Patents by Inventor Toshiaki Iwafuchi

Toshiaki Iwafuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120211855
    Abstract: A semiconductor apparatus includes: a first sheet-like member having a light receiving surface of an imaging device and a first connection terminal disposed thereon, the imaging device generating an image by receiving incident light from a light collecting section for collecting external light disposed thereon; a second sheet-like member having a second connection terminal to be connected to the first connection terminal provided thereon; a conductive bonding portion made of a conductive material and bonded with the first connection terminal; and a bonding wire connecting the conductive bonding portion and the second connection terminal, wherein the bonding wire is disposed along the plane of the first sheet-like member such that reflected light from the bonding wire does not impinge on the light receiving surface.
    Type: Application
    Filed: January 18, 2012
    Publication date: August 23, 2012
    Applicant: Sony Corporation
    Inventors: Toshiaki IWAFUCHI, Masahiko Shimizu
  • Patent number: 8101432
    Abstract: A method of repairing a defective one of devices mounted on substrate is provided. Devices are arrayed on a substrate and electrically connected to wiring lines connected to a drive circuit, to be thus mounted on the substrate. The devices mounted on the substrate are then subjected to an emission test. If a defective device is detected in this test, a repair device is mounted at a position corresponding to a position of the defective device. At this time, after wiring lines connected to the defective device are cut off, the repair device is electrically connected to portions of the wiring lines, the portions of the wiring lines being located at positions nearer to the drive circuit side than the cut-off positions of the wiring lines.
    Type: Grant
    Filed: June 14, 2006
    Date of Patent: January 24, 2012
    Assignee: Sony Corporation
    Inventors: Toyoharu Oohata, Toshiaki Iwafuchi, Hisashi Ohba
  • Patent number: 7888690
    Abstract: An image display unit and a method of producing the image display unit, wherein the image display unit includes an array of a plurality of light emitting devices for displaying an image, and wherein the method of producing the image display unit employs, for example, a space expanding transfer, whereby a first transfer step includes transferring the devices arrayed on a first substrate to a temporary holding member such that the devices are spaced from each other with a pitch larger than a pitch of the devices arrayed on the first substrate, a second holding step includes holding the devices on the temporary holding member, and a third transfer step includes transferring the devices held on the temporary holding member onto a second board such that the devices are spaced from each other with a pitch larger than the pitch of the devices held on the temporary holding member.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: February 15, 2011
    Assignee: Sony Corporation
    Inventors: Toshiaki Iwafuchi, Toyoharu Oohata, Masato Doi
  • Patent number: 7880184
    Abstract: An image display unit and a method of producing the image display unit, wherein the image display unit includes an array of a plurality of light emitting devices for displaying an image, and wherein the method of producing the image display unit employs, for example, a space expanding transfer, whereby a first transfer step includes transferring the devices arrayed on a first substrate to a temporary holding member such that the devices are spaced from each other with a pitch larger than a pitch of the devices arrayed on the first substrate, a second holding step includes holding the devices on the temporary holding member, and a third transfer step includes transferring the devices held on the temporary holding member onto a second board such that the devices are spaced from each other with a pitch larger than the pitch of the devices held on the temporary holding member.
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: February 1, 2011
    Assignee: Sony Corporation
    Inventors: Toshiaki Iwafuchi, Toyoharu Oohata, Masato Doi
  • Patent number: 7763139
    Abstract: A method of selectively transferring devices arrayed on a first substrate to a second substrate on which an adhesive resin layer is previously formed is provided. The method includes steps of selectively heating the adhesive resin layer on the second substrate by laser irradiation from the back surface side of the second substrate, and curing the selectively heated portions of the adhesive resin layer, thereby adhesively bonding those to be transferred of the devices to the second substrate. At this time, portions, corresponding to the devices, of the adhesive layer are heated directly or indirectly via the devices or wiring portions by laser irradiation from the back surface side of the substrate. The heated portions of the adhesive resin layer selectively exhibit the adhesive forces. The heated portions of the adhesive layer are then cured, so that only the devices to be transferred are selectively transferred to the second substrate.
