Patents by Inventor Toshiyuki Nakao

Toshiyuki Nakao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140192353
    Abstract: An inspection method and apparatus for detecting defects or haze of a sample, includes illuminating light to the sample from an oblique direction relative to a surface of the sample with an illuminator, detecting first scattered light at a forward position relative to an illuminating direction from the sample with a first detector, detecting second scattered light at a sideward or backward position relative to the illuminating direction from the sample with a second detection, and processing a first signal of the first scattered light and a second signal of the second scattered light with different weighting for the first signal and for the second signal with a processor.
    Type: Application
    Filed: March 11, 2014
    Publication date: July 10, 2014
    Applicant: Hitachi High-Technologies Corporation
    Inventors: Yoshimasa OSHIMA, Yuta URANO, Toshiyuki NAKAO
  • Publication number: 20140176943
    Abstract: A surface defect inspection apparatus and method is provided which illuminates a plurality of beams set to different intensity values to a sample. Scattered light from the plurality of beams is detected and processed to analyze the surface defects.
    Type: Application
    Filed: February 25, 2014
    Publication date: June 26, 2014
    Applicant: Hitachi High-Technologies Corporation
    Inventors: Yoshimasa OSHIMA, Toshiyuki NAKAO, Shigeru MATSUI
  • Publication number: 20140125980
    Abstract: A defect inspecting method and apparatus for inspecting a surface state including a defect on a wafer surface, in which a polarization state of a laser beam irradiated onto the wafer surface is connected into a specified polarization state, the converted laser beam having the specified polarization state is inserted onto the wafer surface, and a scattering light occurring from an irradiated region where the laser beam having the specified polarization state is irradiated, is separated into a first scattering light occurring due to a defect on the wafer and a second scattering light occurring due to a surface roughness on the wafer. An optical element for optical path division separates the first and second scattering lights approximately at the same time.
    Type: Application
    Filed: January 14, 2014
    Publication date: May 8, 2014
    Applicant: Hitachi High-Technologies Corporation
    Inventors: Toshiyuki Nakao, Shigenobu Maruyama, Akira Hamamatsu, Yuta Urano
  • Patent number: 8711347
    Abstract: Disclosed is a defect inspection method which makes it possible to scan the entire surface of a sample and detect minute defects without causing thermal damage to the sample. A defect inspection method in which a pulse laser emitted from a light source is subjected to pulse division and irradiated on the surface of a sample which moves in one direction while the divided-pulse pulse laser is rotated, reflection light from the sample irradiated by the divided-pulse pulse laser is detected, the signal of the detected reflection light is processed to detect defects on the sample, and information regarding a detected defect is output to a display screen, wherein the barycentric position of the light intensity of the divided-pulse pulse laser is monitored and adjusted.
    Type: Grant
    Filed: May 25, 2011
    Date of Patent: April 29, 2014
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Toshifumi Honda, Yuta Urano, Yukihiro Shibata, Toshiyuki Nakao
  • Patent number: 8705026
    Abstract: An inspection method and apparatus for detecting defects or haze of a sample, includes illuminating light to the sample from an oblique direction relative to a surface of the sample with an illuminator, detecting first scattered light at a forward position relative to an illuminating direction from the sample with a first detector, detecting sec and scattered light at a sideward or backward position relative to the illuminating direction from the sample with a second detection, and processing a first signal of the first scattered light and a second signal of the second scattered light with different weighting for the first signal and for the second signal with a processor.
    Type: Grant
    Filed: August 29, 2012
    Date of Patent: April 22, 2014
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Yoshimasa Oshima, Yuta Urano, Toshiyuki Nakao
  • Patent number: 8670116
    Abstract: A defect inspecting method is provided which comprises a pre-scan defect inspecting process including a pre-scan irradiating step for casting irradiation light onto the surface of a sample, a pre-scan detecting step for detecting the scattered lights, and a pre-scan defect information collecting step for obtaining information on preselected defects present on the sample surface on the basis of the scattered lights; a near-field defect inspecting process including a near-field irradiating step in which the distance between the sample surface and a near-field head is adjusted so that the sample surface is irradiated, a near-field detecting step for detecting near-field light response, and a near-field defect information collecting step for obtaining information on the preselected defects on the basis of the near-field light response; and a merging process for inspecting defects present on the sample surface by merging the pieces of information on the preselected defects.
