Abstract: A high-pressure waterjet cutting system includes a pump operable to produce a flow of pressurized hydraulic fluid, a piston receiving the flow of pressurized hydraulic fluid and reciprocating in response to a pressure differential produced by the flow of pressurized hydraulic fluid, and an intensifier connected to the piston and operable to produce a high-pressure flow of water in response to reciprocation of the piston. A valve is positioned to receive the flow of hydraulic fluid and is movable between a first position in which the pressure differential is a first value and a second position in which the pressure differential is a second value less than the first value.

Abstract: A jet receiving receptacle is provided which is coupleable to a high-pressure fluid jet system opposite a nozzle thereof to receive a fluid jet discharged from the nozzle after it acts on a workpiece. The jet receiving receptacle may include an elongated inlet alignable with a direction of travel of the nozzle to receive the fluid jet in a deflected state. The jet receiving receptacle may further include a jet deflection device positioned downstream of the elongated inlet to redirect at least a portion of the fluid jet and a jet rebound device located upstream of the jet deflection device to be impinged on by the redirected portion of the fluid jet. The jet deflection device and jet rebound device may form, in combination with a housing, a device to trap the fluid jet. Fluid jet cutting systems incorporating a jet receiving receptacle and related methods are also provided.

Abstract: A high-pressure waterjet cutting system includes a pump operable to produce a flow of pressurized hydraulic fluid, a piston receiving the flow of pressurized hydraulic fluid and reciprocating in response to a pressure differential produced by the flow of pressurized hydraulic fluid, and an intensifier connected to the piston and operable to produce a high-pressure flow of water in response to reciprocation of the piston. A valve is positioned to receive the flow of hydraulic fluid and is movable between a first position in which the pressure differential is a first value and a second position in which the pressure differential is a second value less than the first value.

Abstract: A method of machining a component including a substrate having an outer surface and an inner surface defining at least one interior space includes: disposing a distributed medium having a plurality of irregularly shaped particles in the interior space and forming at least one hole in the substrate, while the distributed medium is disposed within the interior space, such that the distributed medium provides backstrike protection for an opposing wall during the formation of the hole(s). Each hole extends through the substrate to provide fluid communication with the respective interior space; and the method further includes removing the distributed medium from the interior space.

Abstract: High-pressure fluid jet systems are provided which include a pump to selectively provide a source of high-pressure fluid, a cutting head assembly configured to receive the high-pressure fluid and generate a high-pressure fluid jet for processing workpieces or work surfaces, and a fluid distribution system in fluid communication with the pump and the cutting head assembly to route the high-pressure fluid from the pump to the cutting head assembly. The pump, the cutting head assembly and/or the fluid distribution system include at least one fluid distribution component having a unitary body formed from an additive manufacturing or casting process with an internal passage having at least a curvilinear portion to efficiently route matter through the fluid jet system. Example fluid distribution components include fittings, valve bodies, cutting head bodies and nozzles of the high-pressure fluid jet systems.

Abstract: Fluid jet systems, components and related methods are provided which are well adapted for processing workpieces under particularly work-friendly conditions. Embodiments include fluid jet systems and related methods that reduce, minimize or eliminate a gap between a workpiece being processed and jet receiving devices that receive and dissipate the energy of a fluid jet passing through the workpiece. Other embodiments include fluid jet systems and related methods involving fluid jet processing of workpieces in a submerged condition. Still further embodiments include fluid jet systems and related methods involving position and orientation adjustment of a fluid jet receptacle to coordinate the path of an incoming fluid jet with a central axis or other feature of the fluid jet receptacle.

Abstract: A waterjet cutting head assembly is provided which includes an orifice unit to generate a high-pressure waterjet, a nozzle body and a nozzle component coupled to the nozzle body with the orifice unit positioned therebetween. The nozzle component may include a waterjet passage, at least one jet alteration passage and at least one environment control passage. The jet alteration passage may intersect with the waterjet passage to enable selective alteration of the waterjet during operation via the introduction of a secondary fluid or application of a vacuum. The environment control passage may include one or more downstream portions aligned relative to the fluid jet passage so that gas passed through the environment control passage during operation is directed to impinge on an exposed surface of a workpiece at or adjacent to a location where the waterjet is cutting the workpiece. Other high-pressure waterjet cutting systems, components and related methods are also provided.

Abstract: A method of machining a component including a substrate having an outer surface and an inner surface defining at least one interior space includes: disposing a distributed medium having a plurality of irregularly shaped particles in the interior space and forming at least one hole in the substrate, while the distributed medium is disposed within the interior space, such that the distributed medium provides backstrike protection for an opposing wall during the formation of the hole(s). Each hole extends through the substrate to provide fluid communication with the respective interior space; and the method further includes removing the distributed medium from the interior space.

Abstract: Fluid jet systems, components and related methods are provided which are well adapted for processing workpieces under particularly work-friendly conditions. Embodiments include fluid jet systems and related methods that reduce, minimize or eliminate a gap between a workpiece being processed and jet receiving devices that receive and dissipate the energy of a fluid jet passing through the workpiece. Other embodiments include fluid jet systems and related methods involving fluid jet processing of workpieces in a submerged condition. Still further embodiments include fluid jet systems and related methods involving position and orientation adjustment of a fluid jet receptacle to coordinate the path of an incoming fluid jet with a central axis or other feature of the fluid jet receptacle.

Abstract: A cutting head of a waterjet cutting system is provided having an environment control device and a measurement device. The environment control device is positioned to act on a surface of a workpiece at least during a measurement operation to establish a measurement area on the surface of the workpiece substantially unobstructed by fluid. The measurement device is positioned to selectively obtain information from within the measurement area indicative of a position of the cutting head relative to the workpiece. A control system is further provided and operable to position the cutting head relative to the workpiece at a standoff distance based at least in part on the information indicative of the position of the cutting head relative to the workpiece obtained by the measurement device. A method of operating a waterjet cutting system is also provided.

