Patents by Inventor Tenko Yamashita

Tenko Yamashita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10236363
    Abstract: Device structures and fabrication methods for a vertical field-effect transistor. A semiconductor fin is formed that projects from a first source/drain region. A first spacer layer is formed on the first source/drain region. A dielectric layer is formed that extends in the vertical direction from the first spacer layer to a top surface of the semiconductor fin. The dielectric layer is recessed in the vertical direction, and a second spacer layer is formed on the recessed dielectric layer such that the dielectric layer is located in the vertical direction between the first spacer layer and the second spacer layer. After the dielectric layer is removed to open a space between the first spacer layer and the second spacer layer, a gate electrode is formed in the space. The vertical field-effect transistor has a gate length that is equal to a thickness of the recessed dielectric layer.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: March 19, 2019
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ruilong Xie, Chun-chen Yeh, Kangguo Cheng, Tenko Yamashita
  • Patent number: 10229987
    Abstract: A method of making a semiconductor device includes forming a fin in a substrate; depositing a first spacer material to form a first spacer around the fin; depositing a second spacer material to form a second spacer over the first spacer; recessing the first spacer and the second spacer; removing the first spacer; and performing an epitaxial growth process to form epitaxial growth on an end of the fin, along a sidewall of the fin, and adjacent to the fin.
    Type: Grant
    Filed: November 17, 2017
    Date of Patent: March 12, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES, INC.
    Inventors: Kangguo Cheng, Zuoguang Liu, Ruilong Xie, Tenko Yamashita
  • Patent number: 10229915
    Abstract: A semiconductor structure and a method for fabricating the same. The semiconductor structure includes a substrate and a bonding layer in contact with a top surface of the substrate. At least one transistor contacts the bonding layer. The transistor includes at least one gate structure disposed on and in contact with a bottom surface of a semiconductor layer of the transistor. The semiconductor further includes a capacitor disposed adjacent to the transistor. The capacitor contacts the semiconductor layer of the transistor and extends down into the substrate. The method includes forming at least one transistor and then flipping the transistor. After the transistor has been flipped, the transistor is bonded to a new substrate. An initial substrate of the transistor is removed to expose a semiconductor layer. A capacitor is formed adjacent to the transistor and contacts with the semiconductor layer. A contact node is formed adjacent to the capacitor.
    Type: Grant
    Filed: December 12, 2017
    Date of Patent: March 12, 2019
    Assignee: International Business Machines Corporation
    Inventors: Terence B. Hook, Joshua M. Rubin, Tenko Yamashita
  • Patent number: 10229905
    Abstract: Electrostatic discharge (ESD) devices and methods of manufacture are provided. The method includes forming a plurality of fin structures and a mesa structure from semiconductor material. The method further includes forming an epitaxial material with doped regions on the mesa structure and forming gate material over at least the plurality of fin structures. The method further includes planarizing at least the gate material such that the gate material and the epitaxial material are of a same height. The method further includes forming contacts in electrical connection with respective ones of the doped regions of the epitaxial material.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: March 12, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Huiming Bu, Junjun Li, Theodorus E. Standaert, Tenko Yamashita
  • Patent number: 10229982
    Abstract: A semiconductor device includes a gate disposed over a substrate; a source region and a drain region on opposing sides of the gate; and a pair of trench contacts over and abutting an interfacial layer portion of at least one of the source region and the drain region; wherein the interfacial layer includes boron in an amount in a range from about 5×1021 to about 5×1022 atoms/cm2.
