Patents by Inventor Tomoyuki Toyoda

Tomoyuki Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190126230
    Abstract: A flow reactor having two or more raw material feeding units, a mixing unit to mix raw materials fed from the raw material feeding units, and a reactor unit in which a mixed solution prepared in the mixing unit flows, wherein at least a part of an inner wall of the reactor unit is formed of a fluororesin containing a conductive filler.
    Type: Application
    Filed: December 17, 2018
    Publication date: May 2, 2019
    Applicant: KANEKA CORPORATION
    Inventors: Shiori OZASA, Tomoyuki TOYODA, Takahiro OHISHI
  • Publication number: 20190033633
    Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.
    Type: Application
    Filed: September 18, 2018
    Publication date: January 31, 2019
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
  • Patent number: 10108034
    Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.
    Type: Grant
    Filed: August 25, 2016
    Date of Patent: October 23, 2018
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Publication number: 20180065354
    Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.
    Type: Application
    Filed: October 30, 2017
    Publication date: March 8, 2018
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
  • Patent number: 9885895
    Abstract: An image display device, and a production method thereof are provided, which maximize suppression of warping of a protective panel. A liquid crystal display panel and a transparent protective panel formed from a plastic are arranged facing each other via a cured resin. An outer dimension of the protective panel is made larger than an outer dimension of the display panel. Curing is carried out with an edge of the protective panel fixed with a fixing jig during and after curing. Alternatively, the outer dimension of the protective panel is substantially equal to an outer dimension of the display panel, which is substantially equal to an inner dimension of a case and the protective panel. Curing is carried out with the resin composition in contact with substantially the whole face of the protective panel.
    Type: Grant
    Filed: September 21, 2015
    Date of Patent: February 6, 2018
    Assignee: DEXERIALS CORPORATION
    Inventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
  • Publication number: 20170282530
    Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.
    Type: Application
    Filed: June 22, 2017
    Publication date: October 5, 2017
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
  • Patent number: 9718264
    Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.
    Type: Grant
    Filed: April 30, 2013
    Date of Patent: August 1, 2017
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Publication number: 20170031203
    Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.
    Type: Application
    Filed: October 13, 2016
    Publication date: February 2, 2017
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Tomoyuki TOYODA, Yasumi ENDO
  • Publication number: 20160363793
    Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.
    Type: Application
    Filed: August 25, 2016
    Publication date: December 15, 2016
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
  • Patent number: 9492954
    Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.
    Type: Grant
    Filed: December 19, 2011
    Date of Patent: November 15, 2016
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Tomoyuki Toyoda, Yasumi Endo
  • Patent number: 9459475
    Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.
    Type: Grant
    Filed: January 24, 2013
    Date of Patent: October 4, 2016
    Assignee: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Patent number: 9354462
    Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.
    Type: Grant
    Filed: January 4, 2016
    Date of Patent: May 31, 2016
    Assignee: DEXERIALS CORPORATION
    Inventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
  • Patent number: 9348062
    Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: May 24, 2016
    Assignee: DEXERIALS CORPORATION
    Inventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
  • Publication number: 20160116789
    Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.
    Type: Application
    Filed: January 4, 2016
    Publication date: April 28, 2016
    Applicant: DEXERIALS CORPORATION
    Inventors: Tomoyuki Toyoda, Yoshihisa SHINYA, Yusuke KAMATA
  • Patent number: 9279911
    Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: March 8, 2016
    Assignee: DEXERIALS CORPORATION
    Inventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
  • Publication number: 20160011454
    Abstract: An image display device, and a production method thereof are provided, which maximize suppression of warping of a protective panel. A liquid crystal display panel and a transparent protective panel formed from a plastic are arranged facing each other via a cured resin. An outer dimension of the protective panel is made larger than an outer dimension of the display panel. Curing is carried out with an edge of the protective panel fixed with a fixing jig during and after curing. Alternatively, the outer dimension of the protective panel is substantially equal to an outer dimension of the display panel, which is substantially equal to an inner dimension of a case and the protective panel. Curing is carried out with the resin composition in contact with substantially the whole face of the protective panel.
    Type: Application
    Filed: September 21, 2015
    Publication date: January 14, 2016
    Applicant: DEXIRIALS CORPORATION
    Inventors: Tomoyuki TOYODA, Yoshihisa SHINYA, Yusuke KAMATA
  • Patent number: 9080081
    Abstract: The present invention prevents air bubbles from being mixed in at the time of resin filling. In a supplying step (FIGS. 5D, 5E), a transparent resin filler is dispensed and supplied from supply means so that the transparent resin filler comes into contact with both of an image display panel and a front panel to draw a predetermined pattern, and the transparent resin filler is maintained in contact with both of the panels until drawing of the predetermined pattern is completed.
    Type: Grant
    Filed: October 12, 2010
    Date of Patent: July 14, 2015
    Assignee: Dexerials Corporation
    Inventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yasumi Endo
  • Publication number: 20150000836
    Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.
    Type: Application
    Filed: September 15, 2014
    Publication date: January 1, 2015
    Inventors: Kouichi OGAWA, Yoshihisa SHINYA, Naoki HAYASHI, Tomoyuki TOYODA
  • Publication number: 20140305582
    Abstract: In the method of manufacturing an image display apparatus according to the present invention, a liquid photocurable resin composition that does not contain a thermal polymerization initiator is coated on the surface of a light-transmissive cover member including a light shielding layer or the surface of an image display member in a thickness thicker than that of the light shielding layer, and thereafter UV rays are irradiated in that state for curing to form a light-transmissive cured resin layer. Then, the image display member and the light-transmissive cover member are laminated to each other via the light-transmissive cured resin layer to obtain an image display apparatus.
    Type: Application
    Filed: April 30, 2013
    Publication date: October 16, 2014
    Applicant: DEXERIALS CORPORATION
    Inventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
  • Publication number: 20140287153
    Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.
    Type: Application
    Filed: June 9, 2014
    Publication date: September 25, 2014
    Applicant: DEXERIALS CORPORATION
    Inventors: Tomoyuki TOYODA, Yoshihisa SHINYA, Yusuke KAMATA