Abstract: Non-planar transistors, such as FinFETs, may be formed in a bulk configuration in the context of a replacement gate approach, wherein the semiconductor fins are formed during the replacement gate sequence. To this end, in some illustrative embodiments, a buried etch mask may be formed in an early manufacturing stage on the basis of superior process conditions.

Abstract: In sophisticated transistors, a specifically designed semiconductor material, such as a strain-inducing semiconductor material, may be sequentially provided in the drain region and the source region, thereby enabling a significant degree of lateral extension of the grown semiconductor materials without jeopardizing mechanical integrity of the transistor during the processing thereof. For example, semiconductor devices having different drain and source sides may be provided on the basis of sequentially provided embedded semiconductor materials.

Abstract: In transistors requiring a high compressive strain, the germanium contents may be increased by applying a germanium condensation technique. In some illustrative embodiments, an oxidation process is performed in the presence of a silicon/germanium material obtained on the basis of selective epitaxial growth techniques, thereby increasingly oxidizing the silicon species, while driving the germanium into the lower lying areas of the active region, which finally results in an increased germanium concentration.

Abstract: In complex semiconductor devices, the profiling of the deep drain and source regions may be accomplished individually for N-channel transistors and P-channel transistors without requiring any additional process steps by using a sacrificial spacer element as an etch mask and as an implantation mask for incorporating the drain and source dopant species for deep drain and source areas for one type of transistor. On the other hand, the usual main spacer may be used for the incorporation of the deep drain and source regions of the other type of transistor.

Abstract: An efficient strain-inducing mechanism may be implemented in the form of differently stressed material layers that are formed above transistors of different types. The strain-inducing dielectric materials may be formed so as to be in direct contact with the corresponding transistors, thereby enhancing the overall strain transfer efficiency. Moreover, the disclosed manufacturing strategy avoids or at least significantly reduces any interaction of reactive etch atmospheres used to pattern the strain-inducing material layers with metal silicide regions, which may be formed individually for each type of transistor.

Abstract: The drain and source regions may at least be partially formed by in situ doped epitaxially grown semiconductor materials for complementary transistors in sophisticated semiconductor devices designed for low power and high performance applications. To this end, cavities may be refilled with in situ doped semiconductor material, which in some illustrative embodiments also provides a desired strain in the channel regions of the complementary transistors.

Abstract: In sophisticated semiconductor devices, a replacement gate approach may be applied, in which a channel semiconductor material may be provided through the gate opening prior to forming the gate dielectric material and the electrode metal. In this manner, specific channel materials may be provided in a late manufacturing stage for different transistor types, thereby providing superior transistor performance and superior flexibility in adjusting the electronic characteristics of the transistors.

Abstract: A semiconductor device substrate is presented here. The semiconductor device substrate includes a layer of first semiconductor material having a first lattice constant, a region of second semiconductor material located in the layer of first semiconductor material, and a layer of epitaxially grown third semiconductor material overlying the layer of first semiconductor material and overlying the region of second semiconductor material. The second semiconductor material has a second lattice constant that is different than the first lattice constant. Moreover, the layer of epitaxially grown third semiconductor material exhibits a stressed zone overlying the region of second semiconductor material. The stressed zone has a third lattice constant that is different than the first lattice constant.

Abstract: In sophisticated semiconductor devices, the threshold voltage adjustment of high-k metal gate electrode structures may be accomplished by a work function metal species provided in an early manufacturing stage. For this purpose, a protective sidewall spacer structure is provided, which is, in combination with a dielectric cap material, also used as an efficient implantation mask during the implantation of extension and halo regions, thereby increasing the ion blocking capability of the complex gate electrode structure substantially without affecting the sensitive gate materials.

Abstract: Performance and/or uniformity of sophisticated transistors may be enhanced by incorporating a carbon species in the active regions of the transistors prior to forming complex high-k metal gate electrode structures. For example, a carbon species may be incorporated by ion implantation into the active region of a P-channel transistor and an N-channel transistor after selectively forming a threshold adjusted semiconductor material for the P-channel transistor, while the active region of the N-channel transistor is still masked.

