Patents by Inventor Tomoyuki Toyoda
Tomoyuki Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20140256207Abstract: An image display device, and a production method thereof are provided, which maximize suppression of warping of a protective panel. A liquid crystal display panel and a transparent protective panel formed from a plastic are arranged facing each other via a cured resin. An outer dimension of the protective panel is made larger than an outer dimension of the display panel. Curing is carried out with an edge of the protective panel fixed with a fixing jig during and after curing. Alternatively, the outer dimension of the protective panel is substantially equal to an outer dimension of the display panel, which is substantially equal to an inner dimension of a case and the protective panel. Curing is carried out with the resin composition in contact with substantially the whole face of the protective panel.Type: ApplicationFiled: April 24, 2014Publication date: September 11, 2014Applicant: DEXERIALS CORPORATIONInventors: Tomoyuki TOYODA, Yoshihisa SHINYA, Yusuke KAMATA
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Patent number: 8821966Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.Type: GrantFiled: April 9, 2008Date of Patent: September 2, 2014Assignee: Dexerials CorporationInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20140209237Abstract: An image display device is manufactured by: applying a liquid photo-curable resin composition having a total value of cure shrinkage ratios based on pre-curing and complete curing of 3% or more to a surface of the light-transmitting cover member or a surface of the image display member with a thickness greater than that of the light-shielding layer to cancel the step between the light-shielding layer and the light-shielding layer forming surface of the light-transmitting cover member; pre-curing the photo-curable resin composition with the irradiation of ultraviolet rays to form a pre-cured resin layer; bonding the light-transmitting cover member to the image display member such that the pre-cured resin layer is placed inside; and subjecting the pre-cured resin layer to the irradiation of ultraviolet rays to achieve the complete curing thereof. The pre-curing is conducted to obtain a cure shrinkage ratio less than 3% in the complete curing thereof.Type: ApplicationFiled: January 24, 2013Publication date: July 31, 2014Applicant: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Publication number: 20140069581Abstract: According to a method of manufacturing an image display device of the present invention, a photo-curable resin composition in a liquid state is applied to a surface of a light-transmitting cover member including a light-shielding layer or a surface of the image display member to a thickness greater than that of the light-shielding layer. Then, in this state, the photo-curable resin composition is irradiated with a UV ray to be pre-cured, thereby forming a pre-cured resin layer. Next, the image display member and the light-transmitting cover member are stacked via the pre-cured resin layer and thereafter, the pre-cured resin layer is irradiated with a UV ray to be completely cured, thereby forming a light-transmitting cured resin layer.Type: ApplicationFiled: January 24, 2013Publication date: March 13, 2014Applicant: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Naoki Hayashi, Tomoyuki Toyoda
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Publication number: 20130183530Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.Type: ApplicationFiled: December 19, 2011Publication date: July 18, 2013Applicant: DEXERIALS CORPORATIONInventors: Kouichi Ogawa, Yoshihisa Shinya, Tomoyuki Toyoda, Yasumi Endo
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Patent number: 8432516Abstract: An image display device has an image display part and a protective part on the image display part. The image display device suppresses image unevenness and cured resin peeling caused by internal stress generated due to curing shrinkage of a cured resin between the protective part and the image display part or external stress applied on the image display part due to warping of the protective part. A cured resin layer is arranged between the image display part and the protective part. The cured resin layer has a light transmittance in the visible region of 90% or more, an elongation ratio of 700% or more at 25° C. and 400% or more at 80° C., and an adhesive force with respect to the protective part of 0.4 N/cm or more at 25° C. and 0.3 N/cm or more at 80° C.Type: GrantFiled: July 16, 2008Date of Patent: April 30, 2013Assignee: Sony Chemical & Information Device CorporationInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20120263964Abstract: The present invention prevents air bubbles from being mixed in at the time of resin filling. In a supplying step (FIGS. 5D, 5E), a transparent resin filler is dispensed and supplied from supply means so that the transparent resin filler comes into contact with both of an image display panel and a front panel to draw a predetermined pattern, and the transparent resin filler is maintained in contact with both of the panels until drawing of the predetermined pattern is completed.Type: ApplicationFiled: October 12, 2010Publication date: October 18, 2012Applicant: SONY CHEMICAL & INFORMATION DEVICE CORPORATIONInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yasumi Endo
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Publication number: 20120118483Abstract: A method for producing a display device includes: (a) coating a resin composition on at least one of a display part and a protective part, (b) closely adhering the display and protective parts via a resin composition interposed therebetween, and (c) arranging the cured resin layer between the display and protective parts by curing the resin composition by irradiating UV rays on an external side of the protective part. If a defect is detected, the method includes: (d) separating the display and protective parts by applying a wire to a side face of the cured resin layer where the protective and display parts are bonded and moving the wire through the cured resin layer, (e) peeling off and removing the cured resin adhered to the separated display and protective parts by a removing solution which contains an organic solvent, and (f) repeating steps (a) to (c).Type: ApplicationFiled: December 21, 2011Publication date: May 17, 2012Applicant: SONY CHEMICAL & INFORMATION DEVICE CORPORATIONInventors: Tomoyuki TOYODA, Tsutomu DEJIMA, Yoshihisa SHINYA, Yusuke KAMATA
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Patent number: 8152945Abstract: A method for producing a display device includes: (A) coating a resin composition, which is a raw material of the cured resin, on at least one of the display part or the protective part, (B) closely attaching the display part and the protective part via the resin composition, and (C) arranging the cured resin layer between the display part and the protective part by curing the resin composition by irradiating UV rays from external side of the protective part. After (B), if there is any defect in the resin composition layer, the method further includes (b1) separating the display part and the protective part, and (b2) peeling and removing the resin composition adhered to the separated display part and the separated protective part by a removing solution which contains an organic solvent.Type: GrantFiled: January 15, 2010Date of Patent: April 10, 2012Assignee: Sony Chemical & Information Device CorporationInventors: Tomoyuki Toyoda, Yasumi Endo, Yoshihisa Shinya, Yusuke Kamata