    Type: Grant
    Filed: October 23, 2006
    Date of Patent: July 27, 2010
    Assignee: Sony Corporation
    Inventors: Kunihiko Hayashi, Yoshiyuki Yanagisawa, Toshiaki Iwafuchi, Hisashi Ohba
  • Patent number: 7723764
    Abstract: A method of repairing a defective one of devices mounted on substrate is provided. Devices are arrayed on a substrate and electrically connected to wiring lines connected to a drive circuit, to be thus mounted on the substrate. The devices mounted on the substrate are then subjected to an emission test. If a defective device is detected in this test, a repair device is mounted at a position corresponding to a position of the defective device. At this time, after wiring lines connected to the defective device are cut off, the repair device is electrically connected to portions of the wiring lines, the portions of the wiring lines being located at positions nearer to the drive circuit side than the cut-off positions of the wiring lines.
    Type: Grant
    Filed: May 25, 2006
    Date of Patent: May 25, 2010
    Assignee: Sony Corporation
    Inventors: Toyoharu Oohata, Toshiaki Iwafuchi, Hisashi Ohba
  • Patent number: 7705351
    Abstract: A semiconductor device includes: a circuit board; a semiconductor chip mounted over the circuit board with a predetermined gap therebetween and electrically connected to the circuit board by a protruding electrode; a first resin material filled into the gap between the circuit board and the semiconductor chip; a second resin material that seals the semiconductor chip mounted over the circuit board; a first reflector which is formed on a surface of the circuit board on the semiconductor chip side and reflects a predetermined testing light; and a second reflector which is formed on a surface of the semiconductor chip on the circuit board side and reflects the predetermined testing light.
    Type: Grant
    Filed: January 8, 2007
    Date of Patent: April 27, 2010
    Assignee: Sony Corporation
    Inventors: Nobuaki Ikebe, Toshiaki Iwafuchi, Michihiro Satou, Yuji Yamagata
  • Publication number: 20090103292
    Abstract: An image display unit and a method of producing the image display unit, wherein the image display unit includes an array of a plurality of light emitting devices for displaying an image, and wherein the method of producing the image display unit employs, for example, a space expanding transfer, whereby a first transfer step includes transferring the devices arrayed on a first substrate to a temporary holding member such that the devices are spaced from each other with a pitch larger than a pitch of the devices arrayed on the first substrate, a second holding step includes holding the devices on the temporary holding member, and a third transfer step includes transferring the devices held on the temporary holding member onto a second board such that the devices are spaced from each other with a pitch larger than the pitch of the devices held on the temporary holding member.
    Type: Application
    Filed: February 20, 2008
    Publication date: April 23, 2009
    Applicant: SONY CORPORATION
    Inventors: Toshiaki Iwafuchi, Toyoharu Oohata, Masato Doi
  • Patent number: 7462879
    Abstract: A display device is formed by burying at least part of a light emitting device in an insulating material, wherein a drive electrode for the light emitting device is formed so as to be extracted on a surface of the insulating material. A display unit is produced by two-dimensionally arraying such light emitting devices on a base body. Since the display device is modularized by burying a light emitting device finely formed in an insulating material, to re-shape the light emitting device into a size easy to handle, it is possible to suppress the production cost of the display unit using such display devices, and to ensure a desirable handling performance of the light emitting device; for example, facilitate the carrying of the light emitting device or the mounting thereof on a base body.
    Type: Grant
    Filed: March 23, 2005
    Date of Patent: December 9, 2008
    Assignee: Sony Corporation
    Inventors: Toyoharu Oohata, Hideharu Nakajima, Yoshiyuki Yanagisawa, Toshiaki Iwafuchi
  • Publication number: 20080144048
    Abstract: A semiconductor device includes: a circuit board; a semiconductor chip mounted over the circuit board with a predetermined gap therebetween and electrically connected to the circuit board by a protruding electrode; a first resin material filled into the gap between the circuit board and the semiconductor chip; a second resin material that seals the semiconductor chip mounted over the circuit board; a first reflector which is formed on a surface of the circuit board on the semiconductor chip side and reflects a predetermined testing light; and a second reflector which is formed on a surface of the semiconductor chip on the circuit board side and reflects the predetermined testing light.
    Type: Application
    Filed: January 8, 2007
    Publication date: June 19, 2008
    Inventors: Nobuaki Ikebe, Toshiaki Iwafuchi, Michihiro Satou, Yuji Yamagata
  • Patent number: 7297566
    Abstract: A display device is formed by burying at least part of a light emitting device in an insulating material, wherein a drive electrode for the light emitting device is formed so as to be extracted on a surface of the insulating material. A display unit is produced by two-dimensionally arraying such light emitting devices on a base body. Since the display device is modularized by burying a light emitting device finely formed in an insulating material, to re-shape the light emitting device into a size easy to handle, it is possible to suppress the production cost of the display unit using such display devices, and to ensure a desirable handling performance of the light emitting device; for example, facilitate the carrying of the light emitting device or the mounting thereof on a base body.
