Patents by Inventor Takayasu Kanaya

Takayasu Kanaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7672087
    Abstract: Provided is an MR effect element in which the magnetization of the pinned layer is stably fixed even after going through high temperature process. The MR effect element comprises: a non-magnetic intermediate layer; a pinned layer and a free layer stacked so as to sandwich the non-magnetic intermediate layer; an antiferromagnetic layer stacked to have a surface contact with the pinned layer, for fixing a magnetization of the pinned layer to a direction in-plane of the pinned layer and perpendicular to a track width direction; and hard bias layers provided on both sides in the track width direction of the free layer, for applying a bias field to the free layer, a product ?S×? of a saturation magnetostriction constant ?S of the pinned layer and an internal stress ? on a cross-section perpendicular to a layer surface of the hard bias layer being negative.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: March 2, 2010
    Assignee: TDK Corporation
    Inventors: Takayasu Kanaya, Katsuki Kurihara, Tetsuya Kuwashima
  • Publication number: 20090323222
    Abstract: In manufacturing the thin film magnetic head, the rear end face of the MR element and the rear end face of a resistive film pattern are determined with high precision using a mask pattern, in which a first opening and a second opening are collectively formed. The first and second openings are located side by side in a track-width direction. The first opening includes a first edge extending across the MR film in the track-width direction, and the second opening includes a second edge located at a given interval, as measured in a direction orthogonal to the track-width direction, from the first edge, and extending in the track-width direction. In the step of polishing for forming a magnetic-recording-medium-facing-surface, the amount of polishing is determined by monitoring the resistance change of the resistive film pattern, thereby reducing the dimension errors in the MR height when manufacturing the MR element.
    Type: Application
    Filed: June 30, 2008
    Publication date: December 31, 2009
    Applicant: TDK CORPORATION
    Inventors: Kei Hirata, Kazuki Sato, Yohei Koyanagi, Takayasu Kanaya, Takeo Kagami
  • Patent number: 7548400
    Abstract: The thin-film magnetic head of the present invention comprises an MR sensor wherein a first ferromagnetic layer in which a magnetization direction is fixed with respect to external magnetic fields, a non-magnetic intermediate layer, and a second ferromagnetic layer in which a magnetization direction changes with respect to the external magnetic fields are stacked, and wherein a sense current flows substantially parallel to the stacked layer surface.
    Type: Grant
    Filed: February 28, 2005
    Date of Patent: June 16, 2009
    Assignee: TDK Corporation
    Inventors: Takeo Kagami, Noriaki Kasahara, Kazuki Sato, Takayasu Kanaya
  • Patent number: 7495869
    Abstract: A magnetoresistive effect sensor includes a pinned layer, a nonmagnetic spacer layer, and a free layer having a total thickness of at least 10 nm. The sensor has insulating films disposed on both side surfaces of the spin valve film. The sensor has hard magnetic films disposed on the insulating films for applying a biasing magnetic field to the free layer. Each hard magnetic film extends toward the free layer in a vicinity of the spin valve film, such that as each hard magnetic film extends toward the spin valve film, a cross-sectional area thereof in a plane perpendicular to the layer width direction becomes progressively smaller. Each hard magnetic film has, in a plane parallel to the air bearing surface, a first boundary line which at least partially faces the free layer and substantially defines an end point of the hard magnetic film in the layer width direction.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: February 24, 2009
    Assignee: TDK Corporation
    Inventors: Daisuke Miyauchi, Kazuki Sato, Takayasu Kanaya
  • Publication number: 20090040660
    Abstract: A thin-film magnetic head includes a lower magnetic shield layer, an MR multi-layered structure formed on the lower magnetic shield layer so that current flows in a direction perpendicular to surfaces of laminated layers, an upper magnetic shield layer formed on the MR multi-layered structure, and an additional lower magnetic shield layer directly laminated on the lower magnetic shield layer outside both side ends in a track-width direction of the MR multi-layered structure. The additional lower magnetic shield layer is directly contacted with both side surfaces in a track-width direction of the MR multi-layered structure. A top surface of the additional lower magnetic shield layer is positioned higher in height than a top surface of the lower magnetic shield layer in a region where the MR multi-layered structure is formed.
