Patents by Inventor Szuya S. LIAO

Szuya S. LIAO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10396176
    Abstract: Techniques related to forming selective gate spacers for semiconductor devices and transistor structures and devices formed using such techniques are discussed. Such techniques include forming a blocking material on a semiconductor fin, disposing a gate having a different surface chemistry than the blocking material on a portion of the blocking material, forming a selective conformal layer on the gate but not on a portion of the blocking material, and removing exposed portions of the blocking material.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: August 27, 2019
    Assignee: Intel Corporation
    Inventors: Scott B. Clendenning, Szuya S. Liao, Florian Gstrein, Rami Hourani, Patricio E. Romero, Grant M. Kloster, Martin M. Mitan
  • Publication number: 20190207015
    Abstract: Techniques are disclosed for forming increasing channel region tensile strain in n-MOS devices. In some cases, increased channel region tensile strain can be achieved via S/D material engineering that deliberately introduces dislocations in one or both of the S/D regions to produce tensile strain in the adjacent channel region. In some such cases, the S/D material engineering to create desired dislocations may include using a lattice mismatched epitaxial S/D film adjacent to the channel region. Numerous material schemes for achieving multiple dislocations in one or both S/D regions will be apparent in light of this disclosure. In some cases, a cap layer can be formed on an S/D region to reduce contact resistance, such that the cap layer is an intervening layer between the S/D region and S/D contact. The cap layer includes different material than the underlying S/D region and/or a higher dopant concentration to reduce contact resistance.
    Type: Application
    Filed: September 27, 2016
    Publication date: July 4, 2019
    Applicant: INTEL CORPORATION
    Inventors: RISHABH MEHANDRU, CORY E. WEBER, ANAND S. MURTHY, KARTHIK JAMBUNATHAN, GLENN A. GLASS, JIONG ZHANG, RITESH JHAVERI, SZUYA S. LIAO
  • Publication number: 20190189803
    Abstract: Methods of selectively depositing high-K gate dielectric on a semiconductor structure are disclosed. The method includes providing a semiconductor structure disposed above a semiconductor substrate. The semiconductor structure is disposed beside an isolation sidewall. A sacrificial blocking layer is then selectively deposited on the isolation sidewall and not on the semiconductor structure. Thereafter, a high-K gate dielectric is deposited on the semiconductor structure, but not on the sacrificial blocking layer. Properties of the sacrificial blocking layer prevent deposition of oxide material on its surface. A thermal treatment is then performed to remove the sacrificial blocking layer, thereby forming a high-K gate dielectric only on the semiconductor structure.
    Type: Application
    Filed: February 8, 2019
    Publication date: June 20, 2019
    Inventors: Grant KLOSTER, Scott B. CLENDENNING, Rami HOURANI, Szuya S. LIAO, Patricio E. ROMERO, Florian GSTREIN
  • Patent number: 10319812
    Abstract: Self-aligned gate edge and local interconnect structures and methods of fabricating self-aligned gate edge and local interconnect structures are described. In an example, a semiconductor structure includes a semiconductor fin disposed above a substrate and having a length in a first direction. A gate structure is disposed over the semiconductor fin, the gate structure having a first end opposite a second end in a second direction, orthogonal to the first direction. A pair of gate edge isolation structures is centered with the semiconductor fin. A first of the pair of gate edge isolation structures is disposed directly adjacent to the first end of the gate structure, and a second of the pair of gate edge isolation structures is disposed directly adjacent to the second end of the gate structure.
    Type: Grant
    Filed: October 20, 2017
    Date of Patent: June 11, 2019
    Assignee: Intel Corporation
    Inventors: Milton Clair Webb, Mark Bohr, Tahir Ghani, Szuya S. Liao
  • Publication number: 20190139957
    Abstract: Self-aligned gate edge trigate and finFET devices and methods of fabricating self-aligned gate edge trigate and finFET devices are described. In an example, a semiconductor structure includes a plurality of semiconductor fins disposed above a substrate and protruding through an uppermost surface of a trench isolation region. A gate structure is disposed over the plurality of semiconductor fins. The gate structure defines a channel region in each of the plurality of semiconductor fins. Source and drain regions are on opposing ends of the channel regions of each of the plurality of semiconductor fins, at opposing sides of the gate structure. The semiconductor structure also includes a plurality of gate edge isolation structures. Individual ones of the plurality of gate edge isolation structures alternate with individual ones of the plurality of semiconductor fins.
