November 3, 2017
    Date of Patent: March 31, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, Naushad Variam
  • Patent number: 10607847
    Abstract: A method of forming a three-dimensional transistor device. The method may include providing a fin array on a substrate, the fin array comprising a plurality of fin structures, formed from a monocrystalline semiconductor, and disposed subjacent to a hard mask layer. The method may include directing angled ions at the fin array, wherein the angled ions form a non-zero angle of incidence with respect to a perpendicular to a plane of the substrate. The angled ions may etch the plurality of fin structures to form a stack of isolated nanowires, within a given fin structure.
    Type: Grant
    Filed: December 3, 2018
    Date of Patent: March 31, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Min Gyu Sung, Sony Varghese, Anthony Renau, Morgan Evans, Joseph C. Olson
  • Publication number: 20200098579
    Abstract: A method may include forming in a substrate a first array of a first material of first linear structures, interspersed with a second array of a second material, of second linear structures, the first and second linear structures elongated along a first axis. The method may include generating a chop pattern in the first layer, comprising a third linear array, interspersed with a fourth linear array. The third and fourth linear arrays may be elongated along a second axis, forming a non-zero angle of incidence with respect to the first axis. The third linear array may include alternating portions of the first and second material, while the fourth linear array comprises an array of cavities, arranged within the patterning layer. The method may include elongating a first set of cavities along the first axis, to form a first set of elongated cavities bounded by the first material.
    Type: Application
    Filed: January 18, 2019
    Publication date: March 26, 2020
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventor: Sony Varghese
  • Publication number: 20200083047
    Abstract: The present disclosure relates to a method for creating regions of different device types. The substrate is divided into a first device region and a second device region. A target etch layer is formed on a substrate. A bottom mandrel layer is formed on the target etch layer. A plurality of first pillars of a top mandrel material is formed on the bottom mandrel layer in the first device region, having a first pitch. A plurality of first spacers is formed along sidewalls of each of the plurality of first pillars. An optical planarization layer (OPL) is formed over the plurality of first pillars, the plurality of first spacers, and a top surface of the bottom mandrel layer in the first device region. A plurality of second pillars of the top mandrel material is formed on the bottom mandrel layer in the second device region, having a second pitch.
    Type: Application
    Filed: November 18, 2019
    Publication date: March 12, 2020
    Inventors: Min Gyu SUNG, Sony VARGHESE
  • Patent number: 10580651
    Abstract: The present disclosure relates to a method for creating regions of different device types on a substrate having different pitches. The method includes dividing a substrate into a first device type region and a second device type region. The method further includes forming a target etch layer on the substrate. The method further includes forming a bottom mandrel layer on the target etch layer. The method further includes forming a plurality of alternating first pillars of a top mandrel material and first trenches between the first pillars on the bottom mandrel layer in the first device type region. The plurality of first pillars has a first pitch. The method further includes forming a plurality of alternating second pillars of the top mandrel material and second trenches between the second pillars on the bottom mandrel layer in the second device type region. The plurality of second pillars has a second pitch. The method further includes depositing tone inversion material in the first trenches.
    Type: Grant
    Filed: June 8, 2018
    Date of Patent: March 3, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Min Gyu Sung, Sony Varghese
  • Publication number: 20200027832
    Abstract: A method of forming a device may include forming a component in a first level of a device structure; forming a contact cavity overlapping the component, the contact cavity forming a non-zero angle of inclination with respect to a perpendicular to a substrate plane. The method may further include filling the contact cavity with a conductor, wherein an angled conductor is formed, wherein the angled conductor extends to a second level of the device structure.
    Type: Application
    Filed: July 17, 2018
    Publication date: January 23, 2020
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, Anthony Renau, Morgan Evans, John Hautala, Joe Olson, Min Gyu Sung
  • Publication number: 20200027795
    Abstract: Disclosed are methods of forming a CMOS device. One non-limiting method may include providing a gate structure atop a substrate, and forming a first spacer over the gate structure. The method may include removing the first spacer from just an upper portion of the gate structure by performing an angled reactive ion etch or angled implantation disposed at a non-zero angle of inclination with respect to a perpendicular to a plane of the substrate. The method may further include forming a second spacer over the upper portion of the gate structure and the first spacer along a lower portion of the gate structure. A thickness of the first spacer and the second spacer along the lower portion of the gate structure may be greater than a thickness of the second spacer along the upper portion of the gate structure.