    Type: Grant
    Filed: May 20, 2011
    Date of Patent: March 11, 2014
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Toshiyuki Nakao, Junguo Xu, Yuki Shimizu, Toshihiko Nakata, Toshifumi Honda, Yukihiro Shibata, Yuta Urano
  • Patent number: 8654350
    Abstract: An inspecting method and apparatus for inspecting a substrate surface includes illuminating a light to the substrate surface having a film, detection of a scattered light or reflected light from a plurality of positions of the substrate surface to obtain a plurality of electrical signals, comparison of the plurality of electrical signals and a database which indicates a relationship between the electrical signals and surface roughness, and calculation of a surface roughness value based on the result of comparison.
    Type: Grant
    Filed: November 9, 2012
    Date of Patent: February 18, 2014
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Akira Hamamatsu, Yoshimasa Oshima, Shunji Maeda, Hisae Shibuya, Yuta Urano, Toshiyuki Nakao, Shigenobu Maruyama
  • Patent number: 8638429
    Abstract: Provided are a defect inspecting method and a defect inspecting apparatus, wherein defect detecting sensitivity is improved and also haze measurement is performed using polarization detection, while suppressing damages to samples. The defect inspecting apparatus is provided with a light source which oscillates to a sample a laser beam having a wavelength band wherein a small energy is absorbed, and two independent detecting optical systems, i.e., a defect detecting optical system which detects defect scattered light generated by a defect, by radiating the laser beams oscillated by the light source, and a haze detecting optical system which detects roughness scattered light generated due to roughness of the wafer surface. Polarization detection is independently performed with respect to the scattered light detected by the two detecting optical systems, and based on the two different detection signals, defect determination and haze measurement are performed.
    Type: Grant
    Filed: December 15, 2009
    Date of Patent: January 28, 2014
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Toshiyuki Nakao, Shigenobu Maruyama, Akira Hamamatsu, Yuta Urano
  • Publication number: 20140009755
    Abstract: In order to enable inspections to be conducted at a sampling rate higher than the pulse oscillation frequency of a pulsed laser beam emitted from a laser light source, without damaging samples, a defect inspection method is disclosed, wherein: a single pulse of a pulsed laser beam emitted from the laser light source is split into a plurality of pulses; a sample is irradiated with this pulse-split pulsed laser beam; scattered light produced by the sample due to the irradiation is focused and detected; and defects on the sample are detected by using information obtained by focusing and detecting the scattered light from the sample. Said defect inspection method is configured such that the splitting a single pulse of the pulsed laser beam into a plurality of pulses is controlled in such a manner that the peak values of the split pulses are substantially uniform.
    Type: Application
    Filed: July 1, 2011
    Publication date: January 9, 2014
    Inventors: Yukihiro Shibata, Toshiyuki Nakao, Yuta Urano, Toshifumi Honda
  • Patent number: 8599369
    Abstract: A defect inspection method wherein illumination light having a substantially uniform illumination intensity distribution in a certain direction on the surface of a specimen is radiated onto the surface of the specimen; wherein multiple components of those scattered light beams from the surface of the specimen which are emitted mutually different directions are detected, thereby obtaining corresponding multiple scattered light beam detection signals; wherein the multiple scattered light beam detection signals is subjected to processing, thereby determining the presence of defects; wherein the corresponding multiple scattered light detecting signals is processed with respect to all of the spots determined to be defective by the processing, thereby determining the sizes of defects; and wherein the defect locations on the specimen and the defect sizes are displayed with respect to all of the spots determined to be defective by the processing.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: December 3, 2013
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Yuta Urano, Shigenobu Maruyama, Toshiyuki Nakao, Toshifumi Honda
  • Patent number: 8514388
    Abstract: In order to maximize the effect of signal addition during inspection of foreign substances in wafers, a device structure including line sensors arranged in plural directions is effective. Low-angle detection optical systems that detect light beams in plural azimuth directions, the light beams being scattered in low angle directions among those scattered from a linear area on a sample illuminated by illuminating means, each include a combination of a first imaging lens group (330) and a diffraction grating (340) and a combination of a second imaging lens group (333) and an image detector (350) having a plurality of light receiving surfaces. A signal processing unit processes signals from the image detectors of the low-angle detection optical systems by adding the signals from the light receiving surfaces corresponding between the image detectors.
