Patents by Inventor Tatehito Usui

Tatehito Usui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060073619
    Abstract: In a semiconductor device fabrication apparatus for performing an etching process for a semiconductor wafer having a plurality of films formed on a surface thereof and disposed in a chamber, by using plasma generated in the chamber, a change in light of multi-wavelength from the surface of the semiconductor wafer is measured during a predetermined period of the etching process, and a state of the etching process is judged from the displayed change amount of light of multi-wavelength.
    Type: Application
    Filed: December 5, 2005
    Publication date: April 6, 2006
    Inventors: Tatehito Usui, Motohiko Yoshigai, Tsuyoshi Yoshida, Hideyuki Yamamoto
  • Patent number: 7009715
    Abstract: Standard patterns of differential values of interference light that correspond to a predetermined step height of the first material being processed and standard patterns of differential values of interference light that correspond to a predetermined remaining mask layer thickness of the material are set. These standard patterns use wavelengths as parameters. Then, the intensities of interference light of multiple wavelengths are measured for a second material that has the same structure as the first material. Actual patterns with wavelength as parameter are determined from differential values of the measured interference light intensities. Based on the standard patterns and the actual patterns of the differential values, the step height and the remaining mask layer thickness of the second material are determined.
    Type: Grant
    Filed: November 2, 2004
    Date of Patent: March 7, 2006
    Assignee: Hitachi, Ltd.
    Inventors: Tatehito Usui, Takashi Fujii, Motohiko Yoshigai, Tetsunori Kaji, Hideyuki Yamamoto
  • Publication number: 20060039008
    Abstract: A standard pattern of a differential value of an interference light is set with respect to a predetermined film thickness of a first member to be processed. The standard pattern uses a wavelength as a parameter. Then, an intensity of an interference light of a second member to be processed, composed just like the first member, is measured with respect to each of a plurality of wavelengths so as to obtain a real pattern of an differential value of the measured interference light intensity. The real pattern also uses a wavelength as a parameter. Then, the film thickness of the second member is obtained according to the standard pattern and the real pattern of the differential value.
    Type: Application
    Filed: October 25, 2005
    Publication date: February 23, 2006
    Inventors: Tatehito Usui, Takashi Fujii, Motohiko Yoshigai, Tetsunori Kaji
  • Publication number: 20060000800
    Abstract: A sample processing method for processing a sample by introducing a gas into a vacuum vessel and generating plasma in the vacuum vessel. The sample processing method includes the steps of measuring an intensity of light emitted from a light-emitting diode in the vacuum vessel, at the outside of the vacuum vessel, and monitoring a status of the plasma in accordance with the measured intensity of the light.
    Type: Application
    Filed: August 30, 2005
    Publication date: January 5, 2006
    Inventors: Tatehito Usui, Tetsuo Ono, Ryoji Nishio, Kazue Takahashi, Nobuyuki Mise
  • Patent number: 6972848
    Abstract: When a semiconductor wafer placed in a chamber and having films thereon is etched using plasma generated in the chamber, a change in the amount of lights with at least two wavelengths, obtained from the wafer surface during the processing, is detected. The time between the time at which the amount of a light with one of two wavelengths is maximized and the time at which the amount of a light with the other wavelength is minimized is compared with a predetermined value to determine the state of etching processing.
    Type: Grant
    Filed: March 4, 2003
    Date of Patent: December 6, 2005
    Assignee: Hitach High-Technologies Corporation
    Inventors: Tatehito Usui, Motohiko Yoshigai, Kazuhiro Jyouo, Tetsuo Ono
  • Patent number: 6967109
    Abstract: A method and apparatus for measuring a potential difference for plasma processing with a plasma processing apparatus that processes a sample by introducing a gas into a vacuum chamber and generates plasma. A light-emitting portion is formed on a measurement-use sample of the sample to be processed and a current flows into the light-emitting portion according to a potential difference that has been generated across the light-emitting portion. An intensity of light emitted from the light-emitting portion according to a predetermined light intensity is measured and a potential difference on the measurement-use sample according to a predetermined light intensity is measured.
    Type: Grant
    Filed: July 1, 2004
    Date of Patent: November 22, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Tatehito Usui, Tetsuo Ono, Ryoji Nishio, Kazue Takahashi, Nobuyuki Mise
  • Patent number: 6961131
    Abstract: A standard pattern of a differential value of an interference light is set with respect to a predetermined film thickness of a first member to be processed. The standard pattern uses a wavelength as a parameter. Then, an intensity of an interference light of a second member to be processed, composed just like the first member, is measured with respect to each of a plurality of wavelengths so as to obtain a real pattern of an differential value of the measured interference light intensity. The real pattern also uses a wavelength as a parameter. Then, the film thickness of the second member is obtained according to the standard pattern and the real pattern of the differential value.
