Patents by Inventor Szuya S. LIAO

Szuya S. LIAO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10756215
    Abstract: Methods of selectively depositing high-K gate dielectric on a semiconductor structure are disclosed. The method includes providing a semiconductor structure disposed above a semiconductor substrate. The semiconductor structure is disposed beside an isolation sidewall. A sacrificial blocking layer is then selectively deposited on the isolation sidewall and not on the semiconductor structure. Thereafter, a high-K gate dielectric is deposited on the semiconductor structure, but not on the sacrificial blocking layer. Properties of the sacrificial blocking layer prevent deposition of oxide material on its surface. A thermal treatment is then performed to remove the sacrificial blocking layer, thereby forming a high-K gate dielectric only on the semiconductor structure.
    Type: Grant
    Filed: February 8, 2019
    Date of Patent: August 25, 2020
    Assignee: Intel Corporation
    Inventors: Grant Kloster, Scott B. Clendenning, Rami Hourani, Szuya S. Liao, Patricio E. Romero, Florian Gstrein
  • Patent number: 10720508
    Abstract: Methods of selectively nitriding surfaces of semiconductor devices are disclosed. For example, a hardmask is formed on the top portion of the fins to create SOI structure. The hardmask may be formed by nitriding the top portion of the fin. In other embodiments, silicon nitride is grown on the top portion of the fin to form the hard masks. In another example, internal spacers are formed between adjacent nanowires in a gate-all-around structure. The internal spacers may be formed by nitriding the remaining interlayer material between the channel region and source and drain regions.
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: July 21, 2020
    Assignee: Intel Corporation
    Inventors: Van H. Le, Scott B. Clendenning, Martin M. Mitan, Szuya S. Liao
  • Publication number: 20200227267
    Abstract: Techniques are disclosed for forming integrated circuit structures having a plurality of semiconductor fins, which in turn can be used to form non-planar transistor structures. The techniques include a mid-process removal of one or more partially-formed fins. The resulting integrated circuit structure includes a plurality of semiconductor fins having relatively uniform dimensions (e.g., fin width and trough depth). In an embodiment, the fin forming procedure includes partially forming a plurality of fins, using a selective etch stop built into the semiconductor structure in which the fins are being formed. One or more of the partially-formed fins are removed via sacrificial fin cut mask layer(s). After fin removal, the process continues by further etching trenches between the partially-formed fins (deep etch) to form portion of fins that will ultimately include transistor channel portion. A liner material may be deposited to protect the partially-formed fins during this subsequent deep trench etch.
    Type: Application
    Filed: September 18, 2017
    Publication date: July 16, 2020
    Applicant: INTEL CORPORATION
    Inventors: Mehmet O. Baykan, Anurag Jain, Szuya S. Liao
  • Publication number: 20200161440
    Abstract: An apparatus is provided which comprises: a semiconductor region on a substrate, a gate stack on the semiconductor region, a source region comprising doped semiconductor material on the substrate adjacent a first side of the semiconductor region, a drain region comprising doped semiconductor material on the substrate adjacent a second side of the semiconductor region, a substantially conformal semiconductor layer over a surface of a recess in the source region, and a metal over the conformal layer substantially filling the recess in the source region. Other embodiments are also disclosed and claimed.
    Type: Application
    Filed: June 30, 2017
    Publication date: May 21, 2020
    Applicant: Intel Corporation
    Inventors: Ritesh Jhaveri, Pratik A. Patel, Ralph T. Troeger, Szuya S. Liao, Karthik Jambunathan, Scott J. Maddox, Kai Loon Cheong, Anand S. Murthy
  • Publication number: 20200066851
    Abstract: Solid assemblies having a composite dielectric spacer and processes for fabricating the solid assemblies are provided. The composite dielectric spacer can include, in some embodiments, a first dielectric layer and a second dielectric layer having a mutual interface. The composite dielectric spacer can separate a contact member from a conductive interconnect member, thus reducing the capacitance between such members with respect to solid assemblies that include one of first dielectric layer or the second dielectric layer. The composite dielectric spacer can permit maintaining the real estate of an interface between the conductive interconnect and a trench contact member that has an interface with a carrier-doped epitaxial layer embodying or constituting a source contact region or a drain contact region of a field effect transistor. The trench contact member can form another interface with the conductive interconnect member, providing a satisfactory contact resistance therebetween.
