Patents by Inventor Thomas P. Klun

Thomas P. Klun has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230127519
    Abstract: The present disclosure provides an article including either at least two layers each having at least one enclosed void that is defined in part by nanostructured surfaces, or a layer having at least one enclosed void that is defined by two nanostructured surfaces in contact with each other. In addition, the present disclosure provides an optical information display and an OLED device including the article. The nanostructured surface of the article is protected from damage and contamination by the presence of another layer.
    Type: Application
    Filed: April 13, 2021
    Publication date: April 27, 2023
    Inventors: Jeffrey L. Solomon, Stephen M. Menke, Nicholas C. Erickson, Daniel W. Hennen, Derek W. Patzman, Thomas P. Klun
  • Publication number: 20230108053
    Abstract: Multilayer optical films including a substrate and at least a first layer overlaying a surface of the substrate, in which the at least first layer includes a (co)polymer obtained by polymerizing a polymerizable composition including a fluorinated photoinitiator and at least one free-radically polymerizable monomer, oligomer, or mixture thereof. Processes for making multilayer optical films using the polymerizable compositions also are taught. Articles including the multilayer optical film also are disclosed, in which the article preferably is selected from a photovoltaic device, a display device, a solid-state lighting device, a sensor, a medical or biological diagnostic device, or a combination thereof.
    Type: Application
    Filed: May 15, 2021
    Publication date: April 6, 2023
    Inventors: Brandon R. Pietz, Christopher S. Lyons, Paul J. Homnick, Thomas P. Klun, Jonathan M. Ryss, Tabitha A. Silliman, Tarris A. Sveback
  • Publication number: 20230089669
    Abstract: The present disclosure relates to an abrasive article construction containing an anti-loading composition which significantly reduces loading, is coatable, is durable, and is relatively inexpensive to manufacture. In particular, the use of the anti-loading compositions of the present disclosure as a size coat at least reduces if not eliminates the need for a supersize coat, while offering comparable if not superior performance and durability. In one aspect, the present disclosure provides an abrasive article including a backing with a first major surface and an opposing second major surface, an abrasive layer bonded to at least a portion of the first major surface, with the abrasive layer comprising abrasive particles retained in a make coat. The abrasive article further includes an anti-loading size layer comprising a size coat binder and wax at least partially disposed on the abrasive layer and also includes a blocked acid catalyst.
    Type: Application
    Filed: September 13, 2022
    Publication date: March 23, 2023
    Inventors: Lan Hong Liu, Nicole M. Sanborn, Thomas P. Klun, Jon D. Albrecht, Bathsheba E.F. Chong Conklin
  • Patent number: 11584817
    Abstract: Orthodontic articles and polymerizable resin compositions are described. The orthodontic article comprises a cured composition comprising the reaction product of free-radically polymerizable resin comprising 30 to 70 wt. %, inclusive, of at least one urethane component, and 25 to 70 wt. %, inclusive, of reactive diluent(s) comprising at least one monofunctional (meth)acrylate monomer. The polymerizable resin comprises no greater than 35 wt. % of reactive diluent(s) having a high affinity for water. Reactive diluent(s) such as monofunctional (meth)acrylate monomers having a high affinity for water have low log P values. In one embodiment, the polymerizable resin comprises at least one acidic monomer.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: February 21, 2023
    Assignee: 3M Innovative Properties Company
    Inventors: Tianyu Wu, Saswata Chakraborty, Benjamin C. MacMurray, Richard J. Pokorny, Thomas P. Klun, Wayne S. Mahoney, Chad M. Amb, Ahmed S. Abuelyaman, Robert S. Clough, John M. Riedesel, James D. Hansen, Ian Dailey, Daniel J. Skamser, Eric W. Nelson, George W. Griesgraber, Dana R. Reed
  • Patent number: 11584113
    Abstract: A composite article includes a multilayer barrier assembly bonded to a substrate, and a top polymer layer bonded to the multilayer barrier assembly opposite the substrate. The multilayer barrier assembly comprises a base polymer layer and a base inorganic barrier layer. The base polymer layer comprises a polymerized reaction product of polymerizable components comprising at least one di(meth)acrylate represented by the formula: Formula (I) Each R1 independently represents H or methyl; each R2 independently represents an alkyl group having from 1 to 4 carbon atoms; x=0, 1, 2, 3, or 4; and z=0, 1, 2, 3, or 4, with the provisos that at least one of x and z is not zero and 1?x+z?4. Methods of making the same are also disclosed.