    Type: Application
    Filed: August 9, 2007
    Publication date: February 12, 2009
    Applicant: TDK CORPORATION
    Inventors: Takeo KAGAMI, Takayasu KANAYA
  • Publication number: 20090034129
    Abstract: The thin-film magnetic head of the invention comprises a magneto-resistive effect device including a multilayer film and a bias mechanism portion including a bias magnetic field-applying layer formed on each widthwise end of the multilayer film. When the magneto-resistive effective device including a multilayer film and the bias mechanism portion are viewed in plane on their own, the uppermost extremity of the rear end of the magneto-resistive effect device and the uppermost extremity of the rear end of the bias mechanism portion lie at substantially the same depth-wise position, and the rear slant of the bias mechanism portion is gentler in gradient than the rear slat of the magneto-resistive effect device. It is thus possible just only to facilitate the fabrication of the device but also to achieve several advantages of being a lower rate of occurrence of noise, higher reliability and higher yields.
    Type: Application
    Filed: July 31, 2007
    Publication date: February 5, 2009
    Applicant: TDK CORPORATION
    Inventors: Takumi Yanagisawa, Takayasu Kanaya
  • Publication number: 20080305442
    Abstract: A formation method for a patterned material layer comprising a step of exposing a composite layer to light in a predetermined pattern, the composite layer including a first photosensitive resin layer, a protective film, and an upper resin layer; a step of partly removing the exposed composite layer so as to form an opening exposing the substrate and form a groove along the main surface of the substrate on a side face of the opening by depressing the end portion of the upper resin layer on the substrate side, thereby forming a resist frame comprising the composite layer formed with the opening; a step of forming a vacuum coated layer having a material pattern part formed on the substrate in the opening and a part to lift off formed on the resist frame, by vacuum coating process; and a step of removing the part to lift off together with the resist frame, so as to yield a patterned material layer.
    Type: Application
    Filed: June 5, 2007
    Publication date: December 11, 2008
    Applicant: TDK CORPORATION
    Inventors: Kazuki Sato, Akifumi Kamijima, Takayasu Kanaya, Kei Hirata
  • Publication number: 20080253037
    Abstract: A thin-film magnetic head includes a lower magnetic shield layer, an MR multi-layered structure formed on the lower magnetic shield layer so that current flows in a direction perpendicular to surfaces of laminated layers, an insulation layer formed to surround the MR multi-layered structure, an additional metal layer laminated on at least the MR multi-layered structure, an upper electrode layer made of a soft magnetic material laminated on the additional metal layer and the insulation layer, and an upper magnetic shield layer laminated on the upper electrode layer. The additional metal layer has a multi-layered structure including a nonmagnetic metal layer and a soft magnetic layer laminated on the nonmagnetic metal layer, and has a length along a track-width direction of the MR multi-layered structure larger than a width of a magnetization-free layer in the MR effect multi-layered structure.
    Type: Application
    Filed: April 11, 2007
    Publication date: October 16, 2008
    Applicant: TDK CORPORATION
    Inventors: Takeo Kagami, Kazuki Sato, Kosuke Tanaka, Takayasu Kanaya, Naoki Ohta
  • Publication number: 20080253036
    Abstract: A thin-film magnetic head includes a lower magnetic shield layer, an MR multi-layered structure formed on the lower magnetic shield layer so that current flows in a direction perpendicular to surfaces of laminated layers, and an upper magnetic shield layer formed on the MR multi-layered structure. The lower magnetic shield layer consists of a first soft magnetic layer and a second soft magnetic layer laminated on and magnetically connected with the first soft magnetic layer. A part of an upper surface of the first soft magnetic layer outside both side ends in a track-width direction of the MR multi-layered structure is located lower in height than an upper surface within a region where the MR multi-layered structure is formed, of the lower magnetic shield layer. The second soft magnetic layer is formed outside both side ends in a track-width direction of the MR multi-layered structure.
