Abstract: An apparatus fixes ink on a substrate, such as in ink-jet printing. A leveling member is positioned to contact an ink-bearing side of the substrate at a nip. A radiation source is positioned to direct radiation to the ink-bearing side of the substrate at the nip, the radiation suitable for curing the ink on the substrate.

Abstract: A system has a print head to dispense ink onto a print surface to form a printed image, a molding surface to contact the ink to form an informational image in at least the surface of the ink, and a radiation source to solidify the ink into the printed and informational images. A method includes dispensing ink onto a print medium to form a printed image, pressing a molding surface onto the printed image to transfer an informational image onto the printed image, and solidify the ink into the printed and informational images.

Abstract: An apparatus prints and/or fixes ink on a substrate, such as in ink-jet printing with UV-curable inks. A conformable member is positioned to contact an ink-bearing side of the substrate at a nip. The conformable member substantially comprises a silicone-based elastomer having a conformability from about 20 shore A to about 10 shore A. A radiation source directs radiation to the ink-bearing side of the substrate at the nip, the radiation suitable for curing the ink on the substrate. The apparatus is particularly useful for printing onto corrugated cardboard or otherwise non-planar surfaces, since the resulting ink image is impressed uniformly onto the substrate by the conformable member without voids in the ink layer in the recesses of the non-planar surface.

Abstract: A system has a print head to dispense ink onto a print surface to form a printed image, a molding surface to contact the ink to form an informational image in at least the surface of the ink, and a radiation source to solidify the ink into the printed and informational images. A method includes dispensing ink onto a print medium to form a printed image, pressing a molding surface onto the printed image to transfer an informational image onto the printed image, and solidify the ink into the printed and informational images.

Abstract: Printing systems are disclosed that produce homogenous, smooth edged printed patterns (such as integrated circuit (IC) patterns) by separating pattern layouts into discrete design layers having only parallel layout features, and by printing each design layer using individual print solution droplets deposited onto the substrate. A first alignment operation is performed to achieve a specified orientation between the printhead and a first set of alignment marks on the substrate using first image data generated by the imaging sensor of the camera before performing a first print operation, and a second alignment operation to orient the printhead relative to a second set of alignment marks is performed before a second print operation. A first pattern layout portion includes first layout elements aligned parallel to a first reference axis, and the first print operation is performed by making multiple printing passes in a print direction aligned with the first reference axis.

Abstract: A method of printing electronic circuits uses pattern recognition to detect locations of interconnects on electronic components oriented on a substrate such that the interconnects face away from the substrate, the interconnects having ramps between the interconnects and the substrate, adjusts routing paths as needed based upon a difference between an intended placement and an actual placement of the electronic components, and generates a new image file for printing with adjusted routing paths. A device has at least one electronic component having interconnects, a ramp from a surface of the substrate to the interconnects, wherein the ramp is formed of one of either a polymer or an adhesive, a printed, conductive path on the ramp providing electrical connection to at least one of the interconnects.

Abstract: Methods of leveling ink on substrates and apparatuses useful in printing are provided. An exemplary embodiment of the methods includes irradiating ink disposed on a surface of a porous substrate with radiation emitted by at least one radiant energy source. The radiation heats the ink to at least a viscosity threshold temperature of the ink to allow the ink to flow laterally on the surface to produce leveling of the ink. The ink is heated sufficiently rapidly that heat transfer from the ink to the substrate is sufficiently small during the leveling that ink at the substrate interface is cooled to a temperature below the viscosity threshold temperature thereby preventing any significant ink permeation into the substrate.

Abstract: Printing systems are disclosed that produce homogenous, smooth edged printed patterns (such as integrated circuit (IC) patterns) by separating pattern layouts into discrete design layers having only parallel layout features, and by printing each design layer using individual print solution droplets deposited onto the substrate. A printhead alignment operation includes positioning the printhead and printing a spot onto the substrate from each ejector, determining a vertical offset between an expected location of each spot along a vertical axis and the actual location of the spot along the vertical axis, calculating a linear fit line for the vertical offset of each spot plotted against an expected location of the spot along a horizontal axis, calculating the slope of the linear fit line, and rotating the printhead relative to the substrate according to an angle defined by the slope of the linear fit line.

Abstract: Printing systems are disclosed that produce homogenous, smooth edged printed patterns (such as integrated circuit (IC) patterns) by separating pattern layouts into discrete design layers having only parallel layout features, and by printing each design layer using individual print solution droplets deposited onto the substrate. A printhead alignment operation includes printing a first spot from a first printhead ejector on a first substrate location, positioning a second ejector over the first substrate location and printing a second spot, measuring a distance between the first spot and the second spot, adjusting a rotational orientation between the print head and the substrate to reduce the distance between the first spot and the second spot, and then repeating the printing, measuring and adjusting processes until the first and second spots are separated by a predefined threshold value apart. The design layers are then printed.

Abstract: Printing systems are disclosed that produce homogenous, smooth edged printed patterns (such as integrated circuit (IC) patterns) by separating pattern layouts into discrete design layers having only parallel layout features. By printing each design layer in a printing direction aligned with the parallel layout features, the individual print solution droplets deposited onto the substrate do not dry before adjacent droplets are deposited. Therefore, printed patterns having accurate geometries and consistent electrical properties can be printed.