    Type: Grant
    Filed: June 22, 2017
    Date of Patent: March 12, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chia-Yu Chen, Zuoguang Liu, Sanjay C. Mehta, Tenko Yamashita
  • Patent number: 10224207
    Abstract: A method of making a semiconductor device includes forming a recessed fin in a substrate, the recessed fin being substantially flush with a surface of the substrate; performing an epitaxial growth process over the recessed fin to form a source/drain over the recessed fin; and disposing a conductive metal around the source/drain.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: March 5, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Ruilong Xie, Tenko Yamashita
  • Patent number: 10224417
    Abstract: A method of forming a fin field effect transistor (finFET), including forming a temporary gate structure having a sacrificial gate layer and a dummy gate layer on the sacrificial gate layer, forming a gate spacer layer on each sidewall of the temporary gate structure, forming a source/drain spacer layer on the outward-facing sidewall of each gate spacer layer, removing the dummy gate layer to expose the sacrificial gate layer, removing the sacrificial gate layer to form a plurality of recessed cavities, and forming a gate structure, where the gate structure occupies at least a portion of the plurality of recessed cavities.
    Type: Grant
    Filed: April 14, 2017
    Date of Patent: March 5, 2019
    Assignee: International Business Machines Corporation
    Inventors: Veeraraghavan S. Basker, Zuoguang Liu, Tenko Yamashita, Chun-Chen Yeh
  • Patent number: 10224420
    Abstract: A method of forming a semiconductor device that includes forming a fin structure from a bulk semiconductor substrate and forming an isolation region contacting a lower portion of a sidewall of the fin structure, wherein an upper portion of the sidewall of the fin structure is exposed. A sacrificial spacer is formed on the upper portion of the sidewall of the fin structure. The isolation regions are recessed to provide an exposed section of the sidewall of the fin structure. A doped semiconductor material is formed on the exposed section of the lower portion of the sidewall of the fin structure. Dopant is diffused from the doped semiconductor material to a base portion of the fin structure.
    Type: Grant
    Filed: July 21, 2017
    Date of Patent: March 5, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Veeraraghavan S. Basker, Zuoguang Liu, Tenko Yamashita, Chun-Chen Yeh
  • Patent number: 10217672
    Abstract: A device includes, among other things, a first vertical transistor device positioned above a semiconductor substrate. The first vertical transistor device includes a first gate structure, a first top spacer positioned above the first gate structure and having a first thickness in a vertical direction, and a first doped top source/drain structure positioned above the first top spacer. A second vertical transistor device positioned above the semiconductor substrate includes a second gate structure, a second top spacer positioned above the second gate structure and having a second thickness in a vertical direction less than the first thickness, and a second doped top source/drain structure positioned above the second top spacer.
    Type: Grant
    Filed: February 6, 2018
    Date of Patent: February 26, 2019
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ruilong Xie, Chun-Chen Yeh, Tenko Yamashita, Kangguo Cheng
  • Patent number: 10211207
    Abstract: A method for fabricating a semiconductor device includes accessing source/drain regions (S/D) in an n-type field effect transistor (NFET) region and in a p-type field effect transistor (PFET) region. First alloy elements are implanted in the S/D regions in the NFET region, and second alloy elements are implanted in the PFET region with the NFET region blocked. The first and second alloy elements form respective amorphized layers on the S/D regions in respective NFET and PFET regions. The amorphized layers are recrystallized to form metastable recrystallized interfaces using an epitaxy process wherein the metastable recrystallized interfaces formed in respective NFET and PFET regions exceed solubility of the first and second alloy elements in respective materials of the S/D regions in the NFET and PFET regions. Contacts to the metastable recrystallized layers of the S/D regions in the NFET and PFET regions are concurrently formed.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: February 19, 2019
    Assignee: International Business Machines Corporation
    Inventors: Praneet Adusumilli, Oleg Gluschenkov, Dechao Guo, Zuoguang Liu, Rajasekhar Venigalla, Tenko Yamashita
  • Patent number: 10211225
    Abstract: A method including patterning a continuous fin having a first segment and a second segment in a semiconductor layer, the first segment is arranged at an angle relative to the second line segment, and forming a first gate and a second gate substantially parallel to each other, the first gate substantially covering sides and a top of a portion of the first segment of the continuous fin, the second gate substantially covering sides and a top of a portion of the second segment of the continuous fin.