    Type: Application
    Filed: April 16, 2007
    Publication date: October 16, 2008
    Applicant: TDK CORPORATION
    Inventors: Takeo Kagami, Takayasu Kanaya
  • Publication number: 20080239582
    Abstract: Provided is an MR effect element in which the magnetization of the pinned layer is stably fixed even after going through high temperature process. The MR effect element comprises: a non-magnetic intermediate layer; a pinned layer and a free layer stacked so as to sandwich the non-magnetic intermediate layer; an antiferromagnetic layer stacked to have a surface contact with the pinned layer, for fixing a magnetization of the pinned layer to a direction in-plane of the pinned layer and perpendicular to a track width direction; and hard bias layers provided on both sides in the track width direction of the free layer, for applying a bias field to the free layer, a product ?S×? of a saturation magnetostriction constant ?S of the pinned layer and an internal stress ? on a cross-section perpendicular to a layer surface of the hard bias layer being negative.
    Type: Application
    Filed: March 27, 2007
    Publication date: October 2, 2008
    Applicant: TDK CORPORATION
    Inventors: Takayasu Kanaya, Katsuki Kurihara, Tetsuya Kuwashima
  • Patent number: 7398591
    Abstract: The present invention relates to a manufacturing method of a thin-film magnetic head whereby re-deposition and an overlapped part in a region of a magnetoresistive effect multi-layered structure opposite to an air bearing surface can be removed and also a width of a free layer can be narrowed.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: July 15, 2008
    Assignee: TDK Corporation
    Inventors: Takeo Kagami, Takayasu Kanaya, Noriaki Kasahara, Kazuki Sato
  • Publication number: 20080043370
    Abstract: An MR element includes a free layer whose direction of magnetization changes in response to an external magnetic field. Two bias magnetic field applying layers are disposed adjacent to two side surfaces of the MR element. Each bias magnetic field applying layer includes a nonmagnetic intermediate layer, and a first magnetic layer and a second magnetic layer disposed to sandwich the intermediate layer. The first and second magnetic layers are antiferromagnetically exchange-coupled to each other through RKKY interaction.
    Type: Application
    Filed: July 13, 2007
    Publication date: February 21, 2008
    Applicant: TDK CORPORATION
    Inventors: Kei Hirata, Shinji Hara, Takayasu Kanaya, Takeo Kagami
  • Publication number: 20080030908
    Abstract: A magnetoresistive effect (MR) element, a thin-film magnetic head having the MR element, a method for manufacturing the MR element, and a method for manufacturing the thin-film magnetic head are disclosed. The MR element, which uses electric current in a direction perpendicular to layer planes, includes a lower electrode layer, a MR multilayered structure formed on the lower electrode layer, a magnetic domain controlling bias layer that is disposed on both sides of the MR multilayered structure along the track-width direction and is made of a material at least partially including an hcp structure, a metal layer made of a material having a bcc structure formed on the magnetic domain controlling bias layer and the MR multilayered structure to cover the magnetic domain controlling bias layer and the MR multilayered structure, and an upper electrode layer formed on the metal layer.
    Type: Application
    Filed: June 18, 2007
    Publication date: February 7, 2008
    Applicant: TDK Corporation
    Inventors: Takeo Kagami, Kosuke Tanaka, Shinji Hara, Takayasu Kanaya, Nobuyoshi Morizumi
  • Publication number: 20080019056
    Abstract: A thin-film magnetic head provided with at least one MR read head element includes a lower shield layer, an upper shield layer, and an MR layer formed between the lower shield layer and the upper shield layer. A profile of the upper shield layer, appeared at an ABS, has obtuse or rounded upper corners at end edges of the upper shield layer along a track-width direction.
    Type: Application
    Filed: July 9, 2007
    Publication date: January 24, 2008
    Applicant: TDK CORPORATION
    Inventors: Naoki OHTA, Kosuke TANAKA, Takayasu KANAYA, Kazuki SATO, Yasufumi UNO, Tetsuya KUWASHIMA
  • Publication number: 20080013221
    Abstract: The present invention relates to a thin-film magnetic head which prevents leakage of magnetic fluxes from an edge area of a lower and/or an upper shield layers of a magnetoresistive effect read head element. The thin-film magnetic head have a magnetoresistive effect read head element that includes a lower shield layer, an upper shield layer, a magnetoresistive effect layer, which is formed between the lower shield layer and the upper shield layer, and a lower antiferromagnetic layer which is contacted with the lower shield layer only at an edge area of the lower shield layer.
