Patents by Inventor Teruyuki Hayashi

Teruyuki Hayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10615378
    Abstract: A reduced-pressure drying apparatus, for drying solution on a substrate in a chamber in a depressurized state, includes a solvent collecting unit that is a net-shaped plate configured to temporarily collect a solvent in the solution vaporized from the substrate. The solvent collecting unit is provided to face the substrate in the chamber, and the net-shaped plate has an opening ratio of 60% to 80% and a thermal capacity of 850 J/K or less per 1 m2.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: April 7, 2020
    Assignee: Tokyo Electron Limited
    Inventors: Akinori Shimamura, Teruyuki Hayashi
  • Publication number: 20180097205
    Abstract: A reduced-pressure drying apparatus, for drying solution on a substrate in a chamber in a depressurized state, includes a solvent collecting unit that is a net-shaped plate configured to temporarily collect a solvent in the solution vaporized from the substrate. The solvent collecting unit is provided to face the substrate in the chamber, and the net-shaped plate has an opening ratio of 60% to 80% and a thermal capacity of 850 J/K or less per 1 m2.
    Type: Application
    Filed: September 28, 2017
    Publication date: April 5, 2018
    Inventors: Akinori SHIMAMURA, Teruyuki HAYASHI
  • Publication number: 20150114562
    Abstract: Any particle adhesion onto the surface of a substrate to be processed is prevented. There is provided a substrate processing apparatus characterized by including a transfer chamber for, via a gate to which a substrate accommodating container for accommodation of the substrate is set, performing transfer of the substrate between the same and the substrate accommodating container, a processing chamber for applying a specific process to the substrate, a load-lock chamber for linking the processing chamber with the transfer chamber, and a temperature control unit for at the stage of transferring the substrate into at least one of the transfer chamber and the load-lock chamber, so as for the temperature of the substrate just before the transfer thereof to be higher than the temperature of the interior of the chamber, into which the substrate will be transferred, controlling at least one of the temperature of the substrate and the temperature of the interior of the chamber.
    Type: Application
    Filed: December 24, 2014
    Publication date: April 30, 2015
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Akitake TAMURA, Teruyuki Hayashi
  • Patent number: 8950999
    Abstract: Any particle adhesion onto the surface of a substrate to be processed is prevented. There is provided a substrate processing apparatus characterized by including a transfer chamber for, via a gate to which a substrate accommodating container for accommodation of the substrate is set, performing transfer of the substrate between the same and the substrate accommodating container, a processing chamber for applying a specific process to the substrate, a load-lock chamber for linking the processing chamber with the transfer chamber, and a temperature control unit for at the stage of transferring the substrate into at least one of the transfer chamber and the load-lock chamber, so as for the temperature of the substrate just before the transfer thereof to be higher than the temperature of the interior of the chamber, into which the substrate will be transferred, controlling at least one of the temperature of the substrate and the temperature of the interior of the chamber.
    Type: Grant
    Filed: January 31, 2008
    Date of Patent: February 10, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Akitake Tamura, Teruyuki Hayashi
  • Patent number: 8945412
    Abstract: A substrate cleaning apparatus is capable of cleaning an entire periphery of a substrate end portion at a time by simple control without polishing the end portion and without generating plasma. The substrate cleaning apparatus has a mounting table 204 on which a wafer W is placed, a heating unit 210 for heating a wafer end portion, ultraviolet application unit 220 for applying ultraviolet to the wafer end portion, and a gas flow forming unit 230 for forming a gas flow on the surface of the wafer end portion. The heating unit, the ultraviolet application unit, and the gas flow forming unit are disposed near the wafer end portion so as to surround the wafer.
    Type: Grant
    Filed: July 26, 2012
    Date of Patent: February 3, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Kawamura, Teruyuki Hayashi
  • Patent number: 8809207
    Abstract: A pattern-forming method for forming a predetermined pattern serving as a mask when etching film on a substrate includes the steps of: an organic film pattern-forming step for forming an organic film pattern on a film to be processed; forming a silicon nitride film on the organic film pattern; etching the silicon nitride film so that the silicon nitride film remains only on the lateral wall sections of the organic film pattern; and removing the organic film, thereby forming the predetermined silicon nitride film pattern on the film to be processed on a substrate. With the temperature of the substrate maintained at no more than 100° C., the film-forming step excites a processings gas and generates a plasma, performs plasma processing with the plasma, and forms a silicon nitride film having stress of no more than 100 MPa.
    Type: Grant
    Filed: February 20, 2012
    Date of Patent: August 19, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Hiraku Ishikawa, Teruyuki Hayashi, Takaaki Matsuoka, Yuji Ono
  • Publication number: 20140080307
    Abstract: A pattern-forming method for forming a predetermined pattern serving as a mask when etching film on a substrate includes the steps of: an organic film pattern-forming step for forming an organic film pattern on a film to be processed; forming a silicon nitride film on the organic film pattern; etching the silicon nitride film so that the silicon nitride film remains only on the lateral wall sections of the organic film pattern; and removing the organic film, thereby forming the predetermined silicon nitride film pattern on the film to be processed on a substrate. With the temperature of the substrate maintained at no more than 100° C., the film-forming step excites a processings gas and generates a plasma, performs plasma processing with the plasma, and forms a silicon nitride film having stress of no more than 100 MPa.