    Type: Grant
    Filed: August 18, 2016
    Date of Patent: February 21, 2023
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Robert S. Clough, Joseph C. Spagnola, Christopher S. Lyons, Mark D. Weigel, Thomas P. Klun
  • Publication number: 20220410511
    Abstract: An optical assembly (200) including an encapsulated multilayer optical film (250). Methods of making and using such optical assemblies also are disclosed.
    Type: Application
    Filed: December 1, 2020
    Publication date: December 29, 2022
    Inventors: Gregg A. Ambur, Douglas S. Dunn, Henry A. Kostalik, IV, Christopher S. DeGraw, Thomas P. Klun, Benjamin R. Coonce, Richard J. Pokorny, Chunjie Zhang, Laurent Froissard, Joseph S. Warner
  • Patent number: 11511522
    Abstract: The present invention is an optically clear, curable adhesive including a polyvinylbutyral, a polyurethane (meth)acrylate, a (meth)acrylate monomer, and a photoinitiator. The polyvinylbutyral has a dynamic viscosity of between about 9 and about 13 mPa·s and a polyvinyl alcohol weight percent of less than about 18%. The polyurethane (meth)acrylate includes the reaction product of a diol, at least one diisocyanate, and a hydroxyfunctional (meth)acrylate or an isocyanatofunctional (meth)acrylate. When the optically clear, curable adhesive is placed between two transparent substrates and made into a laminate, the laminate has a haze of less than about 6%, a transmission of greater than about 88%, and an optical clarity of greater than about 98% when cured. The optically clear, curable adhesive also has a peel adhesion of at least about 100 g/cm based on ASTM 3330 when cured.
    Type: Grant
    Filed: February 28, 2018
    Date of Patent: November 29, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Lan Hong Liu, Jianhui Xia, Thomas P. Klun, David A. Kowitz, Audrey A. Sherman
  • Patent number: 11503720
    Abstract: Flexible devices including conductive traces with enhanced stretchability, and methods of making and using the same are provided. The circuit die is disposed on a flexible substrate. Electrically conductive traces are formed in channels on the flexible substrate to electrically contact with contact pads of the circuit die. A first polymer liquid flows in the channels to cover a free surface of the traces. The circuit die can also be surrounded by a curing product of a second polymer liquid.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: November 15, 2022
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Saagar Shah, Mikhail L. Pekurovsky, Ankit Mahajan, Lyudmila A. Pekurovsky, Jessica Chiu, Jeremy K. Larsen, Kara A. Meyers, Teresa M. Goeddel, Thomas J. Metzler, Jonathan W. Kemling, Richard J. Pokorny, Benjamin R. Coonce, Chad M. Amb, Thomas P. Klun
  • Patent number: 11492453
    Abstract: Urea (multi)-(meth)acrylate (multi)-silane precursor compounds, synthesized by reaction of (meth)acrylated materials having isocyanate functionality with aminosilane compounds, either neat or in a solvent, and optionally with a catalyst, such as a tin compound, to accelerate the reaction. Also described are articles including a substrate, a base (co)polymer layer on a major surface of the substrate, an oxide layer on the base (co)polymer layer; and a protective (co)polymer layer on the oxide layer, the protective (co)polymer layer including the reaction product of at least one urea (multi)-(meth)acrylate (multi)-silane precursor compound synthesized by reaction of (meth)acrylated materials having isocyanate functionality with aminosilane compounds. The substrate may be a (co)polymer film or an electronic device such as an organic light emitting device, electrophoretic light emitting device, liquid crystal display, thin film transistor, or combination thereof.
    Type: Grant
    Filed: August 3, 2020
    Date of Patent: November 8, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Thomas P. Klun, Alan K. Nachtigal, Joseph C. Spagnola, Mark A. Roehrig, Jennifer K. Schnobrich, Guy D. Joly, Christopher S. Lyons
  • Patent number: 11447657
    Abstract: A curable composition comprises: a) 91 to 98.2 weight percent of: (i) at least one polymerizable compound containing at least one carbamylene group; or (ii) at least one polyurethane precursor system; and b) 0.2 to 9 weight percent of alpha alumina particles having a particle size distribution with a Dv50 of from 0.1 to 1 micron, wherein the weight percentages of a) and b) are based upon the total amount of a) and b). Cured compositions and their use in thermoforming are also disclosed.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: September 20, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Thomas P. Klun, Chunjie Zhang, Richard J. Pokorny, Benjamin R. Coonce, Benjamin G. Sonnek, Gregg A. Ambur, Jung-Sheng Wu
  • Publication number: 20220290022
    Abstract: Optical devices comprising at least one optical layer and at least one antistatic layer disposed on at least one surface of the optical layer wherein the antistatic layer comprises the reaction product of: (a) at least one polymerizable onium salt; and (b) at least one polymerizable, non-onium, silicone or perfluoropolyether moiety-containing monomer, oligomer, or polymer.
