Patents by Inventor Teruaki OCHIAI

Teruaki OCHIAI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11670770
    Abstract: A positive electrode active material has a small difference in a crystal structure between the charged state and the discharged state. For example, the crystal structure and volume of the positive electrode active material, which has a layered rock-salt crystal structure in the discharged state and a pseudo-spinel crystal structure in the charged state at a high voltage of approximately 4.6 V, are less likely to be changed by charging and discharging as compared with those of a known positive electrode active material. In order to form the positive electrode active material having the pseudo-spinel crystal structure in the charged state, it is preferable that a halogen source such as a fluorine and a magnesium source be mixed with particles of a composite oxide containing lithium, a transition metal, and oxygen, which is synthesized in advance, and then the mixture be heated at an appropriate temperature for an appropriate time.
    Type: Grant
    Filed: September 29, 2020
    Date of Patent: June 6, 2023
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Masahiro Takahashi, Mayumi Mikami, Yohei Momma, Teruaki Ochiai, Jyo Saitou
  • Patent number: 11664488
    Abstract: A positive electrode active material which can improve cycle characteristics of a secondary battery is provided. Two kinds of regions are provided in a superficial portion of a positive electrode active material such as lithium cobaltate which has a layered rock-salt crystal structure. The inner region is a non-stoichiometric compound containing a transition metal such as titanium, and the outer region is a compound of representative elements such as magnesium oxide. The two kinds of regions each have a rock-salt crystal structure. The inner layered rock-salt crystal structure and the two kinds of regions in the superficial portion are topotaxy; thus, a change of the crystal structure of the positive electrode active material generated by charging and discharging can be effectively suppressed.
    Type: Grant
    Filed: March 7, 2022
    Date of Patent: May 30, 2023
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Teruaki Ochiai, Takahiro Kawakami, Mayumi Mikami, Yohei Momma, Masahiro Takahashi, Ayae Tsuruta
  • Patent number: 11616231
    Abstract: A positive electrode active material having high capacity and excellent cycle performance is provided. The positive electrode active material has a small difference in a crystal structure between the charged state and the discharged state. For example, the crystal structure and volume of the positive electrode active material, which has a layered rock-salt crystal structure in the discharged state and a pseudo-spinel crystal structure in the charged state at a high voltage of approximately 4.6 V, are less likely to be changed by charge and discharge as compared with those of a known positive electrode active material.
    Type: Grant
    Filed: May 23, 2022
    Date of Patent: March 28, 2023
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Mayumi Mikami, Aya Uchida, Yumiko Yoneda, Yohei Momma, Masahiro Takahashi, Teruaki Ochiai
  • Publication number: 20230074610
    Abstract: An active material layer that has a high filling rate and a higher density and is formed using a small amount of conductive additive is provided. A positive electrode active material layer includes a first carbon material and a second carbon material, which is more likely to aggregate than the first carbon material, and mixing is performed such that the weight of the second carbon material is more than or equal to 1.5 times and less than or equal to 20 times that of the first carbon material, thereby preventing the aggregation of the second carbon material and the aggregation of the first carbon material and reducing the proportion of the aggregated portions.
    Type: Application
    Filed: March 2, 2021
    Publication date: March 9, 2023
    Inventors: Teruaki OCHIAI, Yumiko YONEDA, Kazutaka KURIKI, Shunpei YAMAZAKI
  • Publication number: 20230045920
    Abstract: A positive electrode active material having a crystal structure that is unlikely to be broken by repeated charging and discharging is provided. A positive electrode active material with high charge and discharge capacity is provided. One embodiment of the present invention is a positive electrode active material containing lithium, cobalt, nickel, and oxygen; in which a molar ratio of lithium, cobalt, and nickel is lithium: cobalt: nickel=1:1?x: x (0.3<x<0.75); in which the average of a bond distance between cobalt and oxygen and a bond distance between nickel and oxygen is longer than or equal to 1.94×10?10 m and shorter than or equal to 2.