    Type: Application
    Filed: July 17, 2018
    Publication date: January 23, 2020
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Sony Varghese
  • Publication number: 20200020570
    Abstract: Methods for forming semiconductor devices herein may include forming a trench in a substrate layer, wherein a hardmask is disposed atop the substrate layer, and implanting the trench at an angle relative to a top surface of the hardmask. The method may further include forming an oxide layer within the trench, wherein a thickness of the oxide layer along a bottom portion of the trench is greater than a thickness of the oxide layer along an upper portion of the trench.
    Type: Application
    Filed: July 16, 2018
    Publication date: January 16, 2020
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Sony Varghese
  • Patent number: 10510610
    Abstract: A method for forming a semiconductor device. The method may include providing a transistor structure, where the transistor structure includes a fin array, the fin array including a plurality of semiconductor fins, disposed on a substrate. A liner may be disposed on the plurality of semiconductor fins. The method may include directing first angled ions to the fin array, wherein the liner is removed in an upper portion of the plurality of semiconductor fins, and wherein the liner remains in a lower portion of the at least one of the plurality of semiconductor fins, and wherein the upper portion comprises an active fin region to form a transistor device.
    Type: Grant
    Filed: March 28, 2018
    Date of Patent: December 17, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Min Gyu Sung, Naushad K. Variam, Sony Varghese, Johannes Van Meer, Jae Young Lee
  • Patent number: 10510870
    Abstract: A method for forming a semiconductor device may include providing a transistor structure. The transistor structure may include a set of semiconductor fins and a set of gate structures, disposed on the set of semiconductor fins, wherein an isolation layer is disposed between the set of semiconductor fins and between the set of gate structures. The method may include implanting ions into an exposed area of the isolation layer, wherein an altered portion of the isolation layer is formed in the exposed area, wherein an altered region of the set of semiconductor fins is formed in an exposed portion of the set of semiconductor fins. The altered portion of the isolation layer may have a first etch rate, wherein an unaltered portion of the isolation layer, not exposed to the ions, has a second etch rate, greater than the first etch rate.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: December 17, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Min Gyu Sung, Sony Varghese, Jae Young Lee, Johannes Van Meer
  • Publication number: 20190378717
    Abstract: The present disclosure relates to a method for creating regions of different device types on a substrate having different pitches. The method includes dividing a substrate into a first device type region and a second device type region. The method further includes forming a target etch layer on the substrate. The method further includes forming a bottom mandrel layer on the target etch layer. The method further includes forming a plurality of alternating first pillars of a top mandrel material and first trenches between the first pillars on the bottom mandrel layer in the first device type region. The plurality of first pillars has a first pitch. The method further includes forming a plurality of alternating second pillars of the top mandrel material and second trenches between the second pillars on the bottom mandrel layer in the second device type region. The plurality of second pillars has a second pitch. The method further includes depositing tone inversion material in the first trenches.
    Type: Application
    Filed: June 8, 2018
    Publication date: December 12, 2019
    Inventors: Min Gyu SUNG, Sony VARGHESE
  • Publication number: 20190348509
    Abstract: A method may include providing a device structure, where the device structure includes a semiconductor region, and a gate structure, disposed over the semiconductor region. The gate structure may further include a gate metal. The method may further include oxidizing an upper portion of the gate metal, wherein the upper portion forms an oxide cap, and wherein a lower portion of the gate metal remains metallic.
    Type: Application
    Filed: May 11, 2018
    Publication date: November 14, 2019
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Wenhui Wang, Jun Lee, Sony Varghese
  • Publication number: 20190348287
    Abstract: A method may include providing a substrate, comprising a patterning layer. The method may include forming a first pattern of first linear structures in the patterning layer, the first linear structures being elongated along a first direction. The method may include forming a mask over the patterning layer, the mask comprising a second pattern of second linear structures, elongated along a second direction, forming a non-zero angle with respect to the first direction. The method may include selectively removing a portion of the patterning layer while the mask is in place, wherein a first etch pattern is formed in the patterning stack, the first etch pattern comprising a two-dimensional array of cavities. The method may include directionally etching the first etch pattern using an angled ion beam, wherein a second etch pattern is formed, comprising the two-dimensional array of cavities, elongated along the first direction.
