Patents by Inventor Tomoyuki Toyoda
Tomoyuki Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20190126230Abstract: A flow reactor having two or more raw material feeding units, a mixing unit to mix raw materials fed from the raw material feeding units, and a reactor unit in which a mixed solution prepared in the mixing unit flows, wherein at least a part of an inner wall of the reactor unit is formed of a fluororesin containing a conductive filler.Type: ApplicationFiled: December 17, 2018Publication date: May 2, 2019Applicant: KANEKA CORPORATIONInventors: Shiori OZASA, Tomoyuki TOYODA, Takahiro OHISHI
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Publication number: 20190033633Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.Type: ApplicationFiled: September 18, 2018Publication date: January 31, 2019Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
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Patent number: 10108034Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.Type: GrantFiled: August 25, 2016Date of Patent: October 23, 2018Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Publication number: 20180065354Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: ApplicationFiled: October 30, 2017Publication date: March 8, 2018Applicant: DEXERIALS CORPORATIONInventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
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Patent number: 9885895Abstract: An image display device, and a production method thereof are provided, which maximize suppression of warping of a protective panel. A liquid crystal display panel and a transparent protective panel formed from a plastic are arranged facing each other via a cured resin. An outer dimension of the protective panel is made larger than an outer dimension of the display panel. Curing is carried out with an edge of the protective panel fixed with a fixing jig during and after curing. Alternatively, the outer dimension of the protective panel is substantially equal to an outer dimension of the display panel, which is substantially equal to an inner dimension of a case and the protective panel. Curing is carried out with the resin composition in contact with substantially the whole face of the protective panel.Type: GrantFiled: September 21, 2015Date of Patent: February 6, 2018Assignee: DEXERIALS CORPORATIONInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20170282530Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.Type: ApplicationFiled: June 22, 2017Publication date: October 5, 2017Applicant: DEXERIALS CORPORATIONInventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
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Patent number: 9718264Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.Type: GrantFiled: April 30, 2013Date of Patent: August 1, 2017Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Publication number: 20170031203Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.Type: ApplicationFiled: October 13, 2016Publication date: February 2, 2017Applicant: DEXERIALS CORPORATIONInventors: Kouichi OGAWA, Yoshihisa SHINYA, Tomoyuki TOYODA, Yasumi ENDO
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Publication number: 20160363793Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.Type: ApplicationFiled: August 25, 2016Publication date: December 15, 2016Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
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Patent number: 9492954Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.Type: GrantFiled: December 19, 2011Date of Patent: November 15, 2016Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Tomoyuki Toyoda, Yasumi Endo
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Patent number: 9459475Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.Type: GrantFiled: January 24, 2013Date of Patent: October 4, 2016Assignee: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Patent number: 9354462Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.Type: GrantFiled: January 4, 2016Date of Patent: May 31, 2016Assignee: DEXERIALS CORPORATIONInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
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Patent number: 9348062Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.Type: GrantFiled: June 9, 2014Date of Patent: May 24, 2016Assignee: DEXERIALS CORPORATIONInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20160116789Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.Type: ApplicationFiled: January 4, 2016Publication date: April 28, 2016Applicant: DEXERIALS CORPORATIONInventors: Tomoyuki Toyoda, Yoshihisa SHINYA, Yusuke KAMATA
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Patent number: 9279911Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.Type: GrantFiled: June 9, 2014Date of Patent: March 8, 2016Assignee: DEXERIALS CORPORATIONInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20160011454Abstract: An image display device, and a production method thereof are provided, which maximize suppression of warping of a protective panel. A liquid crystal display panel and a transparent protective panel formed from a plastic are arranged facing each other via a cured resin. An outer dimension of the protective panel is made larger than an outer dimension of the display panel. Curing is carried out with an edge of the protective panel fixed with a fixing jig during and after curing. Alternatively, the outer dimension of the protective panel is substantially equal to an outer dimension of the display panel, which is substantially equal to an inner dimension of a case and the protective panel. Curing is carried out with the resin composition in contact with substantially the whole face of the protective panel.Type: ApplicationFiled: September 21, 2015Publication date: January 14, 2016Applicant: DEXIRIALS CORPORATIONInventors: Tomoyuki TOYODA, Yoshihisa SHINYA, Yusuke KAMATA
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Patent number: 9080081Abstract: The present invention prevents air bubbles from being mixed in at the time of resin filling. In a supplying step (FIGS. 5D, 5E), a transparent resin filler is dispensed and supplied from supply means so that the transparent resin filler comes into contact with both of an image display panel and a front panel to draw a predetermined pattern, and the transparent resin filler is maintained in contact with both of the panels until drawing of the predetermined pattern is completed.Type: GrantFiled: October 12, 2010Date of Patent: July 14, 2015Assignee: Dexerials CorporationInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yasumi Endo
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Publication number: 20150000836Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: ApplicationFiled: September 15, 2014Publication date: January 1, 2015Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
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Publication number: 20140305582Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.Type: ApplicationFiled: April 30, 2013Publication date: October 16, 2014Applicant: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Publication number: 20140287153Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.Type: ApplicationFiled: June 9, 2014Publication date: September 25, 2014Applicant: DEXERIALS CORPORATIONInventors: Tomoyuki TOYODA, Yoshihisa SHINYA, Yusuke KAMATA