    Type: Application
    Filed: December 30, 2016
    Publication date: February 27, 2020
    Inventors: Rishabh MEHANDRU, Pratik A. PATEL, Thomas T. TROEGER, Szuya S. LIAO
  • Publication number: 20200035813
    Abstract: Confined epitaxial regions for semiconductor devices and methods of fabricating semiconductor devices having confined epitaxial regions are described. For example, a semiconductor structure includes a plurality of parallel semiconductor fins disposed above and continuous with a semiconductor substrate. An isolation structure is disposed above the semiconductor substrate and adjacent to lower portions of each of the plurality of parallel semiconductor fins. An upper portion of each of the plurality of parallel semiconductor fins protrudes above an uppermost surface of the isolation structure. Epitaxial source and drain regions are disposed in each of the plurality of parallel semiconductor fins adjacent to a channel region in the upper portion of the semiconductor fin. The epitaxial source and drain regions do not extend laterally over the isolation structure.
    Type: Application
    Filed: October 1, 2019
    Publication date: January 30, 2020
    Inventors: Szuya S. LIAO, Michael L. HATTENDORF, Tahir GHANI
  • Publication number: 20200020786
    Abstract: Techniques related to forming selective gate spacers for semiconductor devices and transistor structures and devices formed using such techniques are discussed. Such techniques include forming a blocking material on a semiconductor fin, disposing a gate having a different surface chemistry than the blocking material on a portion of the blocking material, forming a selective conformal layer on the gate but not on a portion of the blocking material, and removing exposed portions of the blocking material.
    Type: Application
    Filed: July 19, 2019
    Publication date: January 16, 2020
    Applicant: Intel Corporation
    Inventors: Scott B. Clendenning, Szuya S. Liao, Florian Gstrein, Rami Hourani, Patricio E. Romero, Grant M. Kloster, Martin M. Mitan
  • Publication number: 20200013905
    Abstract: Semiconductor nanowire devices having cavity spacers and methods of fabricating cavity spacers for semiconductor nanowire devices are described. For example, a semiconductor device includes a plurality of vertically stacked nanowires disposed above a substrate, each of the nanowires including a discrete channel region. A common gate electrode stack surrounds each of the discrete channel regions of the plurality of vertically stacked nanowires. A pair of dielectric spacers is on either side of the common gate electrode stack, each of the pair of dielectric spacers including a continuous material disposed along a sidewall of the common gate electrode and surrounding a discrete portion of each of the vertically stacked nanowires. A pair of source and drain regions is on either side of the pair of dielectric spacers.
    Type: Application
    Filed: September 20, 2019
    Publication date: January 9, 2020
    Inventors: Rishabh MEHANDRU, Szuya S. LIAO, Stephen M. CEA
  • Publication number: 20200006487
    Abstract: Techniques are disclosed for forming integrated circuits configured with self-aligned isolation walls and alternate channel materials. The alternate channel materials in such integrated circuits provide improved carrier mobility through the channel. In an embodiment, an isolation wall is between sets of fins, at least some of the fins including an alternate channel material. In such cases, the isolation wall laterally separates the sets of fins, and the alternate channel material provides improved carrier mobility. For instance, in the case of an NMOS device the alternate channel material is a material optimized for electron flow, and in the case of a PMOS device the alternate channel material is a material optimized for hole flow.
    Type: Application
    Filed: June 29, 2018
    Publication date: January 2, 2020
    Applicant: INTEL IP CORPORATION
    Inventors: Biswajeet Guha, Anupama Bowonder, William Hsu, Szuya S. Liao, Mehmet Onur Baykan, Tahir Ghani
  • Publication number: 20190355721
    Abstract: Techniques are disclosed for forming transistors employing non-selective deposition of source and drain (S/D) material. Non-selectively depositing S/D material provides a multitude of benefits over only selectively depositing the S/D material, such as being able to attain relatively higher dopant activation, steeper dopant profiles, and better channel strain, for example.
    Type: Application
    Filed: March 30, 2017
    Publication date: November 21, 2019
    Applicant: INTEL CORPORATION
    Inventors: KARTHIK JAMBUNATHAN, SCOTT J. MADDOX, RITESH JHAVERI, PRATIK A. PATEL, SZUYA S. LIAO, ANAND S. MURTHY, TAHIR GHANI
  • Publication number: 20190355811
    Abstract: A semiconductor device is described that includes a first semiconductor layer conformally disposed on at least a portion of a source region and a second semiconductor layer conformally disposed on at least a portion of a drain region between the source/drain regions and corresponding gate spacers. The semiconductor layer can prevent diffusion and/or segregation of dopants from the source and drain regions into the gate spacers of the gate stack. Maintaining the intended location of dopant atoms in the source region and drain region improves the electrical characteristics of the semiconductor device including the external resistance (“Rext”) of the semiconductor device.
