Abstract: The invention relates to a cooling device with coolant jets having a hollow cross section. A treatment line for a flat, elongate, hot rolling stock made of metal has a finishing train for rolling the rolling stock and a cooling device. The cooling device can, as required, be located upstream or downstream of the finishing train or within the finishing train. The cooling device has a first cooling bar, which extends fully over the rolling stock, seen in the width direction of the rolling stock. The first cooling bar has, facing the rolling stock, several coolant outlets by means of which water is applied to the rolling stock. The coolant outlets are arranged in the first coolant bar in a positionally fixed manner extending in at least one width direction (y) of the rolling stock and each have, within the respective row, a predefined distance from one another.

Abstract: A rolling mill has a rolling stand (1) in which a flat rolled product (2) composed of metal is rolled. A sensor device (6), which detects at least one measured variable (M) characteristic of a material property of the flat rolled product (2), is arranged upstream and/or downstream of the rolling stand (1). The material property can be, in particular, an electromagnetic property or a mechanical property of the rolled product (2). The sensor device (6) transfers the detected measured variable (M) to a control device (9) for the rolling mill. Taking into account the measured variable (M), the control device (9) determines a control value (A) for the rolling stand (1). The control of the rolling stand (1) influences the material property of the flat rolled product (2). The control value (A) is a ratio of the peripheral speeds (vO, vU) at which the upper and the lower working rolls (3, 4) of the rolling stand (1) rotate.

Abstract: An automation system (1) determines control data (S?), outputs same to controlled elements (5) of the facility (ANL) and thereby controls the facility (ANL). Sensor devices (2) acquire measurement data (M) of the facility (ANL) and at least partly feed same to the automation system (1) and a man-machine interface (3). Said man-machine interface (3) receives planning data (P) from a production planning system (11) and/or control data (S?) and/or internal data (I) from the automation system (1). The interface outputs the data (M, S?, I) to a person (4). It furthermore receives control commands (S) from the person (4) and forwards them to the automation system (1). The automation system (1) processes the measurement data (M) and the control commands (S) when determining the control data (S?). An artificial intelligence unit (9) receives at least part of the measurement data (M), control data (S?) and/or internal data (I) and the data output to the person (4). It also receives the control commands (S).

Abstract: A rolling mill has a rolling stand (1) in which a flat rolled product (2) composed of metal is rolled. A sensor device (6), which detects at least one measured variable (M) characteristic of a material property of the flat rolled product (2), is arranged upstream and/or downstream of the rolling stand (1). The material property can be, in particular, an electromagnetic property or a mechanical property of the rolled product (2). The sensor device (6) transfers the detected measured variable (M) to a control device (9) for the rolling mill. Taking into account the measured variable (M), the control device (9) determines a control value (A) for the rolling stand (1). The control of the rolling stand (1) influences the material property of the flat rolled product (2). The control value (A) is a ratio of the peripheral speeds (vO, vU) at which the upper and the lower working rolls (3, 4) of the rolling stand (1) rotate.

Abstract: An automation system (1) determines control data (S?), outputs same to controlled elements (5) of the facility (ANL) and thereby controls the facility (ANL). Sensor devices (2) acquire measurement data (M) of the facility (ANL) and at least partly feed same to the automation system (1) and a man-machine interface (3). Said man-machine interface (3) receives planning data (P) from a production planning system (11) and/or control data (S?) and/or internal data (I) from the automation system (1). The interface outputs the data (M, S?, I) to a person (4). It furthermore receives control commands (S) from the person (4) and forwards them to the automation system (1). The automation system (1) processes the measurement data (M) and the control commands (S) when determining the control data (S?). An artificial intelligence unit (9) receives at least part of the measurement data (M), control data (S?) and/or internal data (I) and the data output to the person (4). It also receives the control commands (S).

Abstract: Flicker values to be expected may be determined and achieve a high probability from suitable state and operating variables which are acquired during the first minutes in the initial smelting phase. In this way, flicker can effectively be reduced and kept below predefined limiting values. This is in particular suitable during steel production using electric arc furnaces.

Abstract: A computer determines a thickness and/or a temperature of a metal strip. The computer determines the temperatures occurring along a respective rotation part of the respective surface elements of the rotary elements and a rotary element shape which forms in the region of a draw-off point on the respective surface element, by a respective rotary element model and using an exchanged enthalpy quantity, the respective contact time with a metal and a respective cycle time exchanged per time unit of a respective rotary element of a casting device with the environment thereof. The temperature of the metal situated in the die region, and the heat flow from the metal to the respective surface element, are determined by a respective metallurgical solidification model and using a metal temperature, the temperatures of the surface elements, the rotary element shape and characteristic metal values.

Abstract: An electric arc furnace has a safety device (3) connected to an earthed peripheral device. An earth cable (4) is provided to the peripheral device of the arc furnace (2). An ammeter (6) measures the current across the earth cable (4). A circuit breaker (8) in the earth cable (4) has a tripping time of less than 100 ms.

Abstract: Molten metal poured into a mold region, delimited by a first casting roll that rotates about a first rotational axis, produces a metal strand upon solidification which is conveyed out of the mold region. A liquid coolant is applied to the surface of the first casting roll by a first cooling device via first coolant lines and first coolant applying devices. The coolant is inert with respect to the molten metal and has a standard boiling point below 20° C., e.g., ?20° C., at normal air pressure, and an operating temperature at or below an operating boiling point at an operating pressure at which the coolant is supplied. A control device automatically controls the first cooling device by ascertaining a control state of the first cooling device using a target property for an actual property of the first casting roll or the metal strand detected by at least one sensor.