    Type: Application
    Filed: February 20, 2012
    Publication date: March 20, 2014
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Hiraku Ishikawa, Teruyuki Hayashi, Takaaki Matsuoka, Yuji Ono
  • Patent number: 8674397
    Abstract: A sealing film forming method is capable of forming a sealing film having high moisture permeability resistance in a shorter time and at lower cost. The sealing film forming method for forming a sealing film 13 that seals an EL device 12 includes forming a first inorganic layer 13a on a surface of the EL device 12; forming a hydrocarbon layer 13c on the first inorganic layer 13a; flattening the hydrocarbon layer 13c by softening or melting the hydrocarbon layer 13c; curing the hydrocarbon layer 13c; and forming a second inorganic layer 13e thicker than the first inorganic layer 13a on the hydrocarbon layer 13c after curing the hydrocarbon layer 13c.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: March 18, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Hiraku Ishikawa, Teruyuki Hayashi
  • Patent number: 8647440
    Abstract: Disclosed is a substrate treatment method intended for a substrate having, on its surface, a composite product of an inorganic material containing silicon oxide and an organic material containing carbon and fluorine. The method comprises: an ultraviolet ray treatment step for irradiating the surface of the substrate with ultraviolet ray to remove a part of the organic material; a hydrogen fluoride processing step which is conducted after the ultraviolet ray processing step and which is for supplying a steam of hydrogen fluoride onto the surface of the substrate to remove at least a part of the inorganic material; and a heating processing step which is conducted after the ultraviolet ray processing step and which is for heating the substrate to cause the shrinkage of a part of the organic material that remains unremoved.
    Type: Grant
    Filed: October 1, 2007
    Date of Patent: February 11, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Kawamura, Teruyuki Hayashi
  • Patent number: 8608422
    Abstract: In order to prevent particles within a unit from sticking to a substrate in a substrate processing process, an ion generator charges the particles. At the same time, a direct current voltage of the same polarity as the charged polarity of the particles is applied from a direct current power source to the substrate. In order to prevent generation of particles when producing gas plasma, a high-frequency voltage is applied to the upper and lower electrodes at multiple stages to produce plasma. In other words, at a first step, a minimum high-frequency voltage at which plasma can be ignited is applied to the upper and lower electrodes, thereby producing a minimum plasma. Thereafter, the applied voltage is increased in stages to produce predetermined plasma.
    Type: Grant
    Filed: October 7, 2004
    Date of Patent: December 17, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Tsuyoshi Moriya, Hiroshi Nagaike, Teruyuki Hayashi, Kaoru Fujihara
  • Publication number: 20130330928
    Abstract: A substrate processing system of forming a resist pattern having a molecular resist of a low molecular compound on a substrate includes a film forming device configured to form a resist film on the substrate; an exposure device configured to expose the formed resist film; and a developing device configured to develop the exposed resist film. The film forming device includes a processing chamber configured to accommodate therein the substrate; a holding table that is provided in the processing chamber and configured to hold the substrate thereon; a resist film deposition head configured to supply a vapor of the molecular resist to the substrate held on the holding table; and a depressurizing device configured to depressurize an inside of the processing chamber to a vacuum atmosphere.
    Type: Application
    Filed: January 5, 2012
    Publication date: December 12, 2013
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Hiraku Ishikawa, Teruyuki Hayashi, Takaaki Matsuoka, Yuji Ono
  • Publication number: 20130209666
    Abstract: An evaporating method is capable of forming a thin film on a substrate by a vapor deposition process. The evaporating method includes measuring a vapor concentration of a material gas discharged to the substrate by a detector; and controlling a film forming condition based on a measurement result from the detector.
    Type: Application
    Filed: August 24, 2011
    Publication date: August 15, 2013
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tomiko Kamada, Hiraku Ishikawa, Yuji Ono, Teruyuki Hayashi, Takashi Fuse, Misako Saito, Toyohiro Kamada, Shimon Otsuki
  • Publication number: 20120298132
    Abstract: A substrate cleaning apparatus is capable of cleaning an entire periphery of a substrate end portion at a time by simple control without polishing the end portion and without generating plasma. The substrate cleaning apparatus has a mounting table 204 on which a wafer W is placed, a heating unit 210 for heating a wafer end portion, ultraviolet application unit 220 for applying ultraviolet to the wafer end portion, and a gas flow forming unit 230 for forming a gas flow on the surface of the wafer end portion. The heating unit, the ultraviolet application unit, and the gas flow forming unit are disposed near the wafer end portion so as to surround the wafer.