    Type: Application
    Filed: July 1, 2016
    Publication date: May 9, 2019
    Inventors: Szuya S. LIAO, Biswajeet GUHA, Tahir GHANI, Christopher N. KENYON, Leonard P. GULER
  • Patent number: 10243080
    Abstract: Methods of selectively depositing high-K gate dielectric on a semiconductor structure are disclosed. The method includes providing a semiconductor structure disposed above a semiconductor substrate. The semiconductor structure is disposed beside an isolation sidewall. A sacrificial blocking layer is then selectively deposited on the isolation sidewall and not on the semiconductor structure. Thereafter, a high-K gate dielectric is deposited on the semiconductor structure, but not on the sacrificial blocking layer. Properties of the sacrificial blocking layer prevent deposition of oxide material on its surface. A thermal treatment is then performed to remove the sacrificial blocking layer, thereby forming a high-K gate dielectric only on the semiconductor structure.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: March 26, 2019
    Assignee: Intel Corporation
    Inventors: Grant Kloster, Scott B. Clendenning, Rami Hourani, Szuya S. Liao, Patricio E. Romero, Florian Gstrein
  • Publication number: 20180315607
    Abstract: An embodiment includes a system comprising: a first gate and a first contact that correspond to a transistor and are on a first fin; a second gate and a second contact that correspond to a transistor and are on a second fin; an interlayer dielectric (ILD) collinear with and between the first and second contacts; wherein (a) the first and second gates are collinear and the first and second contacts are collinear; (b) the ILD includes a recess that comprises a cap layer including at least one of an oxide and a nitride. Other embodiments are described herein.
    Type: Application
    Filed: December 26, 2015
    Publication date: November 1, 2018
    Applicant: Intel Corporation
    Inventors: Vyom Sharma, Rohan K. Bambery, Christopher P. Auth, Szuya S. Liao, Gaurav Thareja
  • Publication number: 20180254320
    Abstract: Methods and structures formed thereby are described relating to the doping non-planar fin structures. An embodiment of a structure includes a substrate, wherein the substrate comprises silicon, a fin on the substrate comprising a first portion and a second portion; and a dopant species, wherein the first portion comprises a first dopant species concentration, and the second portion comprises a second dopant species concentration, wherein the first dopant species concentration is substantially less than the second dopant species concentration.
    Type: Application
    Filed: September 25, 2015
    Publication date: September 6, 2018
    Applicant: Intel Corporation
    Inventors: Cory E. Weber, Aaron D. Lilak, Szuya S. Liao, Aaron A. Budrevich
  • Publication number: 20180248011
    Abstract: Semiconductor contact architectures are provided, wherein contact metal extends into the semiconductor layer to which contact is being made, thereby increasing contact area. An offset spacer allows a relatively deep etch into the semiconductor material to be achieved. Thus, rather than just a flat horizontal surface of the semiconductor being exposed for contact area, relatively long vertical trench sidewalls and a bottom wall are exposed and available for contact area. The trench can then be filled with the desired contact metal. Doping of the semiconductor layer into which the contact is being formed can be carried out in a manner that facilitates an efficient contact trench etch process, such as by, for example, utilization of post trench etch doping or a semiconductor layer having an upper undoped region through which the contact trench etch passes and a lower doped S/D region. The offset spacer may be removed from final structure.
    Type: Application
    Filed: September 25, 2015
    Publication date: August 30, 2018
    Applicant: INTEL CORPORATION
    Inventors: RISHABH MEHANDRU, TAHIR GHANI, SZUYA S. LIAO
  • Publication number: 20180240874
    Abstract: Techniques are disclosed for resistance reduction under transistor spacers. In some instances, the techniques include reducing the exposure of source/drain (S/D) dopants to thermal cycles, thereby reducing the diffusion and loss of S/D dopants to surrounding materials. In some such instances, the techniques include delaying the epitaxial deposition of the doped S/D material until near the end of the transistor formation process flow, thereby avoiding the thermal cycles earlier in the process flow. For example, the techniques may include replacing the S/D regions (e.g., native fin material in the regions to be used for the transistor S/D) with sacrificial S/D material that can then be selectively etched and replaced by highly doped epitaxial S/D material later in the process flow. In some cases, the selective etch may be performed through S/D contact trenches formed in overlying insulator material over the sacrificial S/D.
