Abstract: A method to form a nanosheet stack for a semiconductor device includes forming a stack of a plurality of sacrificial layers and at least one channel layer on an underlayer in which a sacrificial layer is in contact with the underlayer, each channel layer being in contact with at least one sacrificial layer, the sacrificial layers are formed from SiGe and the at least one channel layer is formed from Si; forming at least one source/drain trench region in the stack to expose surfaces of the SiGe sacrificial layers and a surface of the at least one Si channel layer; and oxidizing the exposed surfaces of the SiGe sacrificial layers and the exposed surface of the at least one Si layer in an environment of wet oxygen, or ozone and UV.

Abstract: A nanosheet field effect transistor design in which the threshold voltage is adjustable by adjusting the composition of the gate. The channel of the nanosheet field effect transistor may be composed of a III-V semiconductor material, and the gate, which may be separated from the channel by a high dielectric constant dielectric layer, may also be composed of a III-V semiconductor material. Adjusting the composition of the gate may result in a change in the affinity of the gate, in turn resulting in a change in the threshold voltage. In some embodiments the channel is composed, for example, of InxGa1-xAs, with x between 0.23 and 0.53, and the gate is composed of InAs1-yNy with y between 0.0 and 0.4, and the values of x and y may be adjusted to adjust the threshold voltage.

Abstract: Multi-layer fin field effect transistor devices and methods of forming the same are provided. The devices may include a fin shaped channel structure on a substrate. The channel structure may include stressor layers stacked on the substrate and a channel layer between the stressor layers, and the stressor layers may include a semiconductor material having a wide bandgap that is sufficient to confine carriers to the channel layer and having a lattice constant different from a lattice constant of the channel layer to induce stress in the channel layer. The devices may also include source/drain regions on respective first opposing sides of the channel structure and a gate on second opposing sides of the channel structure and between the source/drain regions.

Abstract: Methods of forming a layer of silicon germanium include forming an epitaxial layer of Si1-xGex on a silicon substrate, wherein the epitaxial layer of Si1-xGex has a thickness that is less than a critical thickness, hc, at which threading dislocations form in Si1-xGex on silicon; etching the epitaxial layer of Si1-xGex to form Si1-xGex pillars that define a trench in the epitaxial layer of Si1-xGex, wherein the trench has a height and a width, wherein the trench has an aspect ratio of height to width of at least 1.5; and epitaxially growing a suspended layer of Si1-xGex from upper portions of the Si1-xGex pillars, wherein the suspended layer defines an air gap in the trench beneath the suspended layer of Si1-xGex.

Abstract: A method of manufacturing a nanosheet or nanowire device from a stack including an alternating arrangement of sacrificial layers and channel layers on a substrate. The method includes deep etching portions of the stack to form electrode recesses for a source electrode and a drain electrode, forming conductive passivation layers in the electrode recesses, and epitaxially growing the source and drain electrodes in the electrode recesses. Each conductive passivation layer extends at least partially along a side of one of the electrode recesses. Portions of the substrate at lower ends of the electrode recesses are uncovered by the conductive passivation layers. The source and drain electrodes are grown from the substrate and the conductive passivation layers substantially inhibit the source and drain electrodes from being grown from the channel layers.

Abstract: Exemplary embodiments provide for fabricating a field effect transistor (FET) with an interface layer for a gate stack using an O3 post treatment. Aspects of the exemplary embodiments include: forming a semiconductor body upon a substrate; cleaning the surface of the semiconductor body; depositing a first dielectric layer on the semiconductor body; performing an O3 treatment to form a new interface layer that incorporates material from the substrate and material from the first dielectric layer; and performing gate stack processing, including deposition of a gate electrode.

Abstract: A strain-relieved buffer is formed by forming a first silicon-germanium (SiGe) layer directly on a surface of a bulk silicon (Si) substrate. The first SiGe layer is patterned to form at least two SiGe structures so there is a space between the SiGe structures. An oxide is formed on the SiGe structures, and the SiGe structures are mesa annealed. The oxide is removed to expose a top portion of the SiGe structures. A second SiGe layer is formed on the exposed portion of the SiGe structures so that the second SiGe layer covers the space between the SiGe structures, and so that a percentage Ge content of the first and second SiGe layers are substantially equal. The space between the SiGe structures is related to the sizes of the structures adjacent to the space and an amount of stress relief that is associated with the structures.

Abstract: A nanosheet field effect transistor design in which the threshold voltage is adjustable by adjusting the composition of the gate. The channel of the nanosheet field effect transistor may be composed of a III-V semiconductor material, and the gate, which may be separated from the channel by a high dielectric constant dielectric layer, may also be composed of a III-V semiconductor material. Adjusting the composition of the gate may result in a change in the affinity of the gate, in turn resulting in a change in the threshold voltage. In some embodiments the channel is composed, for example, of InxGa1-xAs, with x between 0.23 and 0.53, and the gate is composed of InAs1-yNy with y between 0.0 and 0.4, and the values of x and y may be adjusted to adjust the threshold voltage.

Abstract: A semiconductor device includes a series of metal routing layers and a complementary pair of planar field-effect transistors (FETs) on an upper metal routing layer of the metal routing layers. The upper metal routing layer is M3 or higher. Each of the FETs includes a channel region of a crystalline material. The crystalline material may include one or more transition metal dichalcogenide materials such as MoS2, WS2, WSe2, and/or combinations thereof.