    Type: Grant
    Filed: July 28, 2010
    Date of Patent: August 20, 2013
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Shigenobu Maruyama, Toshifumi Honda, Toshiyuki Nakao, Yuta Urano
  • Publication number: 20130208271
    Abstract: A surface defect inspection apparatus and method for irradiating a beam multiple times to a same region on a surface of an inspection sample, detecting each scattered light from the same region by detection optical systems individually to produce plural signals, and wherein irradiating the beam includes performing a line illumination of the beam on a line illumination region of the sample surface. The line illumination region is moved in a longitudinal direction at a pitch shorter than a length of the line illumination region in the longitudinal direction.
    Type: Application
    Filed: March 15, 2013
    Publication date: August 15, 2013
    Applicant: Hitachi High-Technologies Corporation
    Inventors: Yoshimasa OSHIMA, Toshiyuki NAKAO, Shigeru MATSUI
  • Patent number: 8482727
    Abstract: A method and apparatus of inspecting a defect of a surface of a sample in which a laser beam is irradiated on a sample surface so that at least a part of an illumination field of the laser beam illuminates a first area of the sample surface, a plurality of scattered light rays from the first area caused by the irradiation is detected with a plurality of detectors, detection errors of inclination of an illumination apparatus and a sensor for the plurality of scattered light rays detected by the plurality of detectors are corrected, at least one of adding and averaging the corrected plurality of scattered light rays, and a defect on the sample surface is determined based on the plurality of scattered light rays in accordance with the correction of errors of inclination of the illumination apparatus and the sensor.
    Type: Grant
    Filed: February 6, 2012
    Date of Patent: July 9, 2013
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Toshiyuki Nakao, Yoshimasa Oshima, Yuta Urano
  • Patent number: 8477302
    Abstract: A defect inspection apparatus for inspecting a surface of a sample includes a stage for holding the sample, an illumination optical system that irradiates a laser beam to form a linear illuminated area on the surface of the sample, a detection optical system, and a signal processing system. The detection optical system includes a detector device having a plurality of pixels for detecting light scattered from the linear illuminated area of the surface of the sample, and that outputs in parallel a plurality of detection signals having mutually different sensitivities acquired from the plurality of pixels of the detector device. The signal processing system selects an unsaturated detection signal from the plurality of detection signals and detects a defect in accordance with the selected detection signal.
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: July 2, 2013
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Yuta Urano, Toshiyuki Nakao, Yoshimasa Oshima, Akira Hamamatsu
  • Publication number: 20130155400
    Abstract: A defect inspecting method is provided which comprises a pre-scan defect inspecting process including a pre-scan irradiating step for casting irradiation light onto the surface of a sample, a pre-scan detecting step for detecting the scattered lights, and a pre-scan defect information collecting step for obtaining information on preselected defects present on the sample surface on the basis of the scattered lights; a near-field defect inspecting process including a near-field irradiating step in which the distance between the sample surface and a near-field head is adjusted so that the sample surface is irradiated, a near-field detecting step for detecting near-field light response, and a near-field defect information collecting step for obtaining information on the preselected defects on the basis of the near-field light response; and a merging process for inspecting defects present on the sample surface by merging the pieces of information on the preselected defects.