    Type: Application
    Filed: September 25, 2015
    Publication date: August 23, 2018
    Applicant: INTEL CORPORATION
    Inventors: CORY E. WEBER, SAURABH MORARKA, RITESH JHAVERI, GLENN A. GLASS, SZUYA S. LIAO, ANAND S. MURTHY
  • Publication number: 20180226490
    Abstract: Methods of selectively nitriding surfaces of semiconductor devices are disclosed. For example, a hardmask is formed on the top portion of the fins to create SOI structure. The hardmask may be formed by nitriding the top portion of the fin. In other embodiments, silicon nitride is grown on the top portion of the fin to form the hard masks. In another example, internal spacers are formed between adjacent nanowires in a gate-all-around structure. The internal spacers may be formed by nitriding the remaining interlayer material between the channel region and source and drain regions.
    Type: Application
    Filed: September 25, 2015
    Publication date: August 9, 2018
    Inventors: Van H. LE, Scott B. CLENDENNING, Martin M. MITAN, Szuya S. LIAO
  • Publication number: 20180219080
    Abstract: Techniques related to forming selective gate spacers for semiconductor devices and transistor structures and devices formed using such techniques are discussed. Such techniques include forming a blocking material on a semiconductor fin, disposing a gate having a different surface chemistry than the blocking material on a portion of the blocking material, forming a selective conformal layer on the gate but not on a portion of the blocking material, and removing exposed portions of the blocking material.
    Type: Application
    Filed: September 26, 2014
    Publication date: August 2, 2018
    Applicant: Intel Corporation
    Inventors: Scott B. CLENDENNING, Szuya S. LIAO, Florian GSTREIN, Rami HOURANI, Patricio E. ROMERO, Grant M. KLOSTER, Martin M. MITAN
  • Publication number: 20180204955
    Abstract: Semiconductor nanowire devices having cavity spacers and methods of fabricating cavity spacers for semiconductor nanowire devices are described. For example, a semiconductor device includes a plurality of vertically stacked nanowires disposed above a substrate, each of the nanowires including a discrete channel region. A common gate electrode stack surrounds each of the discrete channel regions of the plurality of vertically stacked nanowires. A pair of dielectric spacers is on either side of the common gate electrode stack, each of the pair of dielectric spacers including a continuous material disposed along a sidewall of the common gate electrode and surrounding a discrete portion of each of the vertically stacked nanowires. A pair of source and drain regions is on either side of the pair of dielectric spacers.
    Type: Application
    Filed: September 10, 2015
    Publication date: July 19, 2018
    Inventors: Rishabh MEHANDRU, Szuya S. LIAO, Stephen M. CEA
  • Publication number: 20180158930
    Abstract: Confined epitaxial regions for semiconductor devices and methods of fabricating semiconductor devices having confined epitaxial regions are described. For example, a semiconductor structure includes a plurality of parallel semiconductor fins disposed above and continuous with a semiconductor substrate. An isolation structure is disposed above the semiconductor substrate and adjacent to lower portions of each of the plurality of parallel semiconductor fins. An upper portion of each of the plurality of parallel semiconductor fins protrudes above an uppermost surface of the isolation structure. Epitaxial source and drain regions are disposed in each of the plurality of parallel semiconductor fins adjacent to a channel region in the upper portion of the semiconductor fin. The epitaxial source and drain regions do not extend laterally over the isolation structure.
    Type: Application
    Filed: January 10, 2018
    Publication date: June 7, 2018
    Inventors: Szuya S. LIAO, Michael L. HATTENDORF, Tahir GHANI
  • Publication number: 20180047808
    Abstract: Self-aligned gate edge and local interconnect structures and methods of fabricating self-aligned gate edge and local interconnect structures are described. In an example, a semiconductor structure includes a semiconductor fin disposed above a substrate and having a length in a first direction. A gate structure is disposed over the semiconductor fin, the gate structure having a first end opposite a second end in a second direction, orthogonal to the first direction. A pair of gate edge isolation structures is centered with the semiconductor fin. A first of the pair of gate edge isolation structures is disposed directly adjacent to the first end of the gate structure, and a second of the pair of gate edge isolation structures is disposed directly adjacent to the second end of the gate structure.