    Type: Application
    Filed: January 6, 2021
    Publication date: February 16, 2023
    Inventors: Jo SAITO, Yohei MOMMA, Mayumi MIKAMI, Teruaki OCHIAI, Shunpei YAMAZAKI
  • Publication number: 20230052866
    Abstract: A positive electrode active material having a crystal structure that is unlikely to be broken by repeated charging and discharging is provided. A positive electrode active material with high charge and discharge capacity is provided. A positive electrode active material including lithium, cobalt, nickel, magnesium, and oxygen, in which the a-axis lattice constant of an outermost surface layer of the positive electrode active material is larger than the a-axis lattice constant of an inner portion and in which the c-axis lattice constant of the outermost surface layer is larger than the c-axis lattice constant of the inner portion. A rate of change between the a-axis lattice constant of the outermost surface layer and the a-axis lattice constant of the inner portion is preferably larger than 0 and less than or equal to 0.
    Type: Application
    Filed: December 15, 2020
    Publication date: February 16, 2023
    Inventors: Mayumi MIKAMI, Jo SAITO, Teruaki OCHIAI, Yohei MOMMA, Yoshimi NAKASHIMA, Yoshiharu ASADA, Kazuki TANEMURA
  • Publication number: 20230051128
    Abstract: A positive electrode active material particle with little deterioration is provided. A power storage device with little deterioration is provided. A highly safe power storage device is provided. The positive electrode active material particle includes a first crystal grain, a second crystal grain, and a crystal grain boundary positioned between the crystal grain and the second crystal grain; the first crystal grain and the second crystal grain include lithium, a transition metal, and oxygen; the crystal grain boundary includes magnesium and oxygen; and the positive electrode active material particle includes a region where the ratio of the atomic concentration of magnesium in the crystal grain boundary to the atomic concentration of the transition metal in first crystal grain and the second crystal grain is greater than or equal to 0.010 and less than or equal to 0.50.
    Type: Application
    Filed: October 31, 2022
    Publication date: February 16, 2023
    Applicant: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
    Inventors: Masahiro TAKAHASHI, Teruaki OCHIAI, Yohei MOMMA, Ayae TSURUTA
  • Publication number: 20230044210
    Abstract: A secondary battery with favorable cycle performance is provided. Alternatively, a secondary battery with higher capacity is provided. A positive electrode active material layer including a first graphene layer, a second graphene layer, and a positive electrode active material. The first graphene layer includes a first region covering the positive electrode active material. The second graphene layer includes a second region covering the positive electrode active material and a third region overlapping with the first region. The first region includes a plane positioned between the positive electrode active material and the third region and formed of arranged six-membered carbon rings. The positive electrode active material includes a fourth region with a layered rock-salt structure. A lithium layer with a layered rock-salt structure included in the fourth region is substantially perpendicular to the plane formed of six-membered carbon rings and included in the second region.
    Type: Application
    Filed: December 16, 2020
    Publication date: February 9, 2023
    Applicant: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Shunpei YAMAZAKI, Mayumi MIKAMI, Kazutaka KURIKI, Yumiko YONEDA, Teruaki OCHIAI, Yuji IWAKI
  • Publication number: 20230028284
    Abstract: A method for manufacturing a novel electrode is provided. The method includes the steps of applying, to a current collector, a mixture comprising an active material, a conductive additive comprising a graphene compound, a binder, and a dispersion medium; performing a drying treatment on the mixture; performing a heat treatment on the mixture at a temperature higher than a temperature of the drying treatment; reducing the graphene compound in the mixture by a chemical reaction using a reducing agent; and performing a thermal reduction treatment on the mixture at a temperature higher than the temperature of the heat treatment.
    Type: Application
    Filed: December 21, 2020
    Publication date: January 26, 2023
    Inventors: Teruaki OCHIAI, Yumiko YONEDA, Kazuhei NARITA, Kazutaka KURIKI
  • Publication number: 20230014507
    Abstract: To provide a method of forming a positive electrode active material with high productivity. To provide a manufacturing apparatus capable of forming a positive electrode active material with high productivity. Provided is a method of forming a positive electrode active material including lithium, a transition metal, oxygen, and fluorine. An adhesion preventing step is performed during heating of an object. Examples of the adhesion preventing step include stirring by rotating a furnace during the heating, stirring by vibrating a container containing an object during the heating, and crushing performed between the plurality of heating steps. By these manufacturing methods, a positive electrode active material having favorable distribution of an additive at the surface portion can be formed.