    Type: Grant
    Filed: August 16, 2004
    Date of Patent: November 1, 2005
    Assignee: Opnext Japan, Inc.
    Inventors: Tatehito Usui, Takashi Fujii, Motohiko Yoshigai, Tetsunori Kaji
  • Publication number: 20050202575
    Abstract: In a semiconductor device fabrication apparatus for performing an etching process for a semiconductor wafer having a plurality of films formed on a surface thereof and disposed in a chamber, by using plasma generated in the chamber, a change in light of multi-wavelength from the surface of the semiconductor wafer is measured during a predetermined period of the etching process, and a state of the etching process is judged from the displayed change amount of light of multi-wavelength.
    Type: Application
    Filed: May 11, 2005
    Publication date: September 15, 2005
    Inventors: Tatehito Usui, Motohiko Yoshigai, Tsuoyoshi Yoshida, Hideyuki Yamamoto
  • Publication number: 20050194095
    Abstract: A semiconductor production apparatus for etching a semiconductor wafer arranged in a container and having a film on the surface thereof, by a plasma generated in the container is disclosed. The temporal change of the amount of light is detected for at least two wavelengths obtained from the wafer surface for a predetermined period of the processing time. The etching condition is determined by comparing a predetermined time with the time length between a time point at which the temporal change amount of the light of one of the two wavelengths assumes a maximum value and a time point at which the amount of light of the other wavelength assumes a minimum value.
    Type: Application
    Filed: March 2, 2004
    Publication date: September 8, 2005
    Inventors: Tatehito Usui, Motohiko Yoshigai, Kazuhiro Joo, Shigeru Nakamoto
  • Patent number: 6923885
    Abstract: A plasma processing apparatus having a sample bench located in a vacuum chamber, a structure disposed at a position opposed to a sample placed on the sample bench and facing a plasma generated in the vacuum chamber, and at least one through-hole disposed in the structure through which a gas flows into the vacuum chamber. An optical transmitter is mounted on a back of the at least one through-hole through which light from the sample passes, which light is detected by way of the optical transmitter.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: August 2, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Toshio Masuda, Tatehito Usui, Mitsuru Suehiro, Hiroshi Kanekiyo, Hideyuki Yamamoto, Kazue Takahashi, Hiromichi Enami
  • Publication number: 20050155952
    Abstract: A plasma processing method using a spectroscopic processing unit which includes separating spectrally plasma radiation emitted from a vacuum process chamber into component spectra, converting the component spectra into a time series of analogue electric signals composed of different wavelength components at a predetermined period, adding together analogue signals of the different wavelength components, converting a plurality of added signals into digital quantities on a predetermined-period basis, digitally adding together the plurality of added and converted signals a plural number of times on a plural-signal basis, determining discriminatively an end point of a predetermined plasma process on the basis of a signal resulting from the digital addition step, and terminating the predetermined plasma process.
    Type: Application
    Filed: March 10, 2005
    Publication date: July 21, 2005
    Inventors: Tetsunori Kaji, Shizuaki Kimura, Tatehito Usui, Takashi Fujii
  • Patent number: 6903826
    Abstract: Standard patterns of differential values of interference light that correspond to a predetermined step height of the first material being processed and standard patterns of differential values of interference light that correspond to a predetermined remaining mask layer thickness of the material are set. These standard patterns use wavelengths as parameters. Then, the intensities of interference light of multiple wavelengths are measured for a second material that has the same structure as the first material. Actual patterns with wavelength as parameter are determined from differential values of the measured interference light intensities. Based on the standard patterns and the actual patterns of the differential values, the step height and the remaining mask layer thickness of the second material are determined.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: June 7, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Tatehito Usui, Takashi Fujii, Motohiko Yoshigai, Tetsunori Kaji, Hideyuki Yamamoto
  • Patent number: 6890771
    Abstract: A plasma processing method using a spectroscopic processing unit. The method includes separating spectrally plasma radiation emitted from a vacuum process chamber into component spectra, converting the component spectra into a time series of analogue electric signals composed of different wavelength components at a predetermined period, adding together analogue signals of the different wavelength components, converting a plurality of added signals into digital quantities on a predetermined-period basis, digitally adding together the plurality of added and converted signals a plural number of times on a plural-signal basis, determining discriminatively an end point of a predetermined plasma process on the basis of a signal resulting from the digital addition, and terminating the predetermined plasma process.
    Type: Grant
    Filed: September 11, 2003
    Date of Patent: May 10, 2005
    Assignees: Hitachi, Ltd., Hitachi High-Technologies Corporation
    Inventors: Tetsunori Kaji, Shizuaki Kimura, Tatehito Usui, Takashi Fujii
  • Publication number: 20050062982
    Abstract: Standard patterns of differential values of interference light that correspond to a predetermined step height of the first material being processed and standard patterns of differential values of interference light that correspond to a predetermined remaining mask layer thickness of the material are set. These standard patterns use wavelengths as parameters. Then, the intensities of interference light of multiple wavelengths are measured for a second material that has the same structure as the first material. Actual patterns with wavelength as parameter are determined from differential values of the measured interference light intensities. Based on the standard patterns and the actual patterns of the differential values, the step height and the remaining mask layer thickness of the second material are determined.
    Type: Application
    Filed: November 2, 2004
    Publication date: March 24, 2005
    Inventors: Tatehito Usui, Takashi Fujii, Motohiko Yoshigai, Tetsunori Kaji, Hideyuki Yamamoto
  • Publication number: 20050018207
    Abstract: A standard pattern of a differential value of an interference light is set with respect to a predetermined film thickness of a first member to be processed. The standard pattern uses a wavelength as a parameter. Then, an intensity of an interference light of a second member to be processed, composed just like the first member, is measured with respect to each of a plurality of wavelengths so as to obtain a real pattern of an differential value of the measured interference light intensity. The real pattern also uses a wavelength as a parameter. Then, the film thickness of the second member is obtained according to the standard pattern and the real pattern of the differential value.
    Type: Application
    Filed: August 16, 2004
    Publication date: January 27, 2005
    Inventors: Tatehito Usui, Takashi Fujii, Motohiko Yoshigai, Tetsunori Kaji
  • Patent number: 6835665
    Abstract: A film of hardly-etched material formed on a substrate is etched using a mask formed on the film of hardly-etched material and a plasma, wherein the film of hardly-etched material is etched using the mask formed with a side wall angled at 90 degrees or less with respect to the surface of the substrate, thereby forming the etched film with a taper angle to the surface of the substrate equal to or larger than the taper angle of the mask.
    Type: Grant
    Filed: March 6, 2002
    Date of Patent: December 28, 2004
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Nobuyuki Mise, Ken Yoshioka, Ryoji Nishio, Tatehito Usui
  • Patent number: 6830649
    Abstract: A semiconductor manufacturing apparatus comprising an integrated measuring instrument for measuring the form or size of the element to be formed into a wafer, an etching unit for etching the wafer by making use of plasma generated under reduced pressure, an ashing unit for ashing the etched wafer, a wetting unit for wetting the etched wafer, a drying unit for drying the wafer which has gone through the wetting treatment, a transport means whereby the wafers housed in a wafer cassette are transported one by one successively to said metrology and each treating unit, and a transport chamber provided with a wafer cassette inlet for receiving a cassette containing sheets of wafer to be etched, in which said metrology, etching unit, ashing unit, wetting unit, drying unit and transport means are connected by a depressurizable transport passage.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: December 14, 2004
    Assignees: Hitachi, Ltd., Trecenti Technologies, Inc., Hitachi High-Technologies, Inc.
    Inventors: Akira Kagoshima, Hideyuki Yamamoto, Yoshimi Torii, Tatehito Usui
  • Publication number: 20040235310
    Abstract: A method and apparatus for measuring a potential difference for plasma processing with a plasma processing apparatus that processes a sample by introducing a gas into a vacuum chamber and generates plasma. A light-emitting portion is formed on a measurement-use sample of the sample to be processed and a current flows into the light-emitting portion according to a potential difference that has been generated across the light-emitting portion. An intensity of light emitted from the light-emitting portion according to a predetermined light intensity is measured and a potential difference on the measurement-use sample according to a predetermined light intensity is measured.
    Type: Application
    Filed: July 1, 2004
    Publication date: November 25, 2004
    Inventors: Tatehito Usui, Tetsuo Ono, Ryoji Nishio, Kazue Takahashi, Nobuyuki Mise
  • Patent number: 6815228
    Abstract: A standard pattern of a differential value of an interference light is set with respect to a predetermined film thickness of a first member to be processed. The standard pattern uses a wavelength as a parameter. Then, an intensity of an interference light of a second member to be processed, composed just like the first member, is measured with respect to each of a plurality of wavelengths so as to obtain a real pattern of an differential value of the measured interference light intensity. The real pattern also uses a wavelength as a parameter. Then, the film thickness of the second member is obtained according to the standard pattern and the real pattern of the differential value.
    Type: Grant
    Filed: March 5, 2001
    Date of Patent: November 9, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Tatehito Usui, Takashi Fujii, Motohiko Yoshigai, Tetsunori Kaji
  • Patent number: 6797529
    Abstract: A measuring apparatus includes an irradiator which irradiates measuring light from a back of a substrate as the measuring light is totally reflectable from both first and second surfaces formed on the surface sides of the substrate, and a measurement unit which causes reflected lights of the measuring light irradiated by the irradiator means and reflected from the first and second surfaces to interfere with each other to thereby measure a distance between the first and second surfaces.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: September 28, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Toru Otsubo, Tatehito Usui