Abstract: In sophisticated semiconductor devices, resistors may be provided together with high-k metal gate electrode structures by using a polycrystalline silicon material without requiring a deterioration of the crystalline nature and thus conductivity of a conductive metal-containing cap material that is used in combination with the high-k dielectric gate material. In this manner, superior uniformity of the resistance values may be obtained, while at the same time reducing the overall process complexity.

Abstract: In complex semiconductor devices, high-k metal gate electrode structures may be provided in an early manufacturing stage, wherein the threshold voltage adjustment may be accomplished by forming two different semiconductor materials on the silicon base material. In this manner, superior strain conditions may be obtained in the channel region. For example, a thin silicon material may be formed on a silicon/germanium material that may substantially determine the resulting threshold voltage of the P-channel transistor.

Abstract: Three-dimensional transistor structures such as FinFETS and tri-gate transistors may be formed on the basis of an enhanced masking regime, thereby enabling the formation of drain and source areas, the fins and isolation structures in a self-aligned manner within a bulk semiconductor material. After defining the basic fin structures, highly efficient manufacturing techniques of planar transistor configurations may be used, thereby even further enhancing overall performance of the three-dimensional transistor configurations.

Abstract: In sophisticated semiconductor devices, replacement gate approaches may be applied in combination with a process strategy for implementing a strain-inducing semiconductor material, wherein superior proximity of the strain-inducing semiconductor material and/or superior robustness of the replacement gate approach may be achieved by forming the initial gate electrode structures with superior uniformity and providing at least one cavity for implementing the strained channel regions in a very advanced manufacturing stage, i.e., after completing the basic transistor configuration.

Abstract: In three-dimensional transistor configurations, such as finFETs, at least one surface of the semiconductor fin may be provided with a strained semiconductor material, which may thus have a pronounced uniaxial strain component along the current flow direction. The strained semiconductor material may be provided at any appropriate manufacturing stage, for instance, prior to actually patterning the semiconductor fins and/or after the patterning the semiconductor fins, thereby providing superior performance and flexibility in adjusting the overall characteristics of three-dimensional transistors.

Abstract: Three-dimensional transistors in a bulk configuration may be formed on the basis of gate openings or gate trenches provided in a mask material. Hence, self-aligned semiconductor fins may be efficiently patterned in the underlying active region in a portion defined by the gate opening, while other gate openings may be efficiently masked, in which planar transistors are to be provided. After patterning the semiconductor fins and adjusting the effective height thereof, the further processing may be continued on the basis of process techniques that may be commonly applied to the planar transistors and the three-dimensional transistors.

Abstract: In a stacked semiconductor device, a Peltier element may be incorporated as a distributed element so as to provide active heat transfer from a high power device into a low power device, thereby achieving superior temperature control in stacked device configurations. For example, a CPU and a dynamic RAM device may be provided as a stacked configuration, wherein waste heat of the CPU may be efficiently distributed into the low power memory device.

Abstract: In sophisticated semiconductor devices, stress memorization techniques may be applied on the basis of a silicon nitride material, which may be subsequently modified into a low-k dielectric material in order to obtain low-k spacer elements, thereby enhancing performance of sophisticated semiconductor devices. The modification of the initial silicon nitride-based spacer material may be accomplished on the basis of an oxygen implantation process.

Abstract: In a replacement gate approach, the semiconductor material or at least a significant portion thereof in a non-transistor structure, such as a precision resistor, an electronic fuse and the like, may be preserved upon replacing the semiconductor material in the gate electrode structures. To this end, an appropriate dielectric material may be provided at least prior to the removal of the semiconductor material in the gate electrode structures, without requiring significant modifications of established replacement gate approaches.

Abstract: In a process strategy for forming sophisticated high-k metal gate electrode structures in an early manufacturing phase, the dielectric cap material may be removed on the basis of a protective spacer element, thereby ensuring integrity of a silicon nitride sidewall spacer structure, which may preserve integrity of sensitive gate materials and may also determine the lateral offset of a strain-inducing semiconductor material.