    Type: Application
    Filed: June 8, 2007
    Publication date: January 17, 2008
    Applicant: TDK CORPORATION
    Inventors: Naoki OHTA, Kosuke Tanaka, Takayasu Kanaya, Kazuki Sato, Yasufumi Uno, Tetsuya Kuwashima
  • Patent number: 7313857
    Abstract: A method of manufacturing a magneto-resistive device is provided for reducing a degradation in device characteristics due to annealing. The method includes the steps of depositing constituent layers, which make up a magneto-resistive layer on a base, patterning one or more layers of the constituent layers, forming an insulating layer in a region in which the one or more layers of the constituent layers have been removed by the patterning. For forming the insulating layer, the insulating layer is deposited while irradiating an ion beam of a gas mainly containing a rare gas toward the base after the step of patterning.
    Type: Grant
    Filed: June 8, 2004
    Date of Patent: January 1, 2008
    Assignee: TDK Corporation
    Inventors: Takayasu Kanaya, Takeo Kagami
  • Publication number: 20070289122
    Abstract: A manufacturing method of an MR element in which current flows in a direction perpendicular to layer planes, includes a step of forming on a lower electrode layer an MR multi-layered structure with side surfaces substantially perpendicular to the layer lamination plane, a step of forming a first insulation layer on at least the side surfaces of the formed MR multi-layered structure, a step of forming a second insulation layer and a magnetic domain control bias layer on the lower electrode layer, and a step of forming an upper electrode layer on the MR multi-layered structure and the magnetic domain control bias layer.
    Type: Application
    Filed: May 31, 2007
    Publication date: December 20, 2007
    Applicant: TDK Corporation
    Inventors: Takeo Kagami, Takayasu Kanaya
  • Publication number: 20070279809
    Abstract: A magneto-resistance effect element comprises a stacked body which comprises a pinned layer having a fixed magnetization direction, a free layer having a magnetization direction that varies according to an external magnetic field, and a nonmagnetic spacer layer which is interposed between the pinned layer and the free layer. The stacked body having a constricted shape in which at least one part of the spacer layer is constricted when viewed from at least one direction perpendicular to a stacked direction of the stacked body.
    Type: Application
    Filed: April 5, 2007
    Publication date: December 6, 2007
    Applicant: TDK Corporation
    Inventors: Daisuke Myiauchi, Kazuki Sato, Takayasu Kanaya, Takahiko Machita
  • Publication number: 20070217077
    Abstract: A manufacturing method of a thin-film magnetic head in which a magneto-sensitive portion is formed in a position where the width along the track-width direction is sufficiently small and a bias field from a bias means can be sufficiently received, and the influence of reattachments on reading output is avoided. The manufacturing method comprises steps of: forming an MR multilayer film comprising a foundation layer; a magneto-sensitive portion; and a cap layer of a material having an ion beam etching rate lower than that of a material of a free layer of the magneto-sensitive portion; and forming an MR effect multilayer by applying ion beam etching to the MR effect multilayer film by using a resist pattern as a mask in such a manner that an end point of the ion beam etching is below an upper surface of the lower electrode layer.
    Type: Application
    Filed: March 9, 2007
    Publication date: September 20, 2007
    Applicant: TDK Corporation
    Inventors: Takayasu Kanaya, Kazuki Sato, Daisuke Miyauchi
  • Publication number: 20070127165
    Abstract: An MR effect element that can obtain the sufficient back flux-guide effect under the condition of reducing the capacitance between the upper and lower electrode layers is provided. The element comprises: an MR effect multilayer provided on the lower electrode layer; an insulating layer surrounding a rear side surface and side surfaces opposed to each other in track width direction of the MR effect multilayer; and an upper electrode layer provided on the MR effect multilayer and the insulating layer, the insulating layer having a concave portion filled with a portion of the upper electrode layer, the concave portion positioned near the rear side surface of the MR effect multilayer, and a bottom point of a concave of the concave portion positioned at the same level or a lower level in stacking direction compared to an upper surface of the free layer.
    Type: Application
    Filed: November 24, 2006
    Publication date: June 7, 2007
    Applicant: TDK CORPORATION
    Inventors: Takayasu KANAYA, Kazuki SATO