    Type: Application
    Filed: May 31, 2022
    Publication date: September 15, 2022
    Inventors: Bryan V. Hunt, Brandt K. Carter, Maureen C. Nelson, Thomas P. Klun, Jason S. Petaja, Yizhong Wang, Joel D. Oxman
  • Publication number: 20220271261
    Abstract: The present disclosure provides an article including a layer having a nanostructured first surface including nanofeatures and an opposing second surface, and an organic layer including a major surface attached to a portion of the nanofeatures. The nanostructured first surface includes protruding features that are formed of a single composition and/or recessed features. The nanofeatures and the major surface of the second layer together define at least one void. The present disclosure also provides a method of making the article including contacting nanofeatures of a layer having a nanostructured surface with a major surface of an organic layer and reacting at least one material to secure the two layers together. In addition, the present disclosure provides an optical information display and an OLED device including the article. The nanostructured surface of the article is protected from damage and contamination by the organic layer.
    Type: Application
    Filed: September 16, 2020
    Publication date: August 25, 2022
    Inventors: Jeffrey L. Solomon, Henrik B. van Lengerich, Bryan V. Hunt, Tabitha A. Silliman, William Blake Kolb, Nicholas C. Erickson, Stephen M. Menke, Derek W. Patzman, Justin P. Meyer, Bert T. Chien, Thomas E. Muehle, Thomas P. Klun
  • Publication number: 20220242991
    Abstract: Polymerizable compositions suitable for use for 3D printed (e.g. orthodontic) articles, especially orthodontic alignment trays, are described. The polymerizable composition comprises a) 30-70 parts by weight of (meth)acrylate monomer(s); and b) urethane (meth)acrylate polymer; wherein the reaction product comprises at least 1 wt. % polymerized units of a multifunctional compound comprising pendent cyclic moieties. The orthodontic article comprises the reaction product of a polymerizable composition as described herein. The urethane (meth)acrylate polymer typically comprises polymerized units of a multifunctional compound comprising pendent cyclic moieties and/or at least one (meth)acrylate monomer comprises polymerized units of a multifunctional compound comprising pendent cyclic moieties. Also described are methods of making an article, non-transitory machine-readable medium comprising data representing a three-dimensional model of an article, and systems.
    Type: Application
    Filed: May 19, 2020
    Publication date: August 4, 2022
    Inventors: Thomas P. Klun, Chad M. Amb, Richard J. Pokorny, Saswata Chakraborty, Benjamin C. Mac Murray, Tianyu Wu, Ahmed S. Abuelyaman, Yongshang Lu, Daniel J. Skamser, Karl J.L. Geisler, John M. Riedesel
  • Publication number: 20220177303
    Abstract: A nanostructured article includes a substrate; a plurality of first nanostructures disposed on, and extending away from, the substrate; and a covalently crosslinked fluorinated polymeric layer disposed on the plurality of first nanostructures. The plurality of first nanostructures includes polyurethane. The polymeric layer at least partially fills spaces between the first nanostructures to an average minimum height above the substrate of at least 30 nm such that the polymeric layer has a nanostructured surface defined by, and facing away from, the plurality of first nanostructures.
    Type: Application
    Filed: May 3, 2020
    Publication date: June 9, 2022
    Inventors: David S. Thompson, Chad M. Amb, Moses M. David, Richard J. Pokorny, Thomas P. Klun, Jonah Shaver, Joan M. Noyola, Hannah E. Walsh, Jon P. Nietfeld, John A. Wheatley, Joseph D. Rule, Ryan M. Braun, Michael A. Johnson
  • Publication number: 20220169884
    Abstract: A curable composition comprising components: a) alpha-alumina particles; b) 4-(2-(acryloyloxy)ethoxy)-4-oxobutanoic acid; c) at least one free-radically polymerizable compound different from component b); and d) optionally an effective amount of free-radical initiator. An at least partially cured reaction product of components comprising components a) to d), and an abrasion-resistant article including the same are also disclosed.
    Type: Application
    Filed: April 8, 2020
    Publication date: June 2, 2022
    Inventors: Chunjie Zhang, Jung-Sheng Wu, Thomas P. Klun, Richard J. Pokorny, Benjamin R. Coonce
  • Publication number: 20220169888
    Abstract: A curable composition comprises at least one polymerizable compound and alpha-alumina particles. The alpha-alumina particles, taken as a whole, have a DV50 of less than 100 nanometers. The corresponding cured composition, and an abrasion-resistant article comprising an abrasion-resistant layer comprising the reaction product disposed on a substrate are also disclosed. A method that includes thermoforming the abrasion-resistant article is also disclosed.