    Type: Application
    Filed: August 30, 2018
    Publication date: November 14, 2019
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, John Hautala, Steven R. Sherman, Rajesh Prasad, Min Gyu Sung
  • Publication number: 20190341315
    Abstract: Methods herein may include forming a gate dielectric within a set of trenches in a stack of layers. A first work function (WF) metal may be formed atop the gate dielectric, and a capping layer may be formed over the first WF metal using an angled ion implant deposition, the capping layer extending across the trenches.
    Type: Application
    Filed: July 18, 2019
    Publication date: November 7, 2019
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Naushad K. Variam, Sony Varghese, Johannes Van Meer, Jae Young Lee
  • Publication number: 20190304841
    Abstract: A method for forming a semiconductor device. The method may include providing a transistor structure, where the transistor structure includes a fin array, the fin array including a plurality of semiconductor fins, disposed on a substrate. A liner may be disposed on the plurality of semiconductor fins. The method may include directing first angled ions to the fin array, wherein the liner is removed in an upper portion of the plurality of semiconductor fins, and wherein the liner remains in a lower portion of the at least one of the plurality of semiconductor fins, and wherein the upper portion comprises an active fin region to form a transistor device.
    Type: Application
    Filed: March 28, 2018
    Publication date: October 3, 2019
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Naushad K. Variam, Sony Varghese, Johannes Van Meer, Jae Young Lee
  • Publication number: 20190273011
    Abstract: A method of forming a semiconductor device. The method may include providing a device structure, where the device structure comprises a masked portion and a cut portion. The masked portion may comprise a mask covering at least one semiconductor fin of a fin array, and the cut portion may comprise a trench, where the trench exposes a semiconductor fin region of the fin array. The method may further include providing an exposure of the trench to oxidizing ions, the oxidizing ions to transform a semiconductor material into an oxide.
    Type: Application
    Filed: March 1, 2018
    Publication date: September 5, 2019
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Naushad K. Variam, Sony Varghese, Johannes Van Meer, Jae Young Lee, Jun Lee
  • Patent number: 10403738
    Abstract: Methods for forming three-dimensional transistor devices. In one embodiment a method of forming a three-dimensional transistor device may include providing a substrate comprising a semiconductor device structure, the semiconductor device structure comprising a nanowire stack, a gate stack disposed above the nanowire stack, and an inner spacer layer, disposed over the gate stack and the nanowire stack. The method may further include directing ions at the semiconductor device structure, wherein an altered layer is formed in a first part of the inner spacer layer, and an unaltered portion of the inner spacer layer remains, subjacent to the altered layer.
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: September 3, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Min Gyu Sung, Rajesh Prasad, John Hautala, Sony Varghese
  • Patent number: 10403552
    Abstract: Methods herein may include forming trenches in a stack of layers atop a substrate, and forming a gate dielectric within the trenches. Methods may further include forming a first work function (WF) metal atop the gate dielectric, and forming a capping layer over the first WF metal using an angled ion implant deposition, the capping layer extending across the trenches. The first WF metal may be removed from just a first trench of the trenches, and a second WF metal is then formed over the stack of layers, wherein the second WF metal is formed atop the gate dielectric within the first trench. An angled ion etch may then be performed to recess the gate dielectric and the second WF metal within the first trench, and to recess the gate dielectric and the first WF metal within a second trench. A gate metal may then be formed within the trenches.
    Type: Grant
    Filed: April 2, 2018
    Date of Patent: September 3, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Min Gyu Sung, Naushad K. Variam, Sony Varghese, Johannes Van Meer, Jae Young Lee
  • Publication number: 20190259859
    Abstract: A method for forming a semiconductor device may include providing a transistor structure. The transistor structure may include a set of semiconductor fins and a set of gate structures, disposed on the set of semiconductor fins, wherein an isolation layer is disposed between the set of semiconductor fins and between the set of gate structures. The method may include implanting ions into an exposed area of the isolation layer, wherein an altered portion of the isolation layer is formed in the exposed area, wherein an altered region of the set of semiconductor fins is formed in an exposed portion of the set of semiconductor fins. The altered portion of the isolation layer may have a first etch rate, wherein an unaltered portion of the isolation layer, not exposed to the ions, has a second etch rate, greater than the first etch rate.
    Type: Application
    Filed: February 21, 2018
    Publication date: August 22, 2019
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Sony Varghese, Jae Young Lee, Johannes Van Meer