Abstract: The present invention is an automated storage library suitable for rack-mount and desktop installations. Storage media cartridges and a robotic mechanism that transport the storage media cartridges internal to the library are mounted on a moveable drawer. With the drawer at an internal position, the robotic mechanism transports the storage media cartridges between cartridge slots mounted on the drawer and read-write media drives and other cartridge handling devices not mounted on the drawer. The drawer is capable of moving through an opening in the storage library housing to an external position where the storage media cartridges and the robotic mechanism are readily accessible. At the external position, the storage media cartridges can be inserted and removed from the cartridge slots. The drawer may be detachable from the housing to allow unobstructed access to the components housed in the interior of the storage library.

Abstract: A method for scaling a storage library is provided, the library comprising at least one horizontal array of storage cells arranged in rows and columns, and at least one robot that moves on guide rails along the length of the horizontal array and can retrieve objects from and place objects into the storage cells. The present invention comprises expanding the library longitudinally along the guide rails and/or expanding the width of the library. Longitudinal expansion is accomplished by adding more horizontal storage cell arrays end-to-end. Width expansion is accomplished by means of side-by-side accumulation of additional horizontal storage cell arrays.

Abstract: A storage library with a stand-alone guide rail system is provided. The library comprises at least one array of storage cells and a guide rail running along the storage cells. A picker robot is coupled to the guide rail, wherein the robot moves along the guide rail and can manipulate objects within the storage cells. The library also comprises a central power source and controller that controls the movement of the robot. The robot receives power and control only from the central power source and controller directly through the guide rail, without any external input from other components in the library. In one embodiment, multiple library enclosures are connected with guide rails, wherein the guide rails form a single, integrated power and communication connection between the robot and the central power source and controller, independent and exclusive of the separate enclosures.

Abstract: A media storage library using a horizontal cell array structure is provided. The library comprises an enclosure containing at least one horizontal array of storage cells and at least one picker robot that can move horizontally over the cell array by means of guide rails. Multiple horizontal cell arrays may be stacked vertically in separate rows, wherein the space between the rows is limited by the vertical height of the picker robot. The horizontal arrays may slide horizontally out of the library enclosure, creating an access pathway for human operators. In addition, multiple horizontal arrays may be arranged end to end within each row.

Abstract: A system for relocating elements within a storage library is provided, the library comprising plurality of adjacent horizontal arrays of storage cells and at least one robot that moves along the horizontal arrays and can retrieve objects from and place objects into the storage cells. The present invention comprises a cross-cabinet guide rail that is placed at the end of the adjacent horizontal arrays and serves as a means 1) to move media elements and robots between adjacent arrays of storage cells, 2) to provide an easy access method for the entry and removal of components from the library, and 3) to provide a method for movement of cartridges and robots between separate library enclosures.

Abstract: A system for directing robot movement in a storage library is provided, the library comprising at least one horizontal array of storage cells and at least one robot that moves along the horizontal array and can retrieve objects from and place objects into the storage cells. The system comprises a guide rail that runs along the length of the horizontal array and loops around from one end of the horizontal array to the other end. The robot may move along the guide rail in a continuous, unidirectional loop. If multiple robots are added to the library, they can be made to move in the same direction along looping guide rail, thus elimination contention among robot movements. If multiple horizontal arrays are stacked vertically within the library, the looping guide rail allows robots to loop around and return to the same level or move onto a different horizontal level.

Abstract: A method for scaling a media storage library is provided, wherein the library comprises a plurality of media storage cells and at least one media picker robot. The method comprises connecting a new physical component to a section of the library. Examples of new components include additional robots, storage cell arrays, media players, as well as connecting a second adjacent library by means of a pass-through mechanism. Control software integrates this new physical component into the function of the library by auditing the content and function of the new component. During the connection and functional integration of the new component, the rest of the library continues its current operations. The method may further comprise defining at least one work zone within the library, wherein robots do not enter the work zone but continue to operate in other areas of the library.

Abstract: A system for scaling robotic mechanisms in a storage library is provided. The invention comprises a plurality of storage cell rows and a plurality of robots coupled to guide rails, which allow the robots to move along the rows of storage cells. The robots have picker mechanisms that can manipulate items in the storage cells, and displacement mechanisms that allow the pickers to move between rows of storage cells. The displacement mechanisms on the robots are configurable to allow the picker mechanisms to access a specified number of storage cell rows. The displacement mechanisms of the robots can be reconfigured in order to change the number of storage cell rows covered by a single robot, and guide rails can be added and removed to accommodate different numbers and sizes of robots.

Abstract: A “hot spare” method for facilitating the seamless transition from a failed robotic mechanism to backup unit is provided. A spare robot is located inside a storage library on a section of rail (robotic track) from which it can be utilized on any rail layer in a multi-layer architecture. In one embodiment of the present invention, a motorized elevator assembly is used to transport the spare robot to the proper library level, which allows a single redundant robot to support multiple robots on multiple library rail levels. In another embodiment, a hot spare robot is used on each rail level and is utilized if needed on that particular level. In both embodiments, the spare robots are available for immediate backup without direct user intervention.

Abstract: A safety system for online servicing of a media library is provided, wherein the library comprises a plurality of media storage cells and at least one media picker robot that moves along the media storage cells, and wherein the library is contained within an enclosure having at least one access means. The safety system comprises a sensor that detects if the access means in the enclosure is open and a control component that operates the robot in the media library in one of two modes. If the access means is closed, the robot operates in a normal mode, wherein the robot moves at a first specified speed. If the access means is open, the robot operates in a safe mode, wherein the robot moves at a second specified speed that is slower than the first speed of the normal mode. In another embodiment, while in safe mode, the picker robot is excluded from moving within a restricted zone in the library.

Abstract: The automated library system contains multiple independent robots for concurrently manipulating multiple media cartridges. The library system comprises a two-dimensional array that contains media cartridge storage cells and media cartridge players. A system of rails is used to guide robotic pods through all of the locations in the array, which eliminates the need for any steering or guide mechanism on board the robotic pods, resulting in a reduction in the mass of the robotic pods. The rail system also constrains the movement of the robotic pods into horizontal and vertical movements, thereby simplifying the control algorithms for collision avoidance that are required by a typical random moveable object handling system based on horizontal, vertical and diagonal degrees of freedom. The robotic pods contain a moveable carriage that is capable of transporting robotic components, such as media cartridge pickers, bar code reading devices, and other task oriented sub-modules, in the storage library rail system.

Abstract: A method and system for selecting a robotic mechanism best suited to perform a job from different types of robotic mechanisms in an automated storage library includes gathering variables in a criteria database to form a decision algorithm. The robotic mechanisms are operable for performing the same types of tasks. The variables include attributes of each robotic mechanism type and attributes of each of the robotic mechanisms, media objects, and media object players. In response to attributes of a job request being transferred into the decision algorithm, the decision algorithm selects a robotic mechanism best suited for performing the job request based on the attributes of each robotic mechanism type and the attributes of the robotic mechanisms, media objects, media object players, and the job request.

Abstract: A system and a method for moving cartridges between individual cartridge libraries of a multi-library system. The system includes one or more transport robots operating on one or more guide structures. The transport robots carry the cartridges independently of all individual libraries, except the sending and receiving libraries. Load ports at each library transfer the cartridges between the transport robots and the library's robotic arm. The load ports can also hold the cartridges allowing for asynchronous operations between the transport robots and sending/receiving libraries. The guide structures may be routed through one, two or all three dimensions allowing individual library placements to account for walls, columns, floors, ceilings, and other physical obstacles. One or more controllers may be included to coordinate transport robot and cartridge movement.

Abstract: A data storage and retrieval system. In a preferred embodiment, the data storage and retrieval system includes a polygonal array of cells that are inwardly disposed with openings configured to receive data storage units. A first robot unit to transport a data storage unit to and from the polygonal array of cells is located within the polygonal array of cells. A second robot unit is also located within the polygonal array of cells to transport a data storage unit to and from the polygonal array of cells. The second robot unit manipulates the data storage units placed in the cylindrical array of cells independently of the first robot unit.

Abstract: A data storage system that uses multiple nested concentric carousels on a common rotating axis. Each carousel is equipped with an opening large enough to accommodate a retrieving arm, allowing the arm access to the next interior carousel. By aligning the openings of multiple carousels, the retrieving arm can access data storage cartridges located on any of the nested carousels.

Abstract: A deep storage cell for a data library that allows stacking of cartridges behind one another. Effective wall area is increased by stacking the cartridges two or three deep (or more) in a single storage slot. A spring provides force to expel the cartridges, and a toggle block with a catch lip holds the spring back when cartridges are inserted.

Abstract: A guide rail switch for a robotic track system is provided, the robotic track system comprising at least one horizontal guide rail, at least one vertical guide rail, and at least one robot that can move along the guide rails. The switch comprises a frame coupled to the horizontal guide rail and the vertical guide rail, and a moving joint coupled to the frame, wherein the moving joint can move between a first and second position. A first rail section is coupled to the moving joint, wherein the first track section connects to the horizontal guide rail when the moving joint is in the first position. A second rail section coupled to the moving joint, wherein the second track section connects to the vertical guide rail when the moving joint is in the second position. This switch allows the robot to move between the vertical and horizontal rail depending on which position the switch is in.

Abstract: A method and system for selecting a robotic mechanism best suited to perform a job from multiple robotic mechanisms in an automated storage library includes gathering variables in a criteria database to form a decision algorithm. The variables include attributes of each of the plurality of robotic mechanisms, media objects, and media object players. In response to attributes of a job request transferred into the decision algorithm, the decision algorithm selects a robotic mechanism best suited for performing the job request from the plurality of robotic mechanisms based on the attributes of each of the plurality of robotic mechanisms, media objects, and media object players and the attributes of the job request. The selected robotic mechanism is then controlled to perform the job request.

Abstract: A data storage library and method of operation are disclosed wherein access at least to part of at least one robotic mechanism from the data storage library's exterior is permitted. Access is accomplished through a service port in the library's housing. Access to the storage cells, and thus the data cartridges sitting therein, from the library's exterior is blocked. Blocking access to the storage cells may be provided by a geometry of the service port itself, or by a combination of a door and the robotic mechanism being serviced filling the opening created by the service port. For robotic mechanisms operating on a track, part of the track may be routed through the service port to bring the robotic mechanisms to the exterior of the library for maintenance purposes.

Abstract: An automated storage library structure, a structure of at least one robot operating within the automated storage library, and a method of connecting the robot to test equipment to facilitate testing is disclosed. The robot is operative to move about the automated storage library on a guide structure. The test equipment is disposed in a diagnostics center associated with the automated storage library. Communication between the robot and the diagnostics center may be provided through a main connector, disposed adjacent to the guide structure at a predetermined position and electrically connected to the diagnostics center, and a test connector mounted on the robot's chassis and electrically connected to the robot's electronics. A second robot may be used to support testing of a sick robot.