Abstract: A semiconductor structure. The structure includes first source/drain located in a first source/drain region. The structure includes a second source/drain located in a second source/drain region. The structure includes a plurality of semiconductor nanosheets located between the first source/drain and the second source/drain in a gate region. The structure includes an insulating layer separating the first source drain from a bulk substrate. The bulk substrate may have a first horizontal surface in the gate region, a second horizontal surface in the first source/drain region, and a connecting surface forming an at least partially vertical connection between the first horizontal surface and the second horizontal surface. The insulating layer may be directly on the second horizontal surface and the connecting surface.

Abstract: The present invention relates generally to semiconductor devices and more particularly, to a structure and method of forming a contact silicide on a source-drain (S-D) region of a field effect transistor (FET) having extensions by using an undercut etch and a salicide process. A method of forming a contact silicide extension is disclosed. The method may include: forming an undercut region below a dielectric layer and above a source-drain region, the undercut region located directly below a bottom of a contact trench and extending below the dielectric layer to a gate spacer formed on a sidewall of a gate stack; and forming a contact silicide in the undercut region, the contact silicide in direct contact with the source-drain region.

Abstract: Semiconductor devices and methods of making the same include forming a stack of alternating layers of channel material and sacrificial material. The sacrificial material is etched away to free the layers of channel material. A gate stack is formed around the layers of channel material. At least one layer of channel material is deactivated. Source and drain regions are formed in contact with the at least one layer of active channel material.

Abstract: Techniques for increasing Weff VFET devices are provided. In one aspect, a method of forming a fin structure includes: depositing a hardmask onto a substrate; depositing a mandrel material onto the hardmask; patterning the mandrel material along a first direction to form first mandrels; forming first spacers alongside the first mandrels; forming second mandrels in between the first mandrels; pattering the first/second mandrels along a second direction perpendicular to the first direction; forming second spacers, perpendicular to the first spacers, alongside the first/second mandrels; selectively removing the first/second mandrels leaving behind a ladder-shaped pattern formed by the first/second spacers; transferring the ladder-shaped pattern to the hardmask and then to the substrate. A method of forming a VFET device, a VFET fin structure, and a VFET device are also provided.

Abstract: A method for forming a semiconductor device comprises forming a fin in a bulk semiconductor substrate and depositing a first insulator layer over portions of the bulk semiconductor substrate adjacent to the fin. The method further includes removing portions of the first insulator layer to reduce a thickness of the first insulator layer and expose a sidewall of the fin. An etch stop layer is deposited on the first insulator layer. A gate stack is formed over a channel region of the fin and over portions of the etch stop layer. A portion of the bulk semiconductor substrate is removed to expose portions of the etch stop layer and the fin, and a second insulator layer is deposited over exposed portions of the fin and the etch stop layer.

Abstract: A method of forming a semiconductor structure includes depositing a gate dielectric layer lining a recess of a gate structure formed on a substrate with a first portion of the gate dielectric layer covering sidewalls of the recess and a second portion of the gate dielectric layer covering a bottom of the recess. A protective layer is deposited above the gate dielectric layer and then recessed selectively to the gate dielectric layer so that a top surface of the protective layer is below of the recess. The first portion of the gate dielectric layer is recessed until a top of the first portion of the gate dielectric layer is approximately coplanar with the top surface of the protective layer. The protective layer is removed and a conductive barrier is deposited above the recessed first portion of the gate dielectric layer to cut a diffusion path to the gate dielectric layer.

Abstract: Embodiments are directed to a method of fabricating inner spacers of a nanosheet FET. The method includes forming sacrificial and channel nanosheets over a substrate, removing sidewall portions of the sacrificial nanosheet, and forming a dielectric that extends over the channel nanosheet and within a space that was occupied by the removed sidewall portions of the sacrificial nanosheet. The method further includes forming a top protective spacer over the channel nanosheet and the dielectric, as well as applying a directional etch to the top protective spacer, the channel nanosheet, and the dielectric, wherein the directional etch is configured to be selective to the channel nanosheet and the dielectric, wherein the directional etch is configured to not be selective to the top protective spacer, and wherein applying the directional etch etches portions of the channel nanosheet and portions of the flowable dielectric that are not under the top dielectric.

Abstract: A vertical FET structure includes a bottom source-drain region disposed on a substrate of the first type; a recessed first heterostructure layer disposed on the bottom source-drain region; a first fin disposed on the bottom source-drain region; a dielectric inner spacer disposed on the recessed first heterostructure; an outer spacer disposed on the inner spacer; a high-k and metal gate layer disposed on the outer spacer, the inner spacer, and the channel layer; an interlayer dielectric oxide disposed between the first fin and the outer spacer; a recessed second heterostructure layer disposed on top of the substrate of the first type and high-k and metal gate layer; a dielectric inner spacer disposed on the recessed second heterostructure layer; and a top source-drain region layer disposed on the dielectric inner spacer and recessed second heterostructure layer resulting in the vertical FET. A method for forming the vertical FET is also provided.

Abstract: Techniques for forming a metastable phosphorous P-doped silicon Si source drain contacts are provided. In one aspect, a method for forming n-type source and drain contacts includes the steps of: forming a transistor on a substrate; depositing a dielectric over the transistor; forming contact trenches in the dielectric that extend down to source and drain regions of the transistor; forming an epitaxial material in the contact trenches on the source and drain regions; implanting P into the epitaxial material to form an amorphous P-doped layer; and annealing the amorphous P-doped layer under conditions sufficient to form a crystalline P-doped layer having a homogenous phosphorous concentration that is greater than about 1.5×1021 atoms per cubic centimeter (at./cm3). Transistor devices are also provided utilizing the present P-doped Si source and drain contacts.

Abstract: The disclosure is directed to an integrated circuit structure and method of forming the same. The integrated circuit structure may include: a first device region including: a floating gate structure substantially surrounding a first fin that is over a substrate; a first bottom source/drain within the substrate, and beneath the first fin and the floating gate structure; a first top source/drain over the first fin and the floating gate structure; a first spacer substantially surrounding the first top source/drain and disposed over the floating gate structure; and a gate structure substantially surrounding and insulated from the floating gate structure, the gate structure being disposed over the substrate and having a height greater than a height of the floating gate.

Abstract: A method of forming a fin field effect transistor (finFET), including forming a temporary gate structure having a sacrificial gate layer and a dummy gate layer on the sacrificial gate layer, forming a gate spacer layer on each sidewall of the temporary gate structure, forming a source/drain spacer layer on the outward-facing sidewall of each gate spacer layer, removing the dummy gate layer to expose the sacrificial gate layer, removing the sacrificial gate layer to form a plurality of recessed cavities, and forming a gate structure, where the gate structure occupies at least a portion of the plurality of recessed cavities.

Abstract: Embodiments are directed to a method and resulting structures for a vertical field effect transistor (VFET) having an embedded bottom metal contact. A semiconductor fin is formed on a doped region of a substrate. A portion of the doped region adjacent to the semiconductor fin is recessed and an embedded contact is formed on the recessed portion. A material of the conductive rail is selected such that a conductivity of the embedded contact is higher than a conductivity of the doped region.

Abstract: A technique relates to fabricating a pFET device and nFET device. A contact trench is formed through an inter-level dielectric layer (ILD) and a spacer layer. The ILD is formed over the spacer layer. The contact trench exposes a p-type source/drain region of the pFET and exposes an n-type source/drain region of the NFET. A gate stack is included within the spacer layer. A p-type alloyed layer is formed on top of the p-type source/drain region in the pFET and on top of the n-type source/drain region of the nFET. The p-type alloyed layer on top of the n-type source/drain region of the nFET is converted into a metallic alloyed layer. A metallic liner layer is formed in the contact trench such that the metallic liner layer is on top of the p-type alloyed layer of the pFET and on top of the metallic alloyed layer of the nFET.

Abstract: A finFET semiconductor device includes at least one semiconductor fin on an upper surface of a substrate. The semiconductor fin includes a channel region interposed between opposing source/drain regions. A gate stack is on the upper surface of the substrate and wraps around sidewalls and an upper surface of only the channel region. The channel region further includes a condensed portion formed of a first semiconductor material and a second semiconductor material. The source/drain regions are formed of the first semiconductor material while excluding the second semiconductor material.

Abstract: Transistors including one or more semiconductor fins formed on a substrate. The one or more semiconductor fins are thinner in a channel region than in source and drain regions and have rounded corners. There is a gate stack on the channel region of the one or more semiconductor fins.

Abstract: A method of forming a fin field effect transistor (finFET), including forming a temporary gate structure having a sacrificial gate layer and a dummy gate layer on the sacrificial gate layer, forming a gate spacer layer on each sidewall of the temporary gate structure, forming a source/drain spacer layer on the outward-facing sidewall of each gate spacer layer, removing the dummy gate layer to expose the sacrificial gate layer, removing the sacrificial gate layer to form a plurality of recessed cavities, and forming a gate structure, where the gate structure occupies at least a portion of the plurality of recessed cavities.

Abstract: A semiconductor device including at least one fin extending upward from a substrate and a gate on the substrate, wherein the gate includes outer sidewalls, wherein the fin extend through a width of the gate. A spacer material can be adjacent to the outer sidewalls of the gate, wherein a top surface of the spacer material is below the top surface of the gate and above the top surface of the fin. The semiconductor device can also include an epitaxial semiconductor layer over the fins on each side of the spacer material. A low-k dielectric material can be deposited above each epitaxial semiconductor layer. The semiconductor device also includes a dielectric top layer forming a top surface of the transistor, wherein the dielectric top layer seals an air gap between the top surface of the fins and the dielectric top layer.

Abstract: Electrostatic discharge (ESD) devices and methods of manufacture are provided. The method includes forming a plurality of fin structures and a mesa structure from semiconductor material. The method further includes forming an epitaxial material with doped regions on the mesa structure and forming gate material over at least the plurality of fin structures. The method further includes planarizing at least the gate material such that the gate material and the epitaxial material are of a same height. The method further includes forming contacts in electrical connection with respective ones of the doped regions of the epitaxial material.

Abstract: An electrical device including a first semiconductor device having a silicon and germanium containing source and drain region, and a second semiconductor device having a silicon containing source and drain region. A first device contact to at least one of said silicon and germanium containing source and drain region of the first semiconductor device including a metal liner of an aluminum titanium and silicon alloy and a first tungsten fill. A second device contact is in contact with at least one of the silicon containing source and drain region of the second semiconductor device including a material stack of a titanium oxide layer and a titanium layer. The second device contact may further include a second tungsten fill.

Abstract: The present invention provides stacked VFET devices. In one aspect, a method of forming a stacked VFET device includes: patterning a fin(s) in a wafer having a vertical fin channel of a VFET1 separated from a vertical fin channel of a VFET2 by an insulator; forming a bottom source and drain of the VFET1 below the vertical fin channel of the VFET1; forming a gate of the VFET1 alongside the vertical fin channel of the VFET1; forming a gate of the VFET2 alongside the vertical fin channel of the VFET2; forming a top source and drain of the VFET1 above the vertical fin channel of the VFET1; forming a bottom source and drain of the VFET2 below the vertical fin channel of the VFET2; and forming a top source and drain of the VFET2 above the vertical fin channel of the VFET2. A stacked VFET device is also provided.