    Type: Grant
    Filed: April 11, 2005
    Date of Patent: November 20, 2007
    Assignee: Sony Corporation
    Inventors: Toyoharu Oohata, Hideharu Nakajima, Yoshiyuki Yanagisawa, Toshiaki Iwafuchi
  • Patent number: 7297985
    Abstract: A display device is formed by burying at least part of a light emitting device in an insulating material, wherein a drive electrode for the light emitting device is formed so as to be extracted on a surface of the insulating material. A display unit is produced by two-dimensionally arraying such light emitting devices on a base body. Since the display device is modularized by burying a light emitting device finely formed in an insulating material, to re-shape the light emitting device into a size easy to handle, it is possible to suppress the production cost of the display unit using such display devices, and to ensure a desirable handling performance of the light emitting device; for example, facilitate the carrying of the light emitting device or the mounting thereof on a base body.
    Type: Grant
    Filed: May 15, 2002
    Date of Patent: November 20, 2007
    Assignee: Sony Corporation
    Inventors: Toyoharu Oohata, Hideharu Nakajima, Yoshiyuki Yanagisawa, Toshiaki Iwafuchi
  • Patent number: 7289089
    Abstract: A light emitting unit represented by an image display unit includes chips, each of which is formed by burying a light emitting device such as a GaN based semiconductor light emitting device in a resin, wherein external terminals connected to the light emitting device buried in each chip are provided on the chip, and a drive control device such as a pixel transistor for controlling the drive of the light emitting device are connected to the external terminals in a state being at least partially overlapped to the chip. Such an image display unit is advantageous in improving a device density such as a pixel density, enhancing the connection reliability by increasing the diameters of via-holes for wiring without excessively reducing the size of each chip, improving the fabrication yield, facilitating the handling of the chip (or device) at the time of bonding by increasing the apparent area of the chip (or device), and lowering the required specification in terms of alignment accuracy of the chip (or device).
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: October 30, 2007
    Assignee: Sony Corporation
    Inventor: Toshiaki Iwafuchi
  • Patent number: 7233030
    Abstract: A device transfer method includes the steps of: covering a plurality of devices, which have been formed on a substrate, with a resin layer; forming electrodes in the resin layer in such a manner that the electrodes are connected to the devices; cutting the resin layer, to obtain resin buried devices each containing at least one of the devices; and peeling the resin buried devices from the substrate and transferring them to a device transfer body. This device transfer method is advantageous in easily, smoothly separating devices from each other, and facilitating handling of the devices in a transfer step and ensuring good electric connection between the devices and external wiring, even if the devices are fine devices.
    Type: Grant
    Filed: December 23, 2003
    Date of Patent: June 19, 2007
    Assignee: Sony Corporation
    Inventors: Yoshiyuki Yanagisawa, Toyoharu Oohata, Toshiaki Iwafuchi
  • Publication number: 20070087644
    Abstract: A method of producing the image display unit, wherein the image display unit includes an array of a plurality of light emitting devices for displaying an image, and wherein the method of producing the image display unit employs, for example, a space expanding transfer, whereby a first transfer step includes transferring the devices arrayed on a first substrate to a temporary holding member such that the devices are spaced from each other with a pitch larger than a pitch of the devices arrayed on the first substrate, a second holding step includes holding the devices on the temporary holding member, and a third transfer step includes transferring the devices held on the temporary holding member onto a second board such that the devices are spaced from each other with a pitch larger than the pitch of the devices held on the temporary holding member.
    Type: Application
    Filed: November 10, 2006
    Publication date: April 19, 2007
    Applicant: Sony Corporation
    Inventors: Toshiaki Iwafuchi, Toyoharu Oohata, Masato Doi
  • Patent number: 7205213
    Abstract: A method of selectively transferring devices arrayed on a first substrate to a second substrate on which an adhesive resin layer is previously formed is provided. The method includes steps of selectively heating the adhesive resin layer on the second substrate by laser irradiation from the back surface side of the second substrate, and curing the selectively heated portions of the adhesive resin layer, thereby adhesively bonding those to be transferred of the devices to the second substrate. At this time, portions, corresponding to the devices, of the adhesive layer are heated directly or indirectly via the devices or wiring portions by laser irradiation from the back surface side of the substrate. The heated portions of the adhesive resin layer selectively exhibit the adhesive forces. The heated portions of the adhesive layer are then cured, so that only the devices to be transferred are selectively transferred to the second substrate.