Abstract: A jet receiving receptacle is provided which is coupleable to a high pressure fluid jet system opposite a nozzle thereof to receive a fluid jet discharged from the nozzle after it acts on a workpiece. The jet receiving receptacle may include an inlet feed component having a tapered inlet that defines a jet receiving surface about a central axis to receive the fluid jet and direct the fluid jet downstream and toward the central axis. The jet receiving receptacle may further include a drive mechanism adapted to rotate the inlet feed component about the central axis such that impact of the fluid jet with the inlet feed component is distributed around the jet receiving surface. The drive mechanism may rotate the inlet feed component continuously or intermittently. Fluid jet cutting systems incorporating a jet receiving receptacle and related methods are also provided.

Abstract: High-pressure fluid jet systems are provided which include a pump to selectively provide a source of high-pressure fluid, a cutting head assembly configured to receive the high-pressure fluid and generate a high-pressure fluid jet for processing workpieces or work surfaces, and a fluid distribution system in fluid communication with the pump and the cutting head assembly to route the high-pressure fluid from the pump to the cutting head assembly. The pump, the cutting head assembly and/or the fluid distribution system include at least one fluid distribution component having a unitary body formed from an additive manufacturing or casting process with an internal passage having at least a curvilinear portion to efficiently route matter through the fluid jet system. Example fluid distribution components include fittings, valve bodies, cutting head bodies and nozzles of the high-pressure fluid jet systems.

Abstract: A jet receiving receptacle is provided which is coupleable to a high-pressure fluid jet system opposite a nozzle thereof to receive a fluid jet discharged from the nozzle after it acts on a workpiece. The jet receiving receptacle may include an elongated inlet alignable with a direction of travel of the nozzle to receive the fluid jet in a deflected state. The jet receiving receptacle may further include a jet deflection device positioned downstream of the elongated inlet to redirect at least a portion of the fluid jet and a jet rebound device located upstream of the jet deflection device to be impinged on by the redirected portion of the fluid jet. The jet deflection device and jet rebound device may form, in combination with a housing, a device to trap the fluid jet. Fluid jet cutting systems incorporating a jet receiving receptacle and related methods are also provided.

Abstract: A jet receiving receptacle is provided which is coupleable to a high pressure fluid jet system opposite a nozzle thereof to receive a fluid jet discharged from the nozzle after it acts on a workpiece. The jet receiving receptacle may include an inlet feed component having a tapered inlet that defines a jet receiving surface about a central axis to receive the fluid jet and direct the fluid jet downstream and toward the central axis. The jet receiving receptacle may further include a drive mechanism adapted to rotate the inlet feed component about the central axis such that impact of the fluid jet with the inlet feed component is distributed around the jet receiving surface. The drive mechanism may rotate the inlet feed component continuously or intermittently. Fluid jet cutting systems incorporating a jet receiving receptacle and related methods are also provided.

Abstract: A catcher tank assembly is provided for a waterjet cutting machine. The catcher tank assembly includes a catcher tank having a plurality of tank sections detachably coupleable together in a side-by-side manner to collectively define a catcher tank having a desired configuration. The catcher tank assembly further includes a workpiece support system detachably coupleable to an interior cavity of the catcher tank. The workpiece support system may include a plurality of workpiece support modules arrangeable in an array to support a workpiece platform of the waterjet cutting machine. The workpiece platform may be formed, for example, by a series of slats supported transversely to parallel rows of the workpiece support modules. Methods and systems which relate to or include the aforementioned catcher tank assembly are also provided.

Abstract: A cutting head of a waterjet cutting system is provided having an environment control device and a measurement device. The environment control device is positioned to act on a surface of a workpiece at least during a measurement operation to establish a measurement area on the surface of the workpiece substantially unobstructed by fluid. The measurement device is positioned to selectively obtain information from within the measurement area indicative of a position of the cutting head relative to the workpiece. A control system is further provided and operable to position the cutting head relative to the workpiece at a standoff distance based at least in part on the information indicative of the position of the cutting head relative to the workpiece obtained by the measurement device. A method of operating a waterjet cutting system is also provided.

Abstract: A waterjet system selectively produces fluid jets for water jet cutting or abrasive jets for abrasive-waterjet-cutting. The abrasive materials in the abrasive jet are determined based on the properties of the workpiece. The waterjet system includes an abrasive delivery system that is capable of delivering either a single abrasive or a plurality of abrasives as an abrasive blend, to a cutting head assembly. The cutting head assembly entrains the abrasive into a fluid jet to form an abrasive jet.

Abstract: A processing apparatus is provided to surface-finish or otherwise process features of a workpiece, such as a lumen of a stent. The fluid jet apparatus can have a nozzle system and a holder for holding and positioning the workpiece with respect to the nozzle system. A fluid jet outputted from the nozzle system is used to form a desired surface-finish.

Abstract: A waterjet system selectively produces fluid jets for water jet cutting or abrasive jets for abrasive-waterjet-cutting. The abrasive materials in the abrasive jet are determined based on the properties of the workpiece. The waterjet system includes an abrasive delivery system that is capable of delivering either a single abrasive or a plurality of abrasives as an abrasive blend, to a cutting head assembly. The cutting head assembly entrains the abrasive into a fluid jet to form an abrasive jet.

Abstract: A processing apparatus is provided to surface-finish or otherwise process features of a workpiece, such as a lumen of a stent. The fluid jet apparatus can have a nozzle system and a holder for holding and positioning the workpiece with respect to the nozzle system. A fluid jet outputted from the nozzle system is used to form a desired surface-finish.