    Type: Application
    Filed: December 1, 2020
    Publication date: January 19, 2023
    Inventors: Yohei MOMMA, Jo SAITO, Teruaki OCHIAI, Mayumi MIKAMI
  • Publication number: 20230009782
    Abstract: To provide a secondary battery in which a side reaction does not easily occur at an interface between a positive electrode active material and a solid electrolyte, an interface between the positive electrode active material and a positive electrode current collector, or the like even when charge and discharge are repeated. In one embodiment of the present invention, a buffer layer or a protective layer is provided on a current collector surface or between a current collector layer and an active material layer to prevent deterioration such as oxidation of the current collector. As the buffer layer or the protective layer, it is possible to use a titanium compound such as titanium oxide, titanium oxide in which nitrogen is substituted for part of oxygen, titanium nitride, titanium nitride in which oxygen is substituted for part of nitrogen, or titanium oxynitride (TiOxNy, where 0<x<2 and 0<y<1).
    Type: Application
    Filed: November 27, 2020
    Publication date: January 12, 2023
    Inventors: Kazutaka KURIKI, Teruaki OCHIAI, Yumiko YONEDA, Shunpei YAMAZAKI
  • Patent number: 11545655
    Abstract: In manufacturing a storage battery electrode, a method for manufacturing a storage battery electrode with high capacity and stability is provided. As a method for preventing a mixture for forming an active material layer from becoming strongly basic, a first aqueous solution is formed by mixing an active material exhibiting basicity with an aqueous solution exhibiting acidity and including an oxidized derivative of a first conductive additive; a first mixture is formed by reducing the oxidized derivative of the first conductive additive by drying the first aqueous solution; a second mixture is formed by mixing a second conductive additive and a binder; a third mixture is formed by mixing the first mixture and the second mixture; and a current collector is coated with the third mixture. The strong basicity of the mixture for forming an active material layer is lowered; thus, the binder can be prevented from becoming gelled.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: January 3, 2023
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Takahiro Kawakami, Yohei Momma, Teruaki Ochiai, Tatsuya Ikenuma
  • Publication number: 20220371906
    Abstract: A positive electrode active material that has high capacity and excellent charge and discharge cycle performance for a secondary battery is provided. The positive electrode active material includes a group of particles including a first group of particles and a second group of particles. The group of particles includes lithium, cobalt, nickel, aluminum, magnesium, oxygen, and fluorine. When the number of cobalt atoms included in the group of particles is taken as 100, the number of nickel atoms is greater than or equal to 0.05 and less than or equal to 2, the number of aluminum atoms is greater than or equal to 0.05 and less than or equal to 2, and the number of magnesium atoms is greater than or equal to 0.1 and less than or equal to 6.
    Type: Application
    Filed: June 16, 2020
    Publication date: November 24, 2022
    Inventors: Kazuhei NARITA, Jo SAITO, Yohei MOMMA, Teruaki OCHIAI, Mayumi MIKAMI
  • Publication number: 20220352510
    Abstract: To increase capacity per weight of a power storage device, a particle includes a first region, a second region in contact with at least part of a surface of the first region and located on the outside of the first region, and a third region in contact with at least part of a surface of the second region and located on the outside of the second region. The first and the second regions contain lithium and oxygen. At least one of the first region and the second region contains manganese. At least one of the first and the second regions contains an element M. The first region contains a first crystal having a layered rock-salt structure. The second region contains a second crystal having a layered rock-salt structure. An orientation of the first crystal is different from an orientation of the second crystal.
    Type: Application
    Filed: June 29, 2022
    Publication date: November 3, 2022
    Inventors: Takahiro KAWAKAMI, Teruaki OCHIAI, Shuhei YOSHITOMI, Takuya HIROHASHI, Mako MOTOYOSHI, Yohei MOMMA, Junya GOTO
  • Patent number: 11489151
    Abstract: A positive electrode active material particle with little deterioration is provided. A power storage device with little deterioration is provided. A highly safe power storage device is provided. The positive electrode active material particle includes a first crystal grain, a second crystal grain, and a crystal grain boundary positioned between the crystal grain and the second crystal grain; the first crystal grain and the second crystal grain include lithium, a transition metal, and oxygen; the crystal grain boundary includes magnesium and oxygen; and the positive electrode active material particle includes a region where the ratio of the atomic concentration of magnesium in the crystal grain boundary to the atomic concentration of the transition metal in first crystal grain and the second crystal grain is greater than or equal to 0.010 and less than or equal to 0.50.