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: April 17, 2007
    Assignee: Sony Corporation
    Inventors: Kunihiko Hayashi, Yoshiyuki Yanagisawa, Toshiaki Iwafuchi, Hisashi Ohba
  • Patent number: 7205212
    Abstract: A method of selectively transferring devices arrayed on a first substrate to a second substrate on which an adhesive resin layer is previously formed is provided. The method includes steps of selectively heating the adhesive resin layer on the second substrate by laser irradiation from the back surface side of the second substrate, and curing the selectively heated portions of the adhesive resin layer, thereby adhesively bonding those to be transferred of the devices to the second substrate. At this time, portions, corresponding to the devices, of the adhesive layer are heated directly or indirectly via the devices or wiring portions by laser irradiation from the back surface side of the substrate. The heated portions of the adhesive resin layer selectively exhibit the adhesive forces. The heated portions of the adhesive layer are then cured, so that only the devices to be transferred are selectively transferred to the second substrate.
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: April 17, 2007
    Assignee: Sony Corporation
    Inventors: Kunihiko Hayashi, Yoshiyuki Yanagisawa, Toshiaki Iwafuchi, Hisashi Ohba
  • Patent number: 7205214
    Abstract: A method of selectively transferring devices arrayed on a first substrate to a second substrate on which an adhesive resin layer is previously formed is provided. The method includes steps of selectively heating the adhesive resin layer on the second substrate by laser irradiation from the back surface side of the second substrate, and curing the selectively heated portions of the adhesive resin layer, thereby adhesively bonding those to be transferred of the devices to the second substrate. At this time, portions, corresponding to the devices, of the adhesive layer are heated directly or indirectly via the devices or wiring portions by laser irradiation from the back surface side of the substrate. The heated portions of the adhesive resin layer selectively exhibit the adhesive forces. The heated portions of the adhesive layer are then cured, so that only the devices to be transferred are selectively transferred to the second substrate.
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: April 17, 2007
    Assignee: Sony Corporation
    Inventors: Kunihiko Hayashi, Yoshiyuki Yanagisawa, Toshiaki Iwafuchi, Hisashi Ohba
  • Patent number: 7195687
    Abstract: A method of selectively transferring devices arrayed on a first substrate to a second substrate on which an adhesive resin layer is previously formed is provided. The method includes steps of selectively heating the adhesive resin layer on the second substrate by laser irradiation from the back surface side of the second substrate, and curing the selectively heated portions of the adhesive resin layer, thereby adhesively bonding those to be transferred of the devices to the second substrate. At this time, portions, corresponding to the devices, of the adhesive layer are heated directly or indirectly via the devices or wiring portions by laser irradiation from the back surface side of the substrate. The heated portions of the adhesive resin layer selectively exhibit the adhesive forces. The heated portions of the adhesive layer are then cured, so that only the devices to be transferred are selectively transferred to the second substrate.
    Type: Grant
    Filed: December 22, 2004
    Date of Patent: March 27, 2007
    Assignee: Sony Corporation
    Inventors: Kunihiko Hayashi, Yoshiyuki Yanagisawa, Toshiaki Iwafuchi, Hisashi Ohba
  • Publication number: 20070048891
    Abstract: A method of selectively transferring devices arrayed on a first substrate to a second substrate on which an adhesive resin layer is previously formed is provided. The method includes steps of selectively heating the adhesive resin layer on the second substrate by laser irradiation from the back surface side of the second substrate, and curing the selectively heated portions of the adhesive resin layer, thereby adhesively bonding those to be transferred of the devices to the second substrate. At this time, portions, corresponding to the devices, of the adhesive layer are heated directly or indirectly via the devices or wiring portions by laser irradiation from the back surface side of the substrate. The heated portions of the adhesive resin layer selectively exhibit the adhesive forces. The heated portions of the adhesive layer are then cured, so that only the devices to be transferred are selectively transferred to the second substrate.
    Type: Application
    Filed: October 23, 2006
    Publication date: March 1, 2007
    Applicant: Sony Corporation
    Inventors: Kunihiko Hayashi, Yoshiyuki Yanagisawa, Toshiaki Iwafuchi, Hisashi Ohba