    Type: Application
    Filed: May 18, 2018
    Publication date: November 21, 2019
    Applicant: INTEL CORPORATION
    Inventors: Rishabh Mehandru, Anupama Bowonder, Biswajeet Guha, Tahir Ghani, Stephen M. Cea, William Hsu, SZUYA S. LIAO, PRATIK A. PATEL
  • Patent number: 10461177
    Abstract: Confined epitaxial regions for semiconductor devices and methods of fabricating semiconductor devices having confined epitaxial regions are described. For example, a semiconductor structure includes a plurality of parallel semiconductor fins disposed above and continuous with a semiconductor substrate. An isolation structure is disposed above the semiconductor substrate and adjacent to lower portions of each of the plurality of parallel semiconductor fins. An upper portion of each of the plurality of parallel semiconductor fins protrudes above an uppermost surface of the isolation structure. Epitaxial source and drain regions are disposed in each of the plurality of parallel semiconductor fins adjacent to a channel region in the upper portion of the semiconductor fin. The epitaxial source and drain regions do not extend laterally over the isolation structure.
    Type: Grant
    Filed: January 10, 2018
    Date of Patent: October 29, 2019
    Assignee: Intel Corporation
    Inventors: Szuya S. Liao, Michael L. Hattendorf, Tahir Ghani
  • Publication number: 20190326391
    Abstract: Self-aligned gate edge and local interconnect structures and methods of fabricating self-aligned gate edge and local interconnect structures are described. In an example, a semiconductor structure includes a semiconductor fin disposed above a substrate and having a length in a first direction. A gate structure is disposed over the semiconductor fin, the gate structure having a first end opposite a second end in a second direction, orthogonal to the first direction. A pair of gate edge isolation structures is centered with the semiconductor fin. A first of the pair of gate edge isolation structures is disposed directly adjacent to the first end of the gate structure, and a second of the pair of gate edge isolation structures is disposed directly adjacent to the second end of the gate structure.
    Type: Application
    Filed: April 30, 2019
    Publication date: October 24, 2019
    Inventors: Milton Clair WEBB, Mark BOHR, Tahir GHANI, Szuya S. LIAO
  • Patent number: 10453967
    Abstract: Semiconductor nanowire devices having cavity spacers and methods of fabricating cavity spacers for semiconductor nanowire devices are described. For example, a semiconductor device includes a plurality of vertically stacked nanowires disposed above a substrate, each of the nanowires including a discrete channel region. A common gate electrode stack surrounds each of the discrete channel regions of the plurality of vertically stacked nanowires. A pair of dielectric spacers is on either side of the common gate electrode stack, each of the pair of dielectric spacers including a continuous material disposed along a sidewall of the common gate electrode and surrounding a discrete portion of each of the vertically stacked nanowires. A pair of source and drain regions is on either side of the pair of dielectric spacers.
    Type: Grant
    Filed: September 10, 2015
    Date of Patent: October 22, 2019
    Assignee: Intel Corporation
    Inventors: Rishabh Mehandru, Szuya S. Liao, Stephen M. Cea
  • Publication number: 20190305111
    Abstract: Self-aligned gate endcap (SAGE) architectures having gate endcap plugs or contact endcap plugs, or both gate endcap plugs and contact endcap plugs, and methods of fabricating SAGE architectures having such endcap plugs, are described. In an example, a first gate structure is over a first of a plurality of semiconductor fins. A second gate structure is over a second of the plurality of semiconductor fins. A first gate endcap isolation structure is laterally between and in contact with the first gate structure and the second gate structure and has an uppermost surface co-planar with an uppermost surface of the first gate structure and the second gate structure. A second gate endcap isolation structure is laterally between and in contact with first and second lateral portions of the first gate structure and has an uppermost surface below an uppermost surface of the first gate structure.
