Abstract: A material is melted in an arc furnace by a plasma arc produced by at least one electrode. The plasma arc is regulated by one or more additional substances which influence the plasma composition introduced into the plasma, increasing the efficiency and output of the arc furnace.

Abstract: Molten metal poured into a mold region, delimited by a first casting roll that rotates about a first rotational axis, produces a metal strand upon solidification which is conveyed out of the mold region. A liquid coolant is applied to the surface of the first casting roll by a first cooling device via first coolant lines and first coolant applying devices. The coolant is inert with respect to the molten metal and has a standard boiling point below 20° C., e.g., ?20° C., at normal air pressure, and an operating temperature at or below an operating boiling point at an operating pressure at which the coolant is supplied. A control device automatically controls the first cooling device by ascertaining a control state of the first cooling device using a target property for an actual property of the first casting roll or the metal strand detected by at least one sensor.

Abstract: In a device and a method for recovering energy from at least one metal hot strip bundle (B) which has a temperature of more than 200° C. and is produced in a hot rolling mill (H), the at least one hot strip bundle (B) passes through an energy recovery device (3). In order to recover energy, a gaseous medium (G) flows around the at least one hot strip bundle (B) within the energy recovery device (3) such that said hot strip bundle absorbs energy, particularly heat, dissipated by the at least one hot strip bundle (B), thereby providing a technically simple method and a corresponding device for recovering energy, both of which can be used for any kind of hot strip, independently of the further processing thereof. Furthermore, CO2 and energy can be saved.

Abstract: In a method and a device for utilizing heat transported by a discontinuous flow of exhaust gases (1), the discontinuous flow of exhaust gases (1) is emitted in phases (P1, P2, P3, P4, P5) with, in each case, constant output values for volume flowing (Va) and temperature (Ta) from an industrial installation, particularly an industrial furnace, wherein the discontinuous flow of exhaust gases (1) is converted into a continuous working flow (2) with adjustable, constant target values for the volume flowing (Vz) and the temperature (Tz). The continuous working flow (2), with the heat contained therein, is used for the conversion of thermal energy into useful energy.

Abstract: During operation of an alternating-current electric arc furnace, which has at least one electrode for producing a melt, vibrations are measured at a wall of a furnace vessel, whereby a slag height of the melt is determined. A rapid reaction to the change in the slag height is made possible by adjusting the arc length of the at least one electrode in the case of deviations of a measured actual value of the slag height from a target value.

Abstract: A method for treating a carbon dioxide-containing waste gas from an eletrofusion process, in which a hydrocarbon-containing gas is fed to a waste gas and the carbon dioxide in the waste gas is converted at least partially into carbon monoxide and hydrogen in a reaction and the carbon monoxide-hydrogen mixture is stored for an additional combustion process.

Abstract: A hydrocarbon-containing gas is guided to waste gas containing carbon dioxide and the carbon dioxide is at least partially converted into carbon monoxide and hydrogen when reacted with the hydrocarbon. The waste gas is used with the carbon monoxide hydrogen mixture for an additional combustion process.

Abstract: A device for introducing dust into a molten bath of a pyrometallurgical installation is provided. An electrodeless plasma torch includes an essentially tubular housing, wherein the housing allows a passage of a carrier gas containing dust particles, and wherein the housing is coaxially surrounded by an inductive load coil which forms a heating zone.

Abstract: A melting furnace for smelting scrap includes a heating device extending through a wall of the furnace in order to supply melting energy, wherein the heating device including a tubular body, which encloses a flow channel. Further, the furnace includes a heating zone formed by a longitudinal section of the tubular body configured as an electrodeless plasma torch including an inductive heating coil which encloses the flow channel coaxially. An injection pipe is disposed in a central manner in the flow channel extending up or into to the heating zone, wherein the injection pipe is enclosed by a gas guiding pipe coaxially and at a radial distance. An annular channel is arranged between the injection pipe and the wall of the flow channel for supplying a cooling gas.

Abstract: In a method, a variable characterising an operational state of an electrode of an arc furnace can be determined. An electrode flow guided to the electrode is detected in the method and the structure-borne noise oscillations are detected. From the detected electrode flow, a flow evaluation signal associated with the frequency range of the detected electrode flow is determined. From the detected structure-borne noise oscillations, an oscillation evaluation signal that is associated with a frequency range of the detected structure-borne noise oscillations is detected and a quotient from the oscillation evaluation signal and the flow evaluation signal is formed as a radiation measurement for at least one frequency common to the detected electrode flow and the detected structure-borne noise oscillation.

Abstract: In a method for determining the size and shape value (M) for a solid material (S), in particular scrap metal, in an arc furnace (1), an electrode flow fed to an electrode (3a, 3b, 3c) for forming an arc furnace (L) between the electrode (3a, 3b, 3c) and the solid (S) is measured (30) and from the measured electrode flow (I (t)), an effective measurement value of the electrode flow is determined (31) and from the measured electrode flow (I (t)) (32), a flow part associated with a frequency range of the measured electrode flow is determined (32), and a quotient of the flow part and an effective measurement value is formed as a measurement of the shape and size value of the flow (M). Thus, a method is provided that enables a property of a fusible element introduced into one of the arc furnaces to be determined.

Abstract: An electric arc furnace, signal processing device, storage medium, machine-readable program code, and method for determining a time for charging (e.g., recharging) an electric arc furnace with material to be melted (e.g., scrap) are provided. The electric arc furnace may include electrode(s) for heating material inside the electric arc furnace by an electric arc. By detecting a signal for determining a phase state of an electric arc root on the side of the material to be melted based on a captured electrode current, by checking whether the signal exceeds a predetermined threshold value for a predetermined minimum duration, and by ensuring that the charging time is reached at the earliest when the signal exceeds the predetermined minimum duration threshold value, a state-oriented charging time for an electric arc furnace can be determined to reduce energy use, resource use, and production time for a production cycle to reach a tap weight.

Abstract: In a method and an apparatus for setting a slag consistency in an electric arc furnace, structure-borne sound measurements are carried out on the electric arc furnace during the melting

Abstract: An arc furnace, a control and/or regulating device for an arc furnace, and a method for operating an arc furnace are provided, wherein an arc for melting metal is generated by at least one electrode, wherein an arc associated with the electrode(s) has a first radiation power based on preselected operating parameters, wherein the arc furnace is operated according to a predefined operating program based on an expected process sequence, wherein monitoring is performed to detect whether an undesirable deviation exists between the actual process sequence and the expected process sequence. Because a modified second radiation power is specified if a deviation is present, and a modified second set of operating parameters, e.g., impedance value(s), is determined based on the modified second radiation power, a method is provided that permits a minimal melting time while minimizing consumption of operating resources, e.g., with respect to arc furnace cooling.

Abstract: A device for controlling an arc furnace installation has an automatic controller (3) wherein a functional unit (6) for furnace control, a functional unit (7) for electrode control and a functional unit (8) for melting control are integrated in the controller (3).

Abstract: A method for controlling a melt process in an arc furnace and signal processing component, program code, and data medium for performing said method are provided. According to the method, sound signals or vibrations from the interior of the furnace container are captured by solid-borne sound sensors, from which characteristic values can be derived for the distribution of melting material, melt, and slag in the furnace fill. A characteristic value SM for thermal radiation impinging on the furnace wall of the container, a characteristic value M for the lumpiness of the melting material in the volume of furnace fill, and a characteristic value MM for the change to the portion of solid melting material contacting the furnace wall are generated in priority sequence. The energy distribution at the electrodes is changed by a control system analyzing the characteristic values in priority sequence, such that thermal load peaks are dampened or even completely prevented.

Abstract: A melting furnace for smelting scrap includes a heating device extending through a wall of the furnace in order to supply melting energy, wherein the heating device including a tubular body, which encloses a flow channel. Further, the furnace includes a heating zone formed by a longitudinal section of the tubular body configured as an electrodeless plasma torch including an inductive heating coil which encloses the flow channel coaxially. An injection pipe is disposed in a central manner in the flow channel extending up or into to the heating zone, wherein the injection pipe is enclosed by a gas guiding pipe coaxially and at a radial distance. An annular channel is arranged between the injection pipe and the wall of the flow channel for supplying a cooling gas.

Abstract: A method for smelting steel scrap in a furnace, including: blowing a working gas into the furnace via a flow channel to supply melting energy; guiding the working gas through at least one electrodeless plasma torch; producing a plasma by at least one inductive heating coil, which encloses the flow channel coaxially and forms a heating zone; and guiding a cooling gas through a radially outside region of the flow channel.

Abstract: In a device and a method for recovering energy from at least one metal hot strip bundle (B) which has a temperature of more than 200° C. and is produced in a hot rolling mill (H), the at least one hot strip bundle (B) passes through an energy recovery device (3). In order to recover energy, a gaseous medium (G) flows around the at least one hot strip bundle (B) within the energy recovery device (3) such that said hot strip bundle absorbs energy, particularly heat, dissipated by the at least one hot strip bundle (B), thereby providing a technically simple method and a corresponding device for recovering energy, both of which can be used for any kind of hot strip, independently of the further processing thereof. Furthermore, CO2 and energy can be saved.

Abstract: In a method of regulating the output of CO in steel production, oxygen is introduced into a melt to remove carbon present, the actual value of the carbon stream evolved from the melt is determined, the intended value of the evolved carbon stream derived from the amount of oxygen introduced and the carbon content of the melt is calculated, intended and actual values are compared with one another and if the actual value is below the intended value, measures for preventing boiling are undertaken.