    Type: Grant
    Filed: June 19, 2018
    Date of Patent: February 19, 2019
    Assignee: International Business Machines Corporation
    Inventors: Effendi Leobandung, Tenko Yamashita
  • Patent number: 10211094
    Abstract: An electrical device including a first semiconductor device having a silicon and germanium containing source and drain region, and a second semiconductor device having a silicon containing source and drain region. A first device contact to at least one of said silicon and germanium containing source and drain region of the first semiconductor device including a metal liner of an aluminum titanium and silicon alloy and a first tungsten fill. A second device contact is in contact with at least one of the silicon containing source and drain region of the second semiconductor device including a material stack of a titanium oxide layer and a titanium layer. The second device contact may further include a second tungsten fill.
    Type: Grant
    Filed: July 5, 2017
    Date of Patent: February 19, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.
    Inventors: Hiroaki Niimi, Shariq Siddiqui, Tenko Yamashita
  • Publication number: 20190051659
    Abstract: The disclosure is directed to an integrated circuit structure and method of forming the same. The integrated circuit structure may include: a first device region including: a floating gate structure substantially surrounding a first fin that is over a substrate; a first bottom source/drain within the substrate, and beneath the first fin and the floating gate structure; a first top source/drain over the first fin and the floating gate structure; a first spacer substantially surrounding the first top source/drain and disposed over the floating gate structure; and a gate structure substantially surrounding and insulated from the floating gate structure, the gate structure being disposed over the substrate and having a height greater than a height of the floating gate.
    Type: Application
    Filed: August 10, 2017
    Publication date: February 14, 2019
    Inventors: Ruilong Xie, Chun-Chen Yeh, Tenko Yamashita, Kangguo Cheng
  • Patent number: 10199480
    Abstract: A semiconductor structure includes a semiconductor substrate, a bottom source/drain layer for a first vertical transistor over the semiconductor substrate, a vertical channel over the source/drain layer, and a metal gate wrapped around the vertical channel, the vertical channel having a fixed height relative to the metal gate at an interface therebetween. The semiconductor structure further includes a top source/drain layer over the vertical channel, and a self-aligned contact to each of the top and bottom source/drain layer and the gate. The semiconductor structure can be realized by providing a semiconductor substrate with a bottom source/drain layer thereover, forming a vertical channel over the bottom source/drain layer, forming a dummy gate wrapped around the vertical channel, and forming a bottom spacer layer and a top spacer layer around a top portion and a bottom portion, respectively, of the vertical channel, a remaining center portion of the vertical channel defining a fixed vertical channel height.
    Type: Grant
    Filed: September 29, 2016
    Date of Patent: February 5, 2019
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ruilong Xie, Tenko Yamashita, Kangguo Cheng, Chun-Chen Yeh
  • Patent number: 10199464
    Abstract: Techniques for VFET top source and drain epitaxy are provided. In one aspect, a method of forming a VFET includes: patterning a fin to form a bottom source/drain region and a fin channel of the VFET; forming bottom spacers on the bottom source/drain region; depositing a high-? gate dielectric onto the bottom spacers and along sidewalls of the fin channel; forming gates over the bottom spacers; forming top spacers on the gates; partially recessing the fin channel to create a trench between the top spacers; forming a nitride liner along sidewalls of the trench; fully recessing the fin channel through the trench such that side portions of the fin channel remain intact; and forming a doped epitaxial top source and drain region over the fin channel. Methods not requiring a nitride liner and VFET formed using the present techniques are also provided.
    Type: Grant
    Filed: February 21, 2017
    Date of Patent: February 5, 2019
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Cheng Chi, Chi-Chun Liu, Ruilong Xie, Tenko Yamashita, Chun-Chen Yeh
  • Publication number: 20190035913
    Abstract: A substrate structure having a set of nanosheet layers and a set of sacrificial layers stacked upon a substrate is received and a dummy gate is formed upon the nanosheet layers and the sacrificial layers. A portion of a subset of the set of sacrificial layers and a subset of the set of nanosheet layers is etched. A portion of a subset of the subset of sacrificial layers is etched to create divots within the sacrificial layers. A divot fill layer is deposited. The divot fill layer is etched to form an inner spacer between the nanosheet layers. A source/drain region is formed adjacent to the nanosheet layers and the divots. A remaining portion of the subset of the sacrificial layers is removed. The subset of the nanosheet layers is etched to a desired channel thickness producing faceted surfaces between the subset of nanosheet layers and the inner spacer.