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Patent number: 8152947Abstract: A method for producing a display device includes: (a) coating a resin composition on at least one of a display part and a protective part, (b) closely adhering the display and protective parts via a resin composition interposed therebetween, and (c) arranging the cured resin layer between the display and protective parts by curing the resin composition by irradiating UV rays on an external side of the protective part. If a defect is detected, the method includes: (d) separating the display and protective parts by applying a wire to a side face of the cured resin layer where the protective and display parts are bonded and moving the wire through the cured resin layer, (e) peeling off and removing the cured resin adhered to the separated display and protective parts by a removing solution which contains an organic solvent, and (f) repeating steps (a) to (c).Type: GrantFiled: January 15, 2010Date of Patent: April 10, 2012Assignee: Sony Chemical & Information Device CorporationInventors: Tomoyuki Toyoda, Tsutomu Dejima, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20100210166Abstract: A technology for producing a display device for which a repair operation can be carried out easily and reliably without damage to a display part and a protective part. The method includes: (A) a step of coating a resin composition, which is a raw material of the cured resin, on at least one of the display part or the protective part, (B) a step of closely attaching the display part and the protective part via the resin composition, and (C) a step of arranging the cured resin layer between the display part and the protective part by curing the resin composition by irradiating UV rays from external side of the protective part. After the step (B), the method further includes (b1) a step of separating the display part and the protective part, and (b2) a step of peeling and removing the resin composition adhered to the separated display part and the separated protective part by a removing solution which contains an organic solvent.Type: ApplicationFiled: January 15, 2010Publication date: August 19, 2010Applicant: SONY CHEMICAL & INFORMATION DEVICE CORPORATIONInventors: Tomoyuki Toyoda, Yasumi Endo, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20100178834Abstract: A method for producing a display device in which a repair operation can be carried out easily and reliably without damage to a bonding portion caused by a cured resin. The method comprises: (a) coating a resin composition on at least one of the display part and the protective part, (b) closely adhering the display part and the protective part via the resin composition interposed therebetween, and (c) arranging the cured resin layer between the display part and the protective part by curing the resin composition by irradiating UV rays externally side of protective part.Type: ApplicationFiled: January 15, 2010Publication date: July 15, 2010Applicant: SONY CHEMICAL & INFORMATION DEVICE CORPORATIONInventors: Tomoyuki Toyoda, Tsutomu Dejima, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20100134713Abstract: An image display device, and a production method thereof are provided, which are capable of suppressing warping of a protective panel formed from a plastic as much as possible. In an image display device having a liquid crystal display panel 1 and a transparent protective panel 2 formed from a plastic which are arranged facing each other via a cured resin, an outer dimension of the protective panel 2 is made larger than an outer dimension of the liquid crystal display panel 1, curing of a resin composition 4 is carried out in a state where a peripheral edge of the protective panel 2 is fixed with a fixing jig 5, and the peripheral edge of the protective panel 2 is fixed with the fixing jig 5 even after the curing of the resin composition 4.Type: ApplicationFiled: July 16, 2008Publication date: June 3, 2010Applicant: Sony Chemical & Information Device CorporationInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20100118245Abstract: An image display device has an image display part and a protective part on the image display part. The image display device suppresses image unevenness and cured resin peeling caused by internal stress generated due to curing shrinkage of a cured resin between the protective part and the image display part or external stress applied on the image display part due to warping of the protective part. A cured resin layer is arranged between the image display part and the protective part. The cured resin layer has a light transmittance in the visible region of 90% or more, an elongation ratio of 700% or more at 25° C. and 400% or more at 80° C., and an adhesive force with respect to the protective part of 0.4 N/cm or more at 25° C. and 0.3 N/cm or more at 80° C.Type: ApplicationFiled: July 16, 2008Publication date: May 13, 2010Applicant: Sony Chemical & Information Device CorporationInventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20100097746Abstract: A method for manufacturing an image display device includes the step of forming a cured resin layer by interposing a photo-curable resin composition between a protection member and a display-side panel including an image display unit and a frame member and then photo-curing the photo-curable resin composition, with the photo-curable resin composition being disposed across between the image display unit and the frame member. In the manufacturing method, a high-viscosity resin composition having a viscosity of 3000 mPa·s or more and 12000 mPa·s or less is used as the photo-curable resin composition. Alternatively, after a gap between the image display unit and the frame member is sealed with a sealing film, a photo-curable resin composition is interposed between the display-side panel and the protection member.Type: ApplicationFiled: April 9, 2008Publication date: April 22, 2010Inventors: Tomoyuki Toyoda, Yoshihisa Shinya, Yusuke Kamata
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Publication number: 20100098839Abstract: In the production of a thin image display apparatus by filling a curable resin composition between a protective part and a base and then curing the resin, the present invention enables a high-luminance and high-contrast image to be displayed in which display defects resulting from deformation of an image display part are not produced, the curable resin composition has a uniform thickness, and air bubbles are prevented from becoming mixed in the curable resin composition.Type: ApplicationFiled: April 10, 2008Publication date: April 22, 2010Inventors: Tomoyuki Toyoda, Yusuke Kamata, Yoshihisa Shinya