    Type: Application
    Filed: May 20, 2011
    Publication date: June 20, 2013
    Inventors: Toshiyuki Nakao, Junguo Xu, Yuki Shimizu, Toshihiko Nakata, Toshifumi Honda, Yukihiro Shibata, Yuta Urano
  • Publication number: 20130141715
    Abstract: Proposed is a defect inspection method whereby: illuminating light having a substantially uniform illumination intensity distribution in one direction of a sample surface irradiated on the sample surface; multiple scattered light components, which are output in multiple independent directions, are detected among the scattered light from the sample surface and multiple corresponding scattered light detection signals are obtained; at least one of the multiple scattered light detection signals is processed and the presence of defects is determined; at least one of the multiple scattered light detection signals that correspond to each of the points determined by the processing as a defect is processed and the dimensions of the defect are determined; and the position and dimensions of the defect on the sample surface, at each of the points determined as a defect, are displayed.
    Type: Application
    Filed: May 20, 2011
    Publication date: June 6, 2013
    Inventors: Yuta Urano, Shigenobu Maruyama, Toshiyuki Nakao, Toshifumi Honda, Yukihiro Shibata
  • Publication number: 20130114078
    Abstract: Disclosed is a defect inspection method which makes it possible to scan the entire surface of a sample and detect minute defects without causing thermal damage to the sample. A defect inspection method in which a pulse laser emitted from a light source is subjected to pulse division and irradiated on the surface of a sample which moves in one direction while the divided-pulse pulse laser is rotated, reflection light from the sample irradiated by the divided-pulse pulse laser is detected, the signal of the detected reflection light is processed to detect defects on the sample, and information regarding a detected defect is output to a display screen, wherein the barycentric position of the light intensity of the divided-pulse pulse laser is monitored and adjusted.
    Type: Application
    Filed: May 25, 2011
    Publication date: May 9, 2013
    Inventors: Toshifumi Honda, Yuta Urano, Yukihiro Shibata, Toshiyuki Nakao
  • Publication number: 20130107247
    Abstract: An inspecting method and apparatus for inspecting a substrate surface includes illuminating a light to the substrate surface having a film, detection of a scattered light or reflected light from a plurality of positions of the substrate surface to obtain a plurality of electrical signals, comparison of the plurality of electrical signals and a database which indicates a relationship between the electrical signals and surface roughness, and calculation of a surface roughness value based on the result of comparison.
    Type: Application
    Filed: November 9, 2012
    Publication date: May 2, 2013
    Inventors: Akira Hamamatsu, Yoshimasa Oshima, Shunji Maeda, Hisae Shibuya, Yuta Urano, Toshiyuki Nakao, Shigenobu Maruyama
  • Patent number: 8400629
    Abstract: A surface defect inspection apparatus and method for irradiating a beam multiple times to a same region on a surface of an inspection sample, detecting each scattered light from the same region by detection optical systems individually to produce plural signals, and wherein irradiating the beam includes performing a line illumination of the beam on a line illumination region of the sample surface. The line illumination region is moved in a longitudinal direction at a pitch shorter than a length of the line illumination region in the longitudinal direction.
    Type: Grant
    Filed: August 30, 2011
    Date of Patent: March 19, 2013
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Yoshimasa Oshima, Toshiyuki Nakao, Shigeru Matsui
  • Publication number: 20130003052
    Abstract: A defect inspection device has: an illumination optical system which irradiates a predetermined region of an inspection target with illumination light; a detection optical system which has a detector provided with a plurality of pixels by which scattered light from the predetermined region of the inspection target due to illumination light from the illumination optical system can be detected; and a signal processing portion which is provided with a correction portion which corrects pixel displacement caused by change in a direction perpendicular to a surface of the inspection target with respect to a detection signal based on the scattered light detected by the detector of the detection optical system, and a defect determination portion which determines a defect on the surface of the inspection target based on the detection signal corrected by the correction portion.
    Type: Application
    Filed: January 17, 2011
    Publication date: January 3, 2013
    Inventors: Toshiyuki Nakao, Shigenobu Maruyama, Yuta Urano, Toshifumi Honda