    Type: Application
    Filed: May 16, 2018
    Publication date: January 31, 2019
    Applicant: International Business Machines Corporation
    Inventors: Kangguo Cheng, Nicolas Loubet, Ruilong Xie, Tenko Yamashita, Chun-Chen Yeh
  • Publication number: 20190035911
    Abstract: A substrate structure having a set of nanosheet layers and a set of sacrificial layers stacked upon a substrate is received and a dummy gate is formed upon the nanosheet layers and the sacrificial layers. A portion of a subset of the set of sacrificial layers and a subset of the set of nanosheet layers is etched. A portion of a subset of the subset of sacrificial layers is etched to create divots within the sacrificial layers. A divot fill layer is deposited. The divot fill layer is etched to form an inner spacer between the nanosheet layers. A source/drain region is formed adjacent to the nanosheet layers and the divots. A remaining portion of the subset of the sacrificial layers is removed. The subset of the nanosheet layers is etched to a desired channel thickness producing faceted surfaces between the subset of nanosheet layers and the inner spacer.
    Type: Application
    Filed: July 25, 2017
    Publication date: January 31, 2019
    Applicant: International Business Machines Corporation
    Inventors: Kangguo Cheng, NICOLAS LOUBET, Ruilong Xie, TENKO YAMASHITA, CHUN-CHEN YEH
  • Publication number: 20190019733
    Abstract: This disclosure relates to a method of forming nanosheet devices including: forming a first and second nanosheet stack on a substrate, the first and the second nanosheet stacks including a plurality of vertically spaced nanosheets disposed on the substrate and separated by a plurality of spacing members, each of the plurality of spacing members including a sacrificial layer and a pair of inner spacers formed on lateral ends of the sacrificial layer; growing a pair of epitaxial regions adjacent to the first and second nanosheet stacks from each of the plurality of nanosheets such that each of the plurality of inner spacers is enveloped by one of the epitaxial regions; covering the first nanosheet stack with a mask; and forming a pair of p-type source/drain regions on the second nanosheet stack, each of the pair of p-type source/drain regions being adjacent to the epitaxial regions on the second nanosheet stack.
    Type: Application
    Filed: September 18, 2018
    Publication date: January 17, 2019
    Inventors: Ruilong Xie, Cheng Chi, Pietro Montanini, Tenko Yamashita, Nicolas Loubet
  • Patent number: 10177223
    Abstract: A semiconductor device including at least one fin extending upward from a substrate and a gate on the substrate, wherein the gate includes outer sidewalls, wherein the fin extend through a width of the gate. A spacer material can be adjacent to the outer sidewalls of the gate, wherein a top surface of the spacer material is below the top surface of the gate and above the top surface of the fin. The semiconductor device can also include an epitaxial semiconductor layer over the fins on each side of the spacer material. A low-k dielectric material can be deposited above each epitaxial semiconductor layer. The semiconductor device also includes a dielectric top layer forming a top surface of the transistor, wherein the dielectric top layer seals an air gap between the top surface of the fins and the dielectric top layer.
    Type: Grant
    Filed: September 7, 2017
    Date of Patent: January 8, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Darsen D. Lu, Xin Miao, Tenko Yamashita
  • Patent number: 10177237
    Abstract: A semiconductor device that includes a gate structure on a channel region of a semiconductor device. Source and drain regions may be present on opposing sides of the channel region. The semiconductor device may further include a composite gate sidewall spacer present on a sidewall of the gate structure. The composite gate sidewall spacer may include a first composition portion having an air gap encapsulated therein, and a second composition portion that is entirely solid and present atop the first composition portion.
    Type: Grant
    Filed: October 12, 2017
    Date of Patent: January 8, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, GLOBALFOUNDRIES INC.
    Inventors: Kangguo Cheng, Ruilong Xie, Tenko Yamashita