    Type: Application
    Filed: April 2, 2018
    Publication date: October 3, 2019
    Inventors: Sairam SUBRAMANIAN, Christopher KENYON, Sridhar GOVINDARAJU, Chia-Hong JAN, Mark LIU, Szuya S. LIAO, Walid M. HAFEZ
  • Publication number: 20190304971
    Abstract: Unidirectional self-aligned gate endcap (SAGE) architectures with gate-orthogonal walls, and methods of fabricating unidirectional self-aligned gate endcap (SAGE) architectures with gate-orthogonal walls, are described. In an example, integrated circuit structure includes a first semiconductor fin having a cut along a length of the first semiconductor fin. A second semiconductor fin has a cut along a length of the second semiconductor fin. A gate endcap isolation structure is between the first semiconductor fin and the second semiconductor fin. The gate endcap isolation structure has a substantially uniform width along the lengths of the first and second semiconductor fins.
    Type: Application
    Filed: March 30, 2018
    Publication date: October 3, 2019
    Inventors: Walid M. HAFEZ, Sridhar GOVINDARAJU, Mark LIU, Szuya S. LIAO, Chia-Hong JAN, Nick LINDERT, Christopher KENYON, Sairam SUBRAMANIAN
  • Publication number: 20190305112
    Abstract: Dual self-aligned gate endcap (SAGE) architectures, and methods of fabricating dual self-aligned gate endcap (SAGE) architectures, are described. In an example, an integrated circuit structure includes a first semiconductor fin having a cut along a length of the first semiconductor fin. A second semiconductor fin is parallel with the first semiconductor fin. A first gate endcap isolation structure is between the first semiconductor fin and the second semiconductor fin. A second gate endcap isolation structure is in a location of the cut along the length of the first semiconductor fin.
    Type: Application
    Filed: April 2, 2018
    Publication date: October 3, 2019
    Inventors: Sairam SUBRAMANIAN, Walid M. HAFEZ, Sridhar GOVINDARAJU, Mark LIU, Szuya S. LIAO, Chia-Hong JAN, Nick LINDERT, Christopher KENYON
  • Publication number: 20190279978
    Abstract: Techniques are disclosed for forming nanowire transistor architectures in which the presence of gate material between neighboring nanowires is eliminated or otherwise reduced. In accordance with some embodiments, neighboring nanowires can be formed sufficiently proximate one another such that their respective gate dielectric layers are either: (1) just in contact with one another (e.g., are contiguous); or (2) merged with one another to provide a single, continuous dielectric layer shared by the neighboring nanowires. In some cases, a given gate dielectric layer may be of a multi-layer configuration, having two or more constituent dielectric layers. Thus, in accordance with some embodiments, the gate dielectric layers of neighboring nanowires may be formed such that one or more constituent dielectric layers are either: (1) just in contact with one another (e.g., are contiguous); or (2) merged with one another to provide a single, continuous constituent dielectric layer shared by the neighboring nanowires.
    Type: Application
    Filed: September 25, 2015
    Publication date: September 12, 2019
    Applicant: INTEL CORPORATION
    Inventors: RISHABH MEHANDRU, TAHIR GHANI, SZUYA S. LIAO, SEIYON KIM
  • Patent number: 10410867
    Abstract: An embodiment includes a system comprising: a first gate and a first contact that correspond to a transistor and are on a first fin; a second gate and a second contact that correspond to a transistor and are on a second fin; an interlayer dielectric (ILD) collinear with and between the first and second contacts; wherein (a) the first and second gates are collinear and the first and second contacts are collinear; (b) the ILD includes a recess that comprises a cap layer including at least one of an oxide and a nitride. Other embodiments are described herein.
    Type: Grant
    Filed: December 26, 2015
    Date of Patent: September 10, 2019
    Assignee: Intel Corporation
    Inventors: Vyom Sharma, Rohan K. Bambery, Christopher P. Auth, Szuya S. Liao, Gaurav Thareja
  • Publication number: 20190267448
    Abstract: Methods and structures formed thereby are described relating to the doping non-planar fin structures. An embodiment of a structure includes a substrate, wherein the substrate comprises silicon, a fin on the substrate comprising a first portion and a second portion; and a dopant species, wherein the first portion comprises a first dopant species concentration, and the second portion comprises a second dopant species concentration, wherein the first dopant species concentration is substantially less than the second dopant species concentration.
    Type: Application
    Filed: May 14, 2019
    Publication date: August 29, 2019
    Applicant: Intel Corporation
    Inventors: Cory E. Weber, Aaron D. Lilak, Szuya S. Liao, Aaron A. Budrevich