    Type: Application
    Filed: July 26, 2012
    Publication date: November 29, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shigeru KAWAMURA, Teruyuki HAYASHI
  • Patent number: 8268185
    Abstract: A method of analyzing a quartz member includes the step of supplying an etchant to the quartz member so as to etch the quartz member. The method also includes analyzing the etchant used in the supplying step. The etchant is supplied to a concave etchant receiving portion that is formed in the quartz member prior to the supplying step and has an inner wall thereof formed of the quartz member.
    Type: Grant
    Filed: May 28, 2007
    Date of Patent: September 18, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Kazuya Dobashi, Teruyuki Hayashi, Kohei Tsugita, Misako Saito
  • Publication number: 20120160671
    Abstract: Provided is a sputtering device which can achieve a sputtering while blocking light that enters from a sputtering space onto a substrate as an object to be sputtered on which an organic thin film is formed, thereby preventing the deterioration in properties of the organic thin film. Specifically provided is a sputtering device for achieving a sputtering of a substrate that is placed on the side of a sputtering space, wherein the sputtering space is formed between a pair of targets that are so placed as to face each other. The sputtering device comprises: an electric power source configured to apply a voltage between the pair of targets; a gas supply unit configured to supply an inert gas to the sputtering space; and a light-shielding mechanism configured to be placed between the sputtering space and the substrate.
    Type: Application
    Filed: August 25, 2010
    Publication date: June 28, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Hiraku Ishikawa, Yuji Ono, Teruyuki Hayashi
  • Publication number: 20120094014
    Abstract: There is provided a vapor deposition apparatus and a vapor deposition method capable of efficiently sublimating/melting a granular organic material with high mobility. The vapor deposition apparatus for forming a thin film on a substrate by vapor deposition includes a depressurizable material supply apparatus configured to supply a material gas, and a film forming apparatus configured to form a thin film on the substrate. The material supply apparatus includes a quantity control unit configured to control a quantity of a material, and a material gas generating unit configured to vaporize the material supplied from the quantity control unit.
    Type: Application
    Filed: April 21, 2010
    Publication date: April 19, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yuji Ono, Tomohiko Edura, Teruyuki Hayashi, Akitake Tamura, Misako Saito, Hirotaka Kuwada, Shimon Otsuki
  • Publication number: 20120031339
    Abstract: There is provided a deposition head capable of discharging a material gas having a uniform flow rate and equi-thermal property from each component in a large-sized substrate as well as a conventional small-sized one for forming a uniform thin film. A deposition apparatus including the deposition head is also provided. The deposition head is provided within a deposition apparatus for forming a thin film on a substrate and configured to discharge a material gas toward the substrate. The deposition head includes an outer casing, and an inner casing provided within the outer casing and into which the material gas is introduced. In the inner casing, an opening configured to discharge the material gas toward the substrate is formed, and a heater configured to heat the material gas is provided at an outer surface of the outer casing or in a space between the outer casing and the inner casing.
    Type: Application
    Filed: April 2, 2010
    Publication date: February 9, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yuji Ono, Tomohiko Edura, Teruyuki Hayashi, Akitake Tamura, Misako Saito
  • Patent number: 8040504
    Abstract: Provided is a method and apparatus for inspecting a defect of a shape formed on a substrate. Primary inspection is sequentially performed on specific patterns in a plurality of divided regions of the substrate by using an optical method, and one or more regions on which secondary inspection is to be performed are selected from the regions. One or more defects are detected by performing the secondary inspection using an electron beam on the selected regions.
    Type: Grant
    Filed: August 7, 2007
    Date of Patent: October 18, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Misako Saito, Teruyuki Hayashi, Kaoru Fujiwara
  • Publication number: 20110244693
    Abstract: A component for a semiconductor processing apparatus includes a matrix defining a shape of the component, and a protection film covering a predetermined surface of the matrix. The protection film consists essentially of an amorphous oxide of a first element selected from the group consisting of aluminum, silicon, hafnium, zirconium, and yttrium. The protection film has a porosity of less than 1% and a thickness of 1 nm to 10 ?m.
    Type: Application
    Filed: June 17, 2011
    Publication date: October 6, 2011
    Inventors: Akitake Tamura, Kazuya Dobashi, Teruyuki Hayashi
  • Publication number: 20110240223
    Abstract: There is provided a substrate processing system having high maintainability by widening a gap between various processing apparatuses connected with side surfaces of transfer modules and capable of achieving sufficient productivity by avoiding deterioration in throughput. The substrate processing system for manufacturing an organic EL device by forming a multiple number of layers including, e.g., an organic layer on a substrate includes at least one transfer module configured to be evacuable and arranged along a straight transfer route. Within the transfer module, a multiple number of loading/unloading areas for loading/unloading the substrate with respect to a processing apparatus and at least one stocking area positioned between the loading/unloading areas are alternately arranged along the transfer route in series, and the processing apparatus is connected with a side surface of the transfer module at a position facing each of the loading/unloading areas.
    Type: Application
    Filed: November 11, 2009
    Publication date: October 6, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shinji Matsubayashi, Satoru Kawakami, Yasuhiro Tobe, Masaru Nishimura, Yasushi Yagi, Teruyuki Hayashi, Yuji Ono, Fumio Shimo