Abstract: A printing system has a print mechanism to dispense a curable ink onto print media, a texture roller having a textured surface arranged to transfer a texture through a film to the curable ink on the media resulting in textured ink, and a curing mechanism to cure the textured ink. A printing system has a print head to dispense a curable ink onto print media, a film arranged adjacent a side of the media upon which the ink is dispensed, a texture roller arranged on a side of the film opposite the media to transfer texture to the curable ink, resulting in textured ink, and a curing mechanism to cure the textured ink. A method of controlling gloss in a printed image includes forming a printed image on print media using curable ink, using a roller to transfer a texture pattern to the curable ink, and curing the ink such that the pattern cures into the ink.

Abstract: A method of printing spots with high spot placement accuracy using print heads with random/unevenly spaced ejector locations and coarse alignment of the multiple print heads. This is performed by accurately determining the spot positions from all the print heads using a vision system and printing at high addressability. The spot placement accuracy will be determined by the addressability as long as the ejected drop position is reproducible and other system errors are negligible.

Abstract: Methods and devices for forming, such as by printing, high quality, high throughput, ultraviolet curable gel ink images on flexible substrates for packaging applications are disclosed. The methods and devices have excellent image quality and do not require pinning of the ink during color printing or nitrogen inerting during curing.

Abstract: Black matrix (BM) material is deposited on glass and patterned to form walls that define an array of wells. Various surface treatments and masking schemes are utilized to achieve surface energy control of the BM glass. The surface treatments include one or more of chemically treating the BM walls by depositing hydrophobic self-assembled monolayers on the uppermost wall surfaces, and plasma treatments to control the surface energy of the various BM glass surfaces. Masking processes include backside exposure and development of photoresist, and maskless, self-aligned photo-patterning of the monolayers. Color filter ink is then injected into each well from an ink jet print head. The high surface energy of the lower and side wall surfaces facilitates wetting of the ink, and the low surface energy of the monolayers prevents intermixing of ink between adjacent wells. The ink then dries to form a color filter in each well.

Abstract: Printing systems are disclosed that produce homogenous, smooth edged printed patterns (such as integrated circuit (IC) patterns) by separating pattern layouts into discrete design layers having only parallel layout features, and by printing each design layer using individual print solution droplets deposited onto the substrate. A printhead alignment operation includes positioning the printhead and printing a spot onto the substrate from each ejector, determining a vertical offset between an expected location of each spot along a vertical axis and the actual location of the spot along the vertical axis, calculating a linear fit line for the vertical offset of each spot plotted against an expected location of the spot along a horizontal axis, calculating the slope of the linear fit line, and rotating the printhead relative to the substrate according to an angle defined by the slope of the linear fit line.

Abstract: Printing systems are disclosed that produce homogenous, smooth edged printed patterns (such as integrated circuit (IC) patterns) by separating pattern layouts into discrete design layers having only parallel layout features, and by printing each design layer using individual print solution droplets deposited onto the substrate. A first alignment operation is performed to achieve a specified orientation between the printhead and a first set of alignment marks on the substrate using first image data generated by the imaging sensor of the camera before performing a first print operation, and a second alignment operation to orient the printhead relative to a second set of alignment marks is performed before a second print operation. A first pattern layout portion includes first layout elements aligned parallel to a first reference axis, and the first print operation is performed by making multiple printing passes in a print direction aligned with the first reference axis.

Abstract: Printing systems are disclosed that produce homogenous, smooth edged printed patterns (such as integrated circuit (IC) patterns) by separating pattern layouts into discrete design layers having only parallel layout features, and by printing each design layer using individual print solution droplets deposited onto the substrate. A printhead alignment operation includes printing a first spot from a first printhead ejector on a first substrate location, positioning a second ejector over the first substrate location and printing a second spot, measuring a distance between the first spot and the second spot, adjusting a rotational orientation between the print head and the substrate to reduce the distance between the first spot and the second spot, and then repeating the printing, measuring and adjusting processes until the first and second spots are separated by a predefined threshold value apart. The design layers are then printed.

Abstract: An apparatus prints and/or fixes ink on a substrate, such as in ink-jet printing with UV-curable inks. A conformable member is positioned to contact an ink-bearing side of the substrate at a nip. The conformable member substantially comprises a silicone-based elastomer having a conformability from about 20 shore A to about 10 shore A. A radiation source directs radiation to the ink-bearing side of the substrate at the nip, the radiation suitable for curing the ink on the substrate. The apparatus is particularly useful for printing onto corrugated cardboard or otherwise non-planar surfaces, since the resulting ink image is impressed uniformly onto the substrate by the conformable member without voids in the ink layer in the recesses of the non-planar surface.

Abstract: A method of leveling a curable phase-change ink on a surface includes printing the curable phase-change ink onto a transfer surface, pressing the transfer surface onto a print substrate with sufficient pressure to level the ink, and exposing the curable phase-change ink to radiation through the transfer surface to cure the phase-change ink. A method for leveling a region of a printed surface includes printing curable phase-change ink onto a surface, pressing a leveling surface onto the print surface to contact a region of the curable phase-change ink, and exposing the curable phase-change ink through the leveling surface to radiation to cure the phase-change ink.

Abstract: A system has a print head to dispense ink onto a print surface to form a printed image, a molding surface to contact the ink to form an informational image in at least the surface of the ink, and a radiation source to solidify the ink into the printed and informational images. A method includes dispensing ink onto a print medium to form a printed image, pressing a molding surface onto the printed image to transfer an informational image onto the printed image, and solidify the ink into the printed and informational images.