Abstract: A method for operating an electric arc furnace (10) which has at least one electrode (18) having a through-opening (32). An electric arc (20) is generated between the at least one electrode (18) and a material to be melted (16). A first additive is introduced into the through-opening (32) of the electrode (18) for causing an endothermic chemical reaction which is controlled such that the chemical reaction is caused in a predetermined region (34) of the at least one electrode (18), wherein the region faces the material to be melted (16).

Abstract: A method for controlling a melt process in an arc furnace, including a signal processing component, program code, and data medium for performing the method. Sound signals or vibrations from the interior of the furnace container are captured by solid-borne sound sensors, from which characteristic values can be derived representing the distribution of melting material, melt, and slag in the furnace fill. A characteristic values are generated in priority sequence for: thermal radiation impinging on the furnace wall of the container, the lumpiness of the melting material in the volume of furnace fill, and the change to the portion of solid melting material contacting the furnace wall. The energy distribution at the electrodes is chanced by a control system based on the characteristic values in priority sequence, such that thermal load peaks are dampened or even completely prevented.

Abstract: A basic materials industry facility having a type 1 electrical consumer with at least three working points that each have a respective expected power consumption is disclosed. The facility can also have type 2 or type 3 consumers, each having only two working points or a single expected power consumption assigned to them, respectively. Schedule diagrams for type 1 and 2 consumers define their working points as a function of time, taking into account technological criteria for the operation of the facility, and are continuously updated using actual energy consumption data in such a way that the expected total energy consumption between starting time point and a predefined end time point does not exceed a maximum permissible total energy consumption. Preferably the consumers are controlled so that the expected total energy consumption is brought close to the maximum permissible energy consumption.

Abstract: In a method for determining a state variable of an electric arc furnace, especially for determining the level of the foamed slag (15) in a furnace, the energy supplied to the furnace is determined with the aid of at least one electric sensor while solid-borne noise is measured in the form of oscillations on the furnace. The state variable is determined by a transfer function which is determined by evaluating the measured oscillations and evaluating measured data of the electric sensor. The state of the foamed slag level can thus be reliably recognized and be monitored over time. The foamed slag level is decisive for the effectiveness with which energy is fed into the furnace. Furthermore, losses caused by radiation are reduced by covering the arc with the foamed slag. The improved measuring method allows the foamed slag level to be automatically controlled or regulated in a reliable manner.

Abstract: In a method for operating an arc furnace (2) with at least one electrode (3a, 3b, 3c), a solid material fed to the arc furnace (1) is melted by an arc (1) formed by the at least one electrode (3a, 3b, 3c). A measurement (MM) for the mass of one part of the solid material arranged on a boundary (2) of the arc furnace (1) is determined, and using the determined measurement (MM), a process variable of the arc furnace (1) is controlled and/or regulated. A method which can reduce the risk of electrode damage caused by metal scraps falling into the treated area is provided.

Abstract: Flicker values to be expected may be determined and achieve a high probability from suitable state and operating variables which are acquired during the first minutes in the initial smelting phase. In this way, flicker can effectively be reduced and kept below predefined limiting values. This is in particular suitable during steel production using electric arc furnaces.

Abstract: Two or more metallurgical sub-plants, a separate network for the distribution of electrical energy, at least one power generating plant with at least one gas turbine for the provision of electrical energy in the separate network, and a control device are included in a metallurgical plant. The sub-plants draw at least 80%, in particular at least 90%, of the electrical power required for their operation from the at least one power generating plant via the separate network. The control device controls provision of electrical power for a first sub-plant at the expense of at least one other of the two or more sub-plants. The two or more sub-plants include at least one steel works with at least one electric arc furnace and at least one sub-plant for a metallurgical process arranged upstream or downstream of the steel works.

Abstract: A method operates a vacuum melting system for metallurgically treating molten steel. A vacuum melting system is operated according to the method. The acoustic signals generated in a ladle which receives the molten steel are detected by at least one structure-borne noise detector which is directly or indirectly acoustically coupled to the ladle, and the acoustic signals are used to ascertain the height or the thickness of the foamed slag which can be found in the ladle over the molten bath of the molten steel.

Abstract: A method for treating a carbon dioxide-containing waste gas from an electrofusion process, in which a hydrocarbon-containing gas is fed to a waste gas and the carbon dioxide in the waste gas is converted at least partially into carbon monoxide and hydrogen in a reaction and the carbon monoxide-hydrogen mixture is stored for an additional combustion process.

Abstract: A computer determines a thickness and/or a temperature of a metal strip. The computer determines the temperatures occurring along a respective rotation part of the respective surface elements of the rotary elements and a rotary element shape which forms in the region of a draw-off point on the respective surface element, by a respective rotary element model and using an exchanged enthalpy quantity, the respective contact time with a metal and a respective cycle time exchanged per time unit of a respective rotary element of a casting device with the environment thereof. The temperature of the metal situated in the die region, and the heat flow from the metal to the respective surface element, are determined by a respective metallurgical solidification model and using a metal temperature, the temperatures of the surface elements, the rotary element shape and characteristic metal values.

Abstract: Metallurgical treatment of a steel melt is provided in a vacuum melting system in which acoustic signals generated in a pan receiving the steel melt are recorded with at least one structure-borne sound pick-up acoustically coupled directly or indirectly to the pan. The acoustic signals are used to determine a variable characterizing the operating state of the vacuum melting system.