    Type: Application
    Filed: October 20, 2017
    Publication date: February 15, 2018
    Inventors: Milton Clair WEBB, Mark BOHR, Tahir GHANI, Szuya S. LIAO
  • Patent number: 9882027
    Abstract: Confined epitaxial regions for semiconductor devices and methods of fabricating semiconductor devices having confined epitaxial regions are described. For example, a semiconductor structure includes a plurality of parallel semiconductor fins disposed above and continuous with a semiconductor substrate. An isolation structure is disposed above the semiconductor substrate and adjacent to lower portions of each of the plurality of parallel semiconductor fins. An upper portion of each of the plurality of parallel semiconductor fins protrudes above an uppermost surface of the isolation structure. Epitaxial source and drain regions are disposed in each of the plurality of parallel semiconductor fins adjacent to a channel region in the upper portion of the semiconductor fin. The epitaxial source and drain regions do not extend laterally over the isolation structure.
    Type: Grant
    Filed: March 27, 2014
    Date of Patent: January 30, 2018
    Assignee: Intel Corporation
    Inventors: Szuya S. Liao, Michael L. Hattendorf, Tahir Ghani
  • Patent number: 9831306
    Abstract: Self-aligned gate edge and local interconnect structures and methods of fabricating self-aligned gate edge and local interconnect structures are described. In an example, a semiconductor structure includes a semiconductor fin disposed above a substrate and having a length in a first direction. A gate structure is disposed over the semiconductor fin, the gate structure having a first end opposite a second end in a second direction, orthogonal to the first direction. A pair of gate edge isolation structures is centered with the semiconductor fin. A first of the pair of gate edge isolation structures is disposed directly adjacent to the first end of the gate structure, and a second of the pair of gate edge isolation structures is disposed directly adjacent to the second end of the gate structure.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: November 28, 2017
    Assignee: Intel Corporation
    Inventors: Milton Clair Webb, Mark Bohr, Tahir Ghani, Szuya S. Liao
  • Publication number: 20170330972
    Abstract: Methods of selectively depositing high-K gate dielectric on a semiconductor structure are disclosed. The method includes providing a semiconductor structure disposed above a semiconductor substrate. The semiconductor structure is disposed beside an isolation sidewall. A sacrificial blocking layer is then selectively deposited on the isolation sidewall and not on the semiconductor structure. Thereafter, a high-K gate dielectric is deposited on the semiconductor structure, but not on the sacrificial blocking layer. Properties of the sacrificial blocking layer prevent deposition of oxide material on its surface. A thermal treatment is then performed to remove the sacrificial blocking layer, thereby forming a high-K gate dielectric only on the semiconductor structure.
    Type: Application
    Filed: December 19, 2014
    Publication date: November 16, 2017
    Inventors: GRANT KLOSTER, SCOTT CLENDENNING, Rami HOURANI, SZUYA S. LIAO, PATRICIO E. ROMERO, FLORIAN GSTREIN
  • Publication number: 20170054003
    Abstract: Confined epitaxial regions for semiconductor devices and methods of fabricating semiconductor devices having confined epitaxial regions are described. For example, a semiconductor structure includes a plurality of parallel semiconductor fins disposed above and continuous with a semiconductor substrate. An isolation structure is disposed above the semiconductor substrate and adjacent to lower portions of each of the plurality of parallel semiconductor fins. An upper portion of each of the plurality of parallel semiconductor fins protrudes above an uppermost surface of the isolation structure. Epitaxial source and drain regions are disposed in each of the plurality of parallel semiconductor fins adjacent to a channel region in the upper portion of the semiconductor fin. The epitaxial source and drain regions do not extend laterally over the isolation structure.
    Type: Application
    Filed: March 27, 2014
    Publication date: February 23, 2017
    Inventors: Szuya S. LIAO, Michael L. HATTENDORF, Tahir GHANI
  • Publication number: 20160233298
    Abstract: Self-aligned gate edge and local interconnect structures and methods of fabricating self-aligned gate edge and local interconnect structures are described. In an example, a semiconductor structure includes a semiconductor fin disposed above a substrate and having a length in a first direction. A gate structure is disposed over the semiconductor fin, the gate structure having a first end opposite a second end in a second direction, orthogonal to the first direction. A pair of gate edge isolation structures is centered with the semiconductor fin. A first of the pair of gate edge isolation structures is disposed directly adjacent to the first end of the gate structure, and a second of the pair of gate edge isolation structures is disposed directly adjacent to the second end of the gate structure.
    Type: Application
    Filed: December 19, 2013
    Publication date: August 11, 2016
    Inventors: Milton C. WEBB, Mark BOHR, Tahir GHANI, Szuya S. LIAO