    Type: Application
    Filed: April 8, 2020
    Publication date: June 2, 2022
    Inventors: Chunjie Zhang, Jung-Sheng Wu, Thomas P. Klun, Richard J. Pokorny, Benjamin R. Coonce, Gregg A. Ambur
  • Publication number: 20220056258
    Abstract: In one embodiment, an orthodontic article is described comprising the reaction product of a polymerizable composition comprising: a) 30-70 parts by weight of monofunctional (meth)acrylate monomer, wherein a cured homopolymer of at least one monofunctional (meth)acrylate monomer has a Tg of at least 30, 35, 40, 45, 50, 55, or 60° C.; and b) urethane (meth)acrylate polymer comprising polymerized units of an aliphatic polyester diol. Also described are polymerizable compositions, as well as methods and systems for making an article utilizing 3D printing.
    Type: Application
    Filed: October 31, 2019
    Publication date: February 24, 2022
    Inventors: Thomas P. Klun, Richard J. Pokorny, Chad M. Amb, Benjamin R. Coonce, Tianyu Wu, Saswata Chakraborty, Yongshang Lu, Benjamin C. Mac Murray, Robert S. Clough, Ahmed S. Abuelyaman, John M. Riedesel
  • Publication number: 20220023007
    Abstract: The present disclosure provides a method of making an orthodontic article. The method includes (a) providing a photopolymerizable composition; (b) selectively curing the photopolymerizable composition using actinic radiation to form an article in the shape of an orthodontic article including a number of layers of at least one photopolymerized polymer; and (c) moving the article and thereby generating a mass inertial force in the uncured photopolymerizable composition. The article has a first surface, and no more than 75% of the first surface has a slope magnitude greater than 2.5 degrees. Orthodontic articles are also provided, including an orthodontic article that is prepared according to the method. Orthodontic articles having low extractable component content are further provided. The mass inertial force tends to form a coating layer of uncured photopolymerizable composition on the article, and curing the coating layer can form a surface having low slope magnitude.
    Type: Application
    Filed: January 21, 2020
    Publication date: January 27, 2022
    Inventors: Saswata Chakraborty, Benjamin C. Mac Murray, James D. Hansen, Karl J.L. Geisler, Thomas P. Klun, Daniel J. Skamser, John M. Riedesel, Steven H. Kong, Anja Friedrich
  • Patent number: 11225535
    Abstract: The present disclosure provides a photopolymerizable composition. The photopolymerizable composition includes a) 40-60 parts by weight of a monofunctional (meth)acrylate monomer, per 100 parts of the total photopolymerizable composition; b) a photoinitiator; and c) a polymerization reaction product of components. A cured homopolymer of the monofunctional (meth)acrylate monomer has a glass transition temperature of 125 degrees Celsius or greater. The polymerization reaction product of components includes i) a diisocyanate; ii) a hydroxy functional methacrylate; iii) a polycarbonate diol; and iv) a catalyst. The polymerization reaction product includes a polyurethane methacrylate polymer.
    Type: Grant
    Filed: May 21, 2019
    Date of Patent: January 18, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Thomas P. Klun, Zeba Parkar, John M. Riedesel, Richard J. Pokorny, Chad M. Amb, Benjamin R. Coonce, Robert S. Clough, Tianyu Wu, Saswata Chakraborty, Yongshang Lu, Benjamin C. MacMurray, Ian Dailey, David B. Olson
  • Patent number: 11208576
    Abstract: The present invention is an optically clear, curable adhesive including a polyvinylbutyral, a polyurethane (meth)acrylate, and a photoinitiator. The polyvinylbutyral has a dynamic viscosity of between about 9 and about 13 mPa·s and a polyvinyl alcohol weight percent of less than about 18%. The polyurethane (meth)acrylate includes the reaction product of a diol, at least one diisocyanate, and a hydroxyfunctional (meth)acrylate or an isocyanatofunctional (meth)acrylate. When the optically clear, curable adhesive is placed between two transparent substrates and made into a laminate, the laminate has a haze of less than about 6%, a transmission of greater than about 88% and an optical clarity of greater than about 98% when cured. The optically clear, curable adhesive also has a peel adhesion of at least about 100 g/cm based on ASTM 3330 when cured.
    Type: Grant
    Filed: February 27, 2018
    Date of Patent: December 28, 2021
    Assignee: 3M Innovative Properties Company
    Inventors: Lan Hong Liu, Jianhui Xia, Thomas P. Klun, David A. Kowitz, Audrey A. Sherman