Abstract: Methods of forming nanosheets for a semiconductor device are provided including providing a silicon on insulator (SOI) handle wafer, the SOT handle wafer including a silicon layer and a dielectric layer on the silicon layer; providing a first donor wafer; bonding the SOI handle wafer and the first donor wafer together to provide a bonded structure; debonding the bonded structure to provide an intermediate wafer including a plurality of silicon or non-silicon nano sheets and a plurality of dielectric layers alternately stacked; and bonding the intermediate wafer to a second donor wafer to provide a final wafer including a plurality of silicon or non-silicon layers and a plurality of dielectric layers alternately stacked, wherein the final wafer includes at least one more pair of silicon or non-silicon and dielectric layers than the intermediate wafer.

Abstract: Methods of forming a layer of silicon germanium include forming an epitaxial layer of Si1-xGex on a silicon substrate, wherein the epitaxial layer of Si1-xGex has a thickness that is less than a critical thickness, hc, at which threading dislocations form in Si1-xGex on silicon; etching the epitaxial layer of Si1-xGex to form Si1-xGex pillars that define a trench in the epitaxial layer of Si1-xGex, wherein the trench has a height and a width, wherein the trench has an aspect ratio of height to width of at least 1.5; and epitaxially growing a suspended layer of Si1-xGex from upper portions of the Si1-xGex pillars, wherein the suspended layer defines an air gap in the trench beneath the suspended layer of Si1-xGex.

Abstract: Multi-layer fin field effect transistor devices and methods of forming the same are provided. The devices may include a fin shaped channel structure on a substrate. The channel structure may include stressor layers stacked on the substrate and a channel layer between the stressor layers, and the stressor layers may include a semiconductor material having a wide bandgap that is sufficient to confine carriers to the channel layer and having a lattice constant different from a lattice constant of the channel layer to induce stress in the channel layer. The devices may also include source/drain regions on respective first opposing sides of the channel structure and a gate on second opposing sides of the channel structure and between the source/drain regions.

Abstract: Methods of forming strain-relaxing semiconductor layers are provided in which a porous region is formed in a surface of a semiconductor substrate. A first semiconductor layer that is lattice-matched with the semiconductor substrate is formed on the porous region. A second semiconductor layer is formed on the first semiconductor layer, the second semiconductor layer being a strained layer as formed. The second semiconductor layer is then relaxed.

Abstract: Exemplary embodiments provide methods for fabricating a nanosheet structure suitable for field-effect transistor (FET) fabrication. Aspects of exemplary embodiment include selecting an active material that will serve as a channel material in the nanosheet structure, a substrate suitable for epitaxial growth of the active material, and a sacrificial material to be used during fabrication of the nanosheet structure; growing a stack of alternating layers of active and sacrificial materials over the substrate; and selectively etching the sacrificial material, wherein due to the properties of the sacrificial material, the selective etch results in remaining layers of active material having an aspect ratio greater than 1 and substantially a same thickness and atomic smoothness along the entire cross-sectional width of each active material layer perpendicular to current flow.

Abstract: Exemplary embodiments provide for fabricating a field effect transistor (FET) with an interface layer for a gate stack using an O3 post treatment. Aspects of the exemplary embodiments include: forming a semiconductor body upon a substrate; cleaning the surface of the semiconductor body; depositing a first dielectric layer on the semiconductor body; performing an O3 treatment that mixes with and penetrates the first dielectric layer and reacts with the semiconductor body to form a new interface layer; and performing gate stack processing, including deposition of a gate electrode.

Abstract: Methods of manufacturing a III-V compound semiconductor material, and the semiconductor material thus manufactured, are disclosed. In one embodiment, the method comprises providing a substrate comprising a first semiconductor material having a {001} orientation and an insulating layer overlaying the first semiconductor material. The insulating layer comprises a recessed region exposing an exposed region of the first semiconductor material. The method further comprises forming a buffer layer overlaying the exposed region that comprises a group IV semiconductor material. The method further comprises thermally annealing the substrate and the buffer layer, thereby roughening the buffer layer to create a rounded, double-stepped surface having a step density and a step height. A product of the step density and the step height is greater than or equal to 0.05 on the surface.

Abstract: A strain-relieved buffer is formed by forming a first silicon-germanium (SiGe) layer directly on a surface of a bulk silicon (Si) substrate. The first SiGe layer is patterned to form at least two SiGe structures so there is a space between the SiGe structures. An oxide is formed on the SiGe structures, and the SiGe structures are mesa annealed. The oxide is removed to expose a top portion of the SiGe structures. A second SiGe layer is formed on the exposed portion of the SiGe structures so that the second SiGe layer covers the space between the SiGe structures, and so that a percentage Ge content of the first and second SiGe layers are substantially equal. The space between the SiGe structures is related to the sizes of the structures adjacent to the space and an amount of stress relief that is associated with the structures.

Abstract: Methods of forming strain-relaxing semiconductor layers are provided in which a porous region is formed in a surface of a semiconductor substrate. A first semiconductor layer that is lattice-matched with the semiconductor substrate is formed on the porous region. A second semiconductor layer is formed on the first semiconductor layer, the second semiconductor layer being a strained layer as formed. The second semiconductor layer is then relaxed.

Abstract: Methods of forming semiconductor patterns including reduced dislocation defects and devices formed using such methods are provided. The methods may include forming an oxide layer on a substrate and forming a recess in the oxide layer and the substrate. The methods may further include forming an epitaxially grown semiconductor pattern in the recess that contacts a sidewall of the substrate at an interface between the oxide layer and the substrate and defines an upper surface of a void in the recess in the substrate.

Abstract: Methods of forming semiconductor patterns including reduced dislocation defects and devices formed using such methods are provided. The methods may include forming an oxide layer on a substrate and forming a recess in the oxide layer and the substrate. The methods may further include forming an epitaxially grown semiconductor pattern in the recess that contacts a sidewall of the substrate at an interface between the oxide layer and the substrate and defines an upper surface of a void in the recess in the substrate.