    Type: Grant
    Filed: May 1, 2018
    Date of Patent: November 1, 2022
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Masahiro Takahashi, Teruaki Ochiai, Yohei Momma, Ayae Tsuruta
  • Patent number: 11444274
    Abstract: A positive electrode active material particle with little deterioration is provided. A power storage device with little deterioration is provided. A highly safe power storage device is provided. The positive electrode active material particle includes a first crystal grain, a second crystal grain; and a crystal grain boundary positioned between the crystal grain and the second crystal grain; the first crystal grain and the second crystal grain include lithium, a transition metal, and oxygen; the crystal grain boundary includes magnesium and oxygen; and the positive electrode active material particle includes a region where the ratio of the atomic concentration of magnesium in the crystal grain boundary to the atomic concentration of the transition metal in first crystal grain and the second crystal grain is greater than or equal to 0.010 and less than or equal to 0.50.
    Type: Grant
    Filed: June 29, 2020
    Date of Patent: September 13, 2022
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Masahiro Takahashi, Teruaki Ochiai, Yohei Momma, Ayae Tsuruta
  • Publication number: 20220285681
    Abstract: A positive electrode active material having high capacity and excellent cycle performance is provided. The positive electrode active material has a small difference in a crystal structure between the charged state and the discharged state. For example, the crystal structure and volume of the positive electrode active material, which has a layered rock-salt crystal structure in the discharged state and a pseudo-spinel crystal structure in the charged state at a high voltage of approximately 4.6 V, are less likely to be changed by charge and discharge as compared with those of a known positive electrode active material.
    Type: Application
    Filed: May 23, 2022
    Publication date: September 8, 2022
    Applicant: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
    Inventors: Mayumi MIKAMI, Aya UCHIDA, Yumiko YONEDA, Yohei MOMMA, Masahiro TAKAHASHI, Teruaki OCHIAI
  • Publication number: 20220285673
    Abstract: Provided is a positive electrode active material which suppresses a reduction in capacity due to charge and discharge cycles when used in a lithium ion secondary battery. A covering layer is formed by segregation on a superficial portion of the positive electrode active material. The positive electrode active material includes a first region and a second region. The first region exists in an inner portion of the positive electrode active material. The second region exists in a superficial portion of the positive electrode active material and part of the inner portion thereof. The first region includes lithium, a transition metal, and oxygen. The second region includes magnesium, fluorine, and oxygen.
    Type: Application
    Filed: March 9, 2022
    Publication date: September 8, 2022
    Applicant: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
    Inventors: Takahiro KAWAKAMI, Teruaki OCHIAI, Yohei MOMMA, Ayae TSURUTA, Masahiro Takahashi, Mayumi MIKAMI
  • Publication number: 20220263089
    Abstract: A positive electrode active material, which has higher capacity and excellent charge and discharge cycle performance, for a lithium-ion secondary battery is provided. The positive electrode active material includes lithium, cobalt, magnesium, oxygen, and fluorine; when a pattern obtained by powder X ray diffraction using a CuK?1 ray is subjected to Rietveld analysis, the positive electrode active material has a crystal structure having a space group R-3m, a lattice constant of an a-axis is greater than 2.814×10(?10th power) m and less than 2.817×10(?10th power) m, and a lattice constant of a c-axis is greater than 14.05×10(?10th power) m and less than 14.07×10(?10th power) m; and in analysis by X-ray photoelectron spectroscopy, a relative value of a magnesium concentration is higher than or equal to 1.6 and lower than or equal to 6.0 with the cobalt concentration regarded as 1.
    Type: Application
    Filed: April 26, 2022
    Publication date: August 18, 2022
    Applicant: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
    Inventors: Yohei MOMMA, Teruaki OCHIAI, Mayumi MIKAMI, Jyo SAITOU
  • Publication number: 20220255084
    Abstract: A novel electrode is provided. A novel power storage device is provided. A conductor having a sheet-like shape is provided. The conductor has a thickness of greater than or equal to 800 nm and less than or equal to 20 ?m. The area of the conductor is greater than or equal to 25 mm2 and less than or equal to 10 m2. The conductor includes carbon and oxygen. The conductor includes carbon at a concentration of higher than 80 atomic % and oxygen at a concentration of higher than or equal to 2 atomic % and lower than or equal to 20 atomic %.
    Type: Application
    Filed: April 28, 2022
    Publication date: August 11, 2022
    Inventors: Teruaki OCHIAI, Takahiro KAWAKAMI, Takuya MIWA