Patents by Inventor Tomoyuki Toyoda

Tomoyuki Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11945203
    Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.
    Type: Grant
    Filed: December 22, 2020
    Date of Patent: April 2, 2024
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Patent number: 11738548
    Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.
    Type: Grant
    Filed: October 23, 2020
    Date of Patent: August 29, 2023
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Patent number: 11614647
    Abstract: Exemplary embodiments enable a high-luminance and high-contrast image to be displayed so that there are no defects resulting from deforming an image display part, the curable resin composition has a uniform thickness, and air bubbles are prevented in the curable resin composition. A method for producing an image display apparatus includes coating a curable resin composition onto a base and/or protective part, arranging the base and the protective part to face each other, and forming a cured resin layer between the base and the protective part, wherein the curable resin composition has a curing shrinkage ratio of 5% or less and includes polyurethane acrylate and isobornyl acrylate, and the cured resin layer has a storage modulus of 1×107 Pa or less at 25° C. and a light transmittance in a visible region of 90% or more, and wherein the curable resin composition coated onto the base or the protective part has a pattern with a prescribed shape.
    Type: Grant
    Filed: November 19, 2020
    Date of Patent: March 28, 2023
    Assignee: DEXERIALS CORPORATION
    Inventors: Tomoyuki Toyoda, Yusuke Kamata, Yoshihisa Shinya
  • Patent number: 11573440
    Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.
    Type: Grant
    Filed: January 22, 2021
    Date of Patent: February 7, 2023
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Publication number: 20210141254
    Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.
    Type: Application
    Filed: January 22, 2021
    Publication date: May 13, 2021
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
  • Publication number: 20210107268
    Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.
    Type: Application
    Filed: December 22, 2020
    Publication date: April 15, 2021
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
  • Publication number: 20210087423
    Abstract: Exemplary embodiments enable a high-luminance and high-contrast image to be displayed so that there are no defects resulting from deforming an image display part, the curable resin composition has a uniform thickness, and air bubbles are prevented in the curable resin composition. A method for producing an image display apparatus includes coating a curable resin composition onto a base and/or protective part, arranging the base and the protective part to face each other, and forming a cured resin layer between the base and the protective part, wherein the curable resin composition has a curing shrinkage ratio of 5% or less and includes polyurethane acrylate and isobornyl acrylate, and the cured resin layer has a storage modulus of 1×107 Pa or less at 25° C. and a light transmittance in a visible region of 90% or more, and wherein the curable resin composition coated onto the base or the protective part has a pattern with a prescribed shape.
    Type: Application
    Filed: November 19, 2020
    Publication date: March 25, 2021
    Applicant: DEXERIALS CORPORATION
    Inventors: Tomoyuki TOYODA, Yusuke KAMATA, Yoshihisa SHINYA
  • Patent number: 10935826
    Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.
    Type: Grant
    Filed: September 18, 2018
    Date of Patent: March 2, 2021
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Publication number: 20210053337
    Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.
    Type: Application
    Filed: October 23, 2020
    Publication date: February 25, 2021
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
  • Publication number: 20210002427
    Abstract: A polyamic acid manufacturing system for manufacturing a polyamic acid is disclosed using, as raw materials, a first solution in which a polyaddition-type first polymerizable compound is dissolved and a second solution in which a polyaddition-type second polymerizable compound that reacts with the first polymerizable compound through polyaddition is dissolved. The polyamic acid manufacturing system may include: a first supply part for supplying the first solution; a second supply part for supplying the second solution; a first combining part; and a first reaction part, thereby producing a first polymerization solution in which the polyamic acid is dissolved. Further, the polyamic acid manufacturing system may include: a first supply step of supplying the first solution; a second supply step of supplying the second solution; a first combining step; and a first reaction step, thereby producing a first polymerization solution in which the polyamic acid is dissolved.
    Type: Application
    Filed: February 14, 2019
    Publication date: January 7, 2021
    Applicant: KANEKA CORPORATION
    Inventors: Tomoyuki Toyoda, Toshihisa Itoh, Hiroyuki Furutani, Kazuhiro Shimizu, Kiyoshi Yamaguchi
  • Patent number: 10882293
    Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.
    Type: Grant
    Filed: June 22, 2017
    Date of Patent: January 5, 2021
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Patent number: 10876013
    Abstract: Exemplary embodiments enable a high-luminance and high-contrast image to be displayed so that there are no defects resulting from deforming an image display part, the curable resin composition has a uniform thickness, and air bubbles are prevented in the curable resin composition. A method for producing an image display apparatus including coating a curable resin composition onto a base, arranging the base and the protective part to face each other, and forming a cured resin layer between the base and the protective part, wherein a resin composition has a curing shrinkage ratio of 5% or less, a cured product storage modulus of 1×107 Pa or less at 25° C., and a light transmittance in a visible region of 90% or more, and the curable resin composition coated onto the base or the protective part has a pattern with a prescribed shape.
    Type: Grant
    Filed: April 10, 2008
    Date of Patent: December 29, 2020
    Assignee: DEXERIALS CORPORATION
    Inventors: Tomoyuki Toyoda, Yusuke Kamata, Yoshihisa Shinya
  • Patent number: 10843448
    Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: November 24, 2020
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Patent number: 10795194
    Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.
    Type: Grant
    Filed: May 20, 2019
    Date of Patent: October 6, 2020
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Tomoyuki Toyoda, Yasumi Endo
  • Patent number: 10759156
    Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.
    Type: Grant
    Filed: September 15, 2014
    Date of Patent: September 1, 2020
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Patent number: 10618267
    Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: April 14, 2020
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Patent number: 10543474
    Abstract: A flow reactor having two or more raw material feeding units, a mixing unit to mix raw materials fed from the raw material feeding units, and a reactor unit in which a mixed solution prepared in the mixing unit flows, wherein at least a part of an inner wall of the reactor unit is formed of a fluororesin containing a conductive filler.
    Type: Grant
    Filed: December 17, 2018
    Date of Patent: January 28, 2020
    Assignee: KANEKA CORPORATION
    Inventors: Shiori Ozasa, Tomoyuki Toyoda, Takahiro Ohishi
  • Patent number: 10532550
    Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: January 14, 2020
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Publication number: 20190271876
    Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.
    Type: Application
    Filed: May 20, 2019
    Publication date: September 5, 2019
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Tomoyuki TOYODA, Yasumi ENDO
  • Publication number: 20190224955
    Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.
    Type: Application
    Filed: March 29, 2